Pentair iChlor 523216 User manual

iCHLOR™ SALT CHLORINE GENERATOR (SCG)
P/N 523216 FOR iCHLOR SCG PC100 POWER CENTER
INSTALLATION GUIDE
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESEINSTRUCTIONS
RISK OF ELECTRIC SHOCK! Disconnect all power from the Power Center at
the circuit breaker before starting any of these procedures. Failure to do so could
result in serious injury or death to servicemen, pool users or others.
Removing the Existing Circuit Board
1. Remove the Phillips-
head screw securing the
power center cover to the
enclosure, and remove the
cover.
2. Remove the three mounting
screws securing the circuit
board assembly to the
bottom of the power center.
See Figure 1.
3. Remove the mounting
hardware that secures the
power connector to the
enclosure. See Figure 1.
(*) Note: Depending on the age of the power center, the mounting hardware will
consist of either four black plastic rivets or four metal bolts/nuts.
4. Remove the four white plastic stand-offs securing the circuit board to the
mounting plate. See Figure 1.
- Continue to next page -
Mounting
Screw
Mounting
Screw
Mounting
Screw
Ground Wire
Power Connector
Mounting Hardware
Stand-offs
(4x)
Figure 1
This kit includes a control board that p ytilibapacrevocloopsedivor
.retneCrewoP001CPGCSrolhCiehthtiw
(*) See Note in Step 3.
The instructions to install the Control Board kit are as follows:
POOL COVER KIT

2
Installing the New Circuit
Board
1. There are four white plastic
stand-offs pre-installed on the
new circuit board.
Line the stand-offs up with
the holes in the power center
mounting plate and press the
stand-offs into place until secured
into place. See Figure 2.
2. Secure the new power connector
to the enclosure using the four
black plastic rivets provided with
the kit. See Figure 2.
3. Connect the two RED transformer wires
to the circuit board tabs marked T1 and
T2. See Figure 3.
Note: If connectors feel loose, adjust
with needle nose pliers as needed.
4. Secure the new circuit board assembly
to the bottom of the power center with
the three mounting screws. See Figure 1
on previous page.
5. Remove the wire jumper from the green
connector plug on the top-right corner of
the circuit board. See Figure 4.
6. Insert the wires from the Pool Cover
sensor into the Green connector plug, in
Note: Please refer to your pool cover
manufacturer for additional instructions
and/or parts for your pool cover.
Note: If the cover position sensor is not
connected after removing the jumper,
the iChlor will be forced into “Cover”
mode.
- Continue to next page -
Figure 3
T2
T1
Figure 4
Wire Jumper
5. Slide the circuit board assembly out of the enclosure and disconnect the two RED
transformer wires.
Note: Older power centers will have a GREEN/YELLOW ground wire connecting
the circuit board to the power center’s grounding lug (see Figure 1 on previous
page). Remove and discard this wire; it will not be used with the new circuit board.
Note: Older power centers will also contain a fuse holder. Using a pair of needle-
nose pliers, unthread the fuse holder nut and remove the fuse holder assembly
from the power center. Plug the hole with the plastic cap provided in this kit.
Figure 2
Stand-Offs
Plastic
Rivets
the same location where the wire jumper
was previously installed.
Green connector

3
7. Plug the iChlor™ Salt Chlorine Generator (SCG) cell into the power center connector.
8. Once the pool cover is completely open the iChlor will display a capital “C”,
symbolizing Cover mode, and will default to 5% output.
• User can adjust the desired output percentage for the “Cover Closed” while
in cover mode.
• Value will be stored as “Cover” output percentage.
• Maximum output value allowed, while the cover is closed, will be 50%.
Replace the power center cover and reestablish power.
RISK OF ELECTRIC SHOCK! Disconnect all power from the Power Center at
the circuit breaker before starting any of these procedures. Failure to do so could
result in serious injury or death to servicemen, pool users or others.
1. Open the IntellipH Controller cover and remove the
four Phillips-head screws that secure the control
panel cover.
Unplug the white, 8-position plug from the electronic
board and remove the control panel cover.
This kit contains two wire tap connectors (shown in
Figure 5). These will be used to splice both GREEN
communication wires together and both WHITE
communication wires together, following the steps
below.
Slightly open one of the tap connectors with a
flat-head screwdriver, and insert one GREEN
communication wire into each of the two grooves of
the tap connector. See Figure 6.
Using a pair of , firmly press the metal tap into
the center of the connector until it is completely
inserted into the plastic connector. See Figure 7.
Close and lock the plastic connector cover over the
metal tap. See Figure 8.
7. Repeat steps 4-6 to splice the two WHITE
communication wires together.
8. IntellipH Controller is now ready to operate in stand-
alone configuration, with a pool cover compatible
iChlor PC100 power center.
Figure 5
Figure 6
Figure 7
Figure 8
Note: If the pool cover is not available at the time of installation, leave the wire
jumper shown in Figure 4 installed.
Stand-alone Installations with IntellipH®Controller and Pool
Cover Compatible PC100 Power Center
Note: The following installation instructions only apply when installing the
IntellipH Controller with the iChlor Pool Cover kit.

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notice..
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