Pepperl+Fuchs OPC User manual

OPC / OPD / OPE
Optical Print Inspector
FACTORY AUTOMATION
MANUAL

With regard to the supply of products, the current issue of the following document is applicable: The
General Terms of Delivery for Products and Services of the Electrical ndustry, published by the
Central Association of the Electrical ndustry (Zentralverband Elektrotechnik und Elektroindustrie
(ZVE ) e.V.) in its most recent version as well as the supplementary clause: "Expanded reservation
of proprietorship"
OPC / OPD / OPE

OPC / OPD / OPE
Contents
2015-07
3
1 Introduction 5
2 Declaration of Conformity 6
3 Safety 7
3 1 Symbols Used...............................................................................................7
3 2 ntended Use ................................................................................................7
4 Product Description 8
4 1 Use and Application......................................................................................8
4 2 ndicators and Operating Controls ................................................................9
4 3 nterfaces and Connections ........................................................................12
4 4 Scope of Delivery........................................................................................16
4 5 Accessories ................................................................................................16
4 5 1 Power Supply .........................................................................................16
4 5 2 Network Cable ........................................................................................17
4 5 3 RS-232 nterface ....................................................................................17
4 5 4 VGA Output ............................................................................................17
5 Installation 18
5 1 Preparation .................................................................................................18
5 2 Mounting the Device ...................................................................................18
5 3 Setting up the Power Supply ....................................................................... 20
5 4 Setting Up a Network Connection ...............................................................21
5 5 Storage and Transport.................................................................................23
6 Commissioning 24
6 1 Connecting the Stationary Read Device......................................................24
7 Vision Configurator Software 25
7 1 Application Window Structure .....................................................................26
7 2 Menu Bar ....................................................................................................27
7 2 1 File Menu ...............................................................................................27
7 2 2 View Menu .............................................................................................28
7 2 3 Sensor Menu ..........................................................................................28
7 2 4 mage Menu ........................................................................................... 29
7 2 5 Administration Menu ...............................................................................30
7 2 6 Help Menu ..............................................................................................30

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OPC / OPD / OPE
Contents
7 3 Configuration Window ................................................................................ 31
7 3 1 System Tab ............................................................................................ 31
7 3 2 Camera Tab ........................................................................................... 34
7 3 3 mage Filter Tab ..................................................................................... 34
7 3 4 Trigger Modes Tab ................................................................................. 36
7 3 5 Window Tab ........................................................................................... 39
7 4 Toolbar ....................................................................................................... 46
7 5 Sensor Data ............................................................................................... 47
7 6 Sensor Output............................................................................................ 47
7 7 mage Display ............................................................................................ 48
8 Operation 50
8 1 Reading a 1-D/2-D Code............................................................................ 50
8 2 Reading Overlong 1-D Codes .................................................................... 51
8 3 Comparing a 1-D/2-D Code ....................................................................... 52
8 4 Comparing a Logo...................................................................................... 53
8 5 Checking the Presence of Materials with a Changeable Texture ................ 54
9 Maintenance and Repair 56
9 1 Maintenance .............................................................................................. 56
9 2 Repair ........................................................................................................ 56
10 Troubleshooting 57
10 1 What to Do in the Event of an Error ............................................................ 57
11 Appendix 58
11 1 Network nterface ....................................................................................... 58
11 2 Software nterface ...................................................................................... 58
11 2 1 Configuration Overview ......................................................................... 66
11 2 2 Result Overview..................................................................................... 72

OPC / OPD / OPE
ntroduction
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1 ntroduction
Informative Symbols
Action
This symbol indicates a paragraph with instructions.
Contact
f you have any questions about the device, its functions, or accessories, please
contact us at:
Pepperl+Fuchs GmbH
Lilienthalstraße 200
68307 Mannheim
Telephone: [phone]
Fax: [phone]
E-Mail: [e-mail]
Note!
This symbol brings important information to your attention.

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OPC / OPD / OPE
Declaration of Conformity
2 Declaration of Conformity
This product was developed and manufactured under observance of the
applicable European standards and guidelines.
The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a
certified quality assurance system that conforms to SO 9001.
Note!
A Declaration of Conformity can be requested from the manufacturer.
ISO9001

OPC / OPD / OPE
Safety
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3 Safety
3.1 Symbols Used
This document contains information that you must observe for your own personal
safety and to prevent property damage. Warning messages are shown in
descending order according to the risk level, as follows:
Safety-Relevant Symbols
3.2 ntended Use
The stationary read devices OPC-*, OPD-*, and OPE-* are used to decode 1-D
and 2-D codes.
The device is only approved for appropriate and intended use. gnoring these
instructions will void any warranty and absolve the manufacturer from any liability.
Protection of the personnel and the plant is not ensured if the device is not being
used according to its intended use.
Danger!
This symbol indicates an imminent danger.
Non-observance will result in personal injury or death.
Warning!
This symbol indicates a possible fault or danger.
Non-observance may cause personal injury or serious property damage.
Caution!
This symbol indicates a possible fault.
Non-observance could interrupt the device and any connected systems and
plants, or result in their complete failure.

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OPC / OPD / OPE
Product Description
4 Product Description
4.1 Use and Application
The optical print inspector is available in three versions and reads both 1-D and 2-
D codes. For high speed, great depth of focus, long barcodes, or detection tasks;
with the optical print inspector you always have the right vision sensor at hand.
Use the innovative image processing technology from Pepperl+Fuchs for your
application.
You can configure the stationary readers quickly and easily over a standard
Ethernet interface, using the software provided. The reader has an integrated fault
pattern memory.
Highlights:
■Reads 1-D and 2-D codes at extremely high speeds of up to 10 m/s at
30 readings/s
■Detects long barcodes of up to 200 mm long using multiple image capture
■Reads up to four different codes at the same time
■Logo comparison
■Position of the reading field can be adjusted flexibly via rotary encoder input
(OPC and OPD)
■Captures codes and logos at different distances and of different sizes with
one setting
■Side lighting for reliable reading with highly reflective surfaces

OPC / OPD / OPE
Product Description
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4.2 ndicators and Operating Controls
OPC reader and OPD reader
The illumination unit has 7 LED indicators that provide information on the various
device statuses.
Figure 4.1 ndicators and Operating Controls
1. DIAG 2
Yellow LED. Generates different flashing sequences to signal diagnostic
messages.
2. DIAG 1
Yellow LED. Generates different flashing sequences to signal diagnostic
messages.
3. Power (PWR)
Lights up green when the sensor is ready for operation.
4. Ready (READY)
Lights up yellow when the sensor is ready.
5. Reading process triggered (BAD)
Lights up yellow if the reading was unsuccessful.
6. Reading process triggered (GOOD)
Lights up yellow if the reading was successful.
7. Trigger sensor (TRG)
Lights up yellow when a connected trigger sensor is activated.
1 2 3 4 5 6
7
Caution!
Software update
The READY LED flashes while the sensor is being programmed. During this time,
the sensor must not be switched off.

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OPC / OPD / OPE
Product Description
Definition of the LEDs and Outputs for Individual Statuses
GOOD LED BAD LED Match code operating mode Status Good output Bad output Match code output
Good read ON OFF OFF 80 ON OFF OFF
(Not
used)
Bad read OFF ON OFF 81 OFF ON OFF
(Not
used)
Good read and
match code OK
ON OFF ON 82 ON OFF ON
Good read and
match code not
OK
OFF ON ON 83 OFF ON OFF
Bad read OFF ON ON 81 OFF ON OFF
Decoder timeout OFF ON 84 OFF ON OFF

OPC / OPD / OPE
Product Description
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OPE reader
1. Network (LAN):
Lights up yellow as soon as a physical connection is established.
2. Trigger (TRG):
Lights up yellow when a connected trigger sensor is activated.
3. Good (Good):
Lights up green if the reading is successful.
4. Error (Fail):
Lights up red if the reading is unsuccessful.
5. Result (Match):
Flashes green if the match code matches the read code.
Flashes red if the match code does not match the read code.
6. Status (Status):
Briefly flashes yellow when the device is switched on.
Flashes yellow during a firmware update.
Lights up green when the device is ready.
Lights up red in the event of a device error.
7. Power (PWR):
Lights up green when the sensor is connected to a power supply.
3
4
5
6
2
1
7
LAN
TRG
Fail
Status
PWR
LAN
RS 232
24VDC + IO
VGA
Match
Good

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OPC / OPD / OPE
Product Description
4.3 nterfaces and Connections
OPC reader and OPD reader
The device includes the following connections:
Figure 4.2 Device Connections
1. Network (4-pin M12 socket)
2. nput O (5-pin M12 socket)
3. Power supply, inputs, and outputs (8-pin M12 plug)
Power Supply
There is an 8-pin M12 plug on the side of the housing for connecting the power
supply, and the inputs and outputs. The following diagram shows the pinning:
Figure 4.3 Connection layout for operating voltage, and inputs and outputs
1. Trigger N
2. + UB
3. OUT Good
4. OUT Bad
5. N 1
6. OUT 1
7. GND
8. OUT match code
1
2
3
1
4
6
7
8
53
2

OPC / OPD / OPE
Product Description
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RS-232 Interface
There is a 5-pin M12 socket on the side of the sensor housing. The following
diagram shows the pinning:
Figure 4.4 RS-232 input connection layout
1. + UB
2. TX RS-232
3. GND
4. RX RS-232
5. NC
Network
There is a 4-pin M12 socket on the side of the housing for connecting to the
network. The following diagram shows the pinning:
Figure 4.5 Network connection layout
1. TX+ Ethernet
2. RX+ Ethernet
3. TX- Ethernet
4. RX- Ethernet
1
5
3
2
4
1
3
42

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OPC / OPD / OPE
Product Description
OPE reader
The device includes the following connections:
1. RS-232 interface (5-pin M12 socket)
2. Network (4-pin M12 socket)
3. Power supply, inputs, and outputs (8-pin M12 plug)
4. VGA output (7-pin M12 socket)
Power Supply
There is an 8-pin M12 plug on the back of the sensor housing to connect the
power supply, and to the inputs and outputs. The following diagram shows the
pinning:
Figure 4.6 Connection layout for operating voltage, and inputs and outputs
1. N TRG / OUT 1
2. +UB
3. OUT Good / N 1
4. OUT Fail / N 2
5. N 3
6. N 4 / OUT 2
7. GND
8. OUT Match
Pin 1, pin 3, pin 4, and pin 6 have dual assignments, but these dual assignments
are not currently supported by the software: OUT 1, N 1, N 2, N 3, N 4 are
intended for future applications.
3
4
2
1
LAN
TRG
Fail
Status
PWR
LAN
RS 232
24VDC + IO
VGA
Match
Good
1
4
6
7
8
53
2

OPC / OPD / OPE
Product Description
2015-07
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Network
There is a 4-pin M12 socket on the back of the sensor housing to connect to the
network. The following diagram shows the pinning:
Figure 4.7 Network connection layout
1. TX+ Ethernet
2. RX+ Ethernet
3. TX- Ethernet
4. RX- Ethernet
RS-232 Interface
There is a 5-pin M12 socket on the back of the sensor housing for connecting the
RS-232 interface or external lighting. When using as the RS-232 interface, do not
connect any cables to pin 1 or pin 5. The following diagram shows the pinning:
Figure 4.8 RS-232 connection layout
1. +UB
2. TX RS-232
3. GND
4. RX RS-232
5. N 5 / OUT 3
1
3
42
1
5
3
2
4

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OPC / OPD / OPE
Product Description
VGA Output
There is a 7-pin M9 socket on the back of the sensor housing to connect the VGA
plug. The following diagram shows the pinning:
1. OUT VSYNC
2. GND
3. OUT R
4. OUT G
5. GND
6. OUT B
7. OUT HSYNC
4.4 Scope of Delivery
■Optical Print nspector
■Quick start guide
4.5 Accessories
Various accessories are available.
4.5.1 Power Supply
Use the following double-ended cordset to connect the power supply, inputs, and
outputs to the sensor.
Female field connector
1
3
4
5
6
7
2
Model
numb er
V19-G-2M-
PUR-ABG
8-pin M12
socket,
straight
L = 2 m Open cable end with multistranded
conductors
V19-G-5M-
PUR-ABG
8-pin M12
socket,
straight
L = 5 m Open cable end with multistranded
conductors
V19-G-
10M-PUR-
ABG
8-pin M12
socket,
straight
L = 10 m Open cable end with multistranded
conductors
L

OPC / OPD / OPE
Product Description
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Other lengths on request.
Field-attachable M12 socket
4.5.2 Network Cable
The sensor is connected to the network using an M12 plug.
4.5.3 RS-232 nterface
The sensor's RS-232 interface is connected via an M12 plug.
4.5.4 VGA Output
The sensor is connected to a monitor using an M9 plug.
Model number
V19-G-ABG-PG9 ■8-pin M12 socket, straight
■Screw terminals for max. 0.75 mm2 PG9
cable gland
■Cable diameter: 5 mm ... 8 mm
Designation Description
V45-G RJ45 network plug, field attachable
V1S-G M12 plug, 4-pin, field attachable
V1SD-G-2M-PUR-
ABG-V45X-G
Double-ended cordset, RJ45 network plug with M12 plug,
crossed, 4-pin
V1SD-G-2M-PUR-
ABG-V45-G
Double-ended cordset, RJ45 network plug with M12 plug, 4-
pin
Designation Description
V15S-G-5M-PUR-ABG Male single-ended cordset, M12, 5-pin, PUR cable, shielded
cap nut
V15S-G-5M-PUR-ABG-
SUBD9
Connection cable, M12 plug, 5 -pin, 9-pin to D-Sub housing
Designation Description
ODZ-MAC-CAB-V DEO Video connection cable, round plug, 7-pin on D-Sub socket,
15-pin VGA, length: 2 m

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OPC / OPD / OPE
nstallation
5 nstallation
5.1 Preparation
Unpacking the unit
1. Check that all package contents are present and undamaged.
f anything is damaged, inform the shipper and contact the supplier.
2. Check that all items are present and correct based on your order and the
shipping documents.
f you have any questions, please contact Pepperl+Fuchs.
3. Keep the original packing material in case you need to store or ship the unit at
a later time.
5.2 Mounting the Device
The surface must be level to prevent the housing from becoming distorted when
the fittings are tightened. After mounting the sensor, ensure that there is still
enough space to connect the connection cable to the sensor.
Note!
Mounting an optical device
■Do not aim the sensor at the sun.
■Protect the sensor from direct long-term exposure to sun.
■Prevent condensation from forming by not exposing the sensor to any
major fluctuations in temperature.
■Do not expose the sensor to the effects of any aggressive chemicals.
■Keep the lenses and reflector of the device clean. Clean with a soft cloth,
using standard commercial glass cleaner if necessary.
We recommend to clean the optical surface and to check screw fittings and
electrical connections at regular intervals.
Note!
Preventing reflection and glare
Reflection and glare from reflective surfaces can impair the captured image and
therefore lead to incorrect readings. To prevent reflection and glare, install the
stationary reading device at a slight angle.

OPC / OPD / OPE
nstallation
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OPC and OPD mounting
The reader has four symmetrically positioned M6 threads on the base of the
housing to allow easy mounting of the reader in your plant.
The read distance differs according to the reader. You can find the correct read
distance in the technical data for the reader to be installed.
The following illustration shows all the relevant housing dimensions in mm:
12.5
54
2020
M12
M12
M6 x 9 (4x)
25
21.75
25
12
70 13.8
70
80

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OPC / OPD / OPE
nstallation
OPE mounting
The device has two M5 threads positioned on the base of the housing to allow
easy mounting of the reader in your plant.
The read distance differs according to the reader. You can find the correct read
distance in the technical data for the reader to be installed.
The following illustration shows all the relevant housing dimensions in mm:
Figure 5.1 Dimensions of the angle housing
5.3 Setting up the Power Supply
Connecting the Supply Voltage
1. nsert the 8-pin M12 socket into the plug provided on the side of the housing.
2. Screw the cap nut onto the connector as far as it will go.
This ensures that the power cable cannot be inadvertently pulled out.
Reading distance
11
60
60 65
M5
20 6
11
Code
52.7
20 ±0.1
72.5
Note!
Connection to ground
When installing the device, ensure that it is has a ground connection.