Perrot Hydra M VAC User manual

TDP062e.docRev.02.06.2014Page1/21

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
OperatingManual

Pop‐upSprinkler

HydraM(W)VAC

PERROT



TDP062e.docRev.02.06.2014Page2/21

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

Contents

1SAFETY...................................................................................................................................................3
1.1HOWINSTRUCTIONSAREMARKEDINTHISMANUAL.............................................................................................3
1.2HAZARDSOFIGNORINGSAFETYINSTRUCTIONS...................................................................................................3
2DESCRIPTION.........................................................................................................................................4
3INSTALLATION.......................................................................................................................................5
4SPECIALTOOLS.......................................................................................................................................5
5COMMISSIONING/PREPARINGFORWINTER.........................................................................................6
5.1COMMISSIONING.........................................................................................................................................6
5.2PREPARINGFORWINTER................................................................................................................................7
6SETTINGIRRIGATIONSECTOR.................................................................................................................7
7REPLACINGTHENOZZLE.......................................................................................................................10
7.1ADJUSTINGTHEINLETNOZZLE.......................................................................................................................12
7.2FITTINGTHESPRINKLERINSERT......................................................................................................................13
8VALVEINSERTREMOVAL/INSTALLATION............................................................................................14
8.1TAKINGOUTTHEVALVE...............................................................................................................................14
8.2TAKINGOUTTHECOARSEFILTER–ONLYIFSEENTOBEDIRTY..............................................................................15
8.3FITTINGCOARSEFILTER................................................................................................................................16
8.4FITTINGTHEVALVE.....................................................................................................................................16
8.5FITTINGTHESPRINKLERINSERT......................................................................................................................17
9CONTROLUNITREMOVAL/INSTALLATION..........................................................................................18
9.1TAKINGOUTTHECONTROLUNIT....................................................................................................................18
9.2FITTINGTHECONTROLUNIT..........................................................................................................................19
10REMOVAL/FITTINGOFMANUALOPENINGANDPRESSUREREGULATINGINSERTS...........................19
10.1REMOVALOFMANUALOPENINGANDPRESSUREREGULATINGINSERTS..................................................................19
10.2FITTINGMANUALOPENINGANDPRESSUREREGULATINGINSERTS.........................................................................20
11MAINTENANCE.................................................................................................................................20
12TROUBLESHOOTING.........................................................................................................................21
12.1MALFUNCTIONS.........................................................................................................................................21


TDP062e.docRev.02.06.2014Page3/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

1Safety

Thisoperating&safetymanualcontainsfundamentaladvicetobeheededduring
installationandoperation.Itisthereforeimperativethatthefitterandrelevant
engineer/operatorreadthismanualthoroughlypriortocommissioningandoperation.

Pleasefollowboththegeneralsafetyinstructionsspecifiedinthis‘safety’sectionandthe
specificsafetywarningsincludedinothersections.

1.1 Howinstructionsaremarkedinthismanual

Safetyinstructionsthat,ifignored,couldendangerhumanlifeorlimbaremarkedwiththe
general"danger"symbol:




"Warning"isprintednexttoinstructionsthat,ifignored,couldbehazardoustothesprinkler
anditsoperation.



1.2 Hazardsofignoringsafetyinstructions

Failingtoheedthesafetyinstructionsmayresultindangertolifeandlimb,harmtothe
environmentand/ordamagetothedevice.Failingtoheedthesafetyinstructionsmaylead
tothelossofanyrighttoclaimcompensation.

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

2Description
Viewfromabove



Leftstop
position
adjuster
screw
Rightstop
position
adjuster
screw
Plugfordecoder
control

Directionof
nozzleopening
Pressure
regulatorscrew
Manualopening
Housingcover
Guidehousing
Protectivehousing
S
idevie
w
Guidegrooveforlid
dismantling

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

3Installation

Thoroughlyflushthepipelinebeforeinstallingthesprinkler
SealconnectingthreadwithTeflontape.
Note:Part‐circlesprinklersmustbesetupinsuchawaythatthe‘ ’mark
   isalignedinastraightlinefromtheleftsideoftheirrigationsector.




4Specialtools

KeyforcoarsefilterHydraM+SDisassemblyofcoarsefilter

RT14930
Retainerforsprinklerhead
HydraL/M/SChangingnozzle

RT14031
FlushingequipmentHydraMFlushingpipes

RT14934
Wrenchforchangingnozzles Changingnozzles

ZB98276
RetainingringlifterDisassemblyofvalve

RT17839
RetainingringcolletAssemblyofvalve

RT17844
Alignment
Leftsideofirrigationsector

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]


5Commissioning/Preparingforwinter

5.1 Commissioning

a) Checkelectricalfunction:
Beforeopeningwatersupplytothesprinkler,activatecoilviathecontrolmodule.
Thesoundofa‘click’onthecoilletsyoudetermineifthesprinkler’selectrical
functionisworkingcorrectly(theclickiscausedbytherotorbeingactivated).
b) Makesurethat‘Manualopening’issettoAUTO(turnscrewfor‘Manualopening’
roundtotheleftasfarasitwillgo).
Onthissetting,wheneveritisnotswitchedonthesprinklerisguaranteedtoclose
followingthesupplyofwater.
c) Slowlyopenwatersupplytothevalveuntiloperatingpressureispresent.The
sprinklermaybrieflyopenbutshouldthencloseautomaticallyafternomorethan30
seconds.
d) Oncethewatersupplyisopenandthemaximumoperatingpressurehasbeen
reached,checksprinklerandconnectionforleaks.
e) Checksprinklerisworkingflawlessly:
Opensprinklerusing‘Manualopening’byturningthescrewfor‘Manualopening’to
thepositionbetweenAUTOandOFF(approx.1revolution).Sprinklerheadrisesand
beginstorotate.

     Donotstandfacingthenozzleopening!


Setdesiredoutputpressurebyturningthe‘Pressureregulatorscrew’totheright(‐)
asfarasitwillgo(minimumpressure).Theoutputpressureisnowsetto
approximately3bar.Ifyouturnthe‘Pressureregulatorscrew’onecomplete
revolutiontotheleft(+),theoutputpressurewillgoupby1bar.
f) Close‘Manualopening’andputintheAUTOposition(seepoint5b).
Sprinklershouldstopthethroughflowofwaterwithin30seconds.
g) Performstepse)andf)againrepeatedlyuntilthisfunctionsareflawlessly.
h) Checkagainthatthesprinklerisworkingcorrectlybystartingitelectricallyfromthe
controlmodule.

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
PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

5.2 Preparingforwinter
Beforetheonsetofanywinterfrosts,thesprinklerneedstobeemptied.Todothis,a
powerfulcompressorneedstobeattachedtothepipelinenetwork.Thenopenthe
valveonthesprinklerandkeepitopensuntilnothingbutaircomesoutofthenozzle.
Electricallyactivatethesolenoidseveraltimessothatanyresidualwaterispushed
outofthecoilcavity.
Duringwintertimeitisrecommendedtoactivatethesolenoidforabout1minute2
timesperweek.


Thismodeldoesnothaveadischargevalveandcanthereforenotbe
emptiedthetraditionalwaybygravity.


6Settingirrigationsector
(Part‐circlesprinklersonly)

Settheleftsidestoppositionusing: 

Leftstoppositioncanbeadjustedby+/‐90°





Note:
Onecompleterevolutionofthe
adjusterscrewadjuststhesector
stoppositionby60°

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]


Setrightsidestoppositionusing: 


Rightstoppositioncan
besettoawateringsectorof30°to330°.

   



Note:Thesprinklerhasafactorysettingof180°

TDP062e.docRev.02.06.2014Page9/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]


Note:Inordertospeedupthesettingoftheirrigationsector,thesprinklerheadcan
bemanuallyturnedforwardwiththerotatingdirection..
DONOTTURNBACK!




 

Rightstop
position
thefactorysettingof
therightsectorstopis
accordingthissketch
Leftstopposition

TDP062e.docRev.02.06.2014Page10/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
7Replacingthenozzle

Ensuresprinklerisnotunderpressure.


Usingabigscrewdriver,unclipthelid
Usingascrewdriver,removewhiteretainingring.
  
Pullsprinklerinsertoutofthehousing
Pushdowntheflangeandsecuretheheadwiththeretainer
 

Retainingring
Retainingring
Guidegroovefor
liddismantling

TDP062e.docRev.02.06.2014Page11/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

Takeoffsprinklerheadcoverbyleveringthecoverupatthenotchusingasmall
screwdriver.
Rotatenozzletotheleftusingpliersandthenpullout.
Optionallythesprinklercanbeassembledwithatailnozzle.Thisnozzlecanbe
refittedor/andalsoclosedwithacorrespondingplug.
PutO‐ringoverthenewnozzle
   
and,reversingtheprocedure,re‐installinthesprinklerhead.

Fitcoverintosprinklerhead’ssnap‐inconnectionbyfirstpushingitasfarasitwillgo
againstthesideoppositethenozzleandthensnappingitcompletelyintoplaceon
thenozzleside.

 

O‐Ring
Nozzle

TDP062e.docRev.02.06.2014Page12/21

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

7.1 Adjustingtheinletnozzle

Therecommendedrotationalspeedismaintainedbycorrectlyadjustingtheinletnozzle.
Adjustasfollows:
Takeoffinletnozzleandfiltertogetherbyusingascrewdrivertoleveruptheinlet
nozzleatthenotch.
Snapinletnozzlebackontothesprinklermodulesothattheelongatedribispointing
tothenozzlediameterbeingused.


    


Note:Ifyouwantahigherrotationalspeed,theribmustbepointingtoasmaller
diameterthanthatofthenozzleactuallybeingused.
View
f
romabove
Inletnozzle
Turbine
Sprinkler
insert
Rib
Rib
Strainer
Inletnozzle
WhiteforHydraXS4
Black forHydraS+HydraXS

5+

6
Red forHydraM


TDP062e.docRev.02.06.2014Page13/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

7.2 Fittingthesprinklerinsert

FitO‐ringontoflangeandlightlygreaseforeasierassembly.
Fitsprinklermoduleinsidehousing.
Ensurecorrectalignment.



  








Pushflangedownasfarasitwillgo.
Fitretainingring.
Retainingringmustbefullyinsertedintotheslot.

Unclipsnap‐fitlidfromthehousing.
Checksprinklerisworkingproperlyasperpoint’s5b‐5f.


Guideribs
Guidehousing
Sprinkler
insert

TDP062e.docRev.02.06.2014Page14/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
8Valveinsertremoval/installation

Ensuresprinklerisnotunderpressure.


Usingabigscrewdriver,unclipthelid
Usingascrewdriver,removewhiteretainingring

Pullsprinklerinsertoutofthehousing

8.1 Takingoutthevalve

Takeoffretainingringbyhelpofretainingringlifter(seechapter4).
Screwvalvelifter/coarsefilterwrenchontovalveinsert’sstudsandmanually
tighten.
Pulloutvalveinsertcompletewithvalvelifterandunscrew.Valveinsertisnowheld
onhollowscrewbyO‐ringonly.
Retainingring
Hollowscrew
Retainingring

TDP062e.docRev.02.06.2014Page15/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

8.2 Takingoutthecoarsefilter–onlyifseentobedirty

Insertvalvelifter/coarsefilterwrenchintothefilter’sslots,turnandpullout.
Insertflushingequipmentandfixwithretainingring.
Flushsprinkler/pipesthoroughly




TDP062e.docRev.02.06.2014Page16/21

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
8.3 Fittingcoarsefilter

Takeoffflushingequipment.
EnsurethatthreadandO‐ringareclean.
LightlysmearO‐ringwithacid‐freegrease.
Putcoarsefilterinplaceandmanuallytightenusingcoarsefilterwrench.


8.4 Fittingthevalve

Beforefittingthevalve,checkthevalveinsert–especiallyaroundthevalve
seat–foranydirtordamage!

Screwcleanedornewvalveinsertontothevalvelifteragainandfitintothesprinkler
housing.
Ensureitisfittedinthecorrectposition!








Hollowscrew Entryfor
hollowscrew

TDP062e.docRev.02.06.2014Page17/21

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
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Insertretainingringbyhelpofretainingringcollet(seechapter4).
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Retainingringmustbefullyinsertedintotheslots!
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 

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8.5 Fittingthesprinklerinsert
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FitO‐ringontoflangeandlightlygreaseforeasierassembly.
Installsprinklerinsertinsidehousing.
Ensureitisfittedcorrectlyaligned!
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 
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

Guiderib
Guidehousing
Sprinkler
insert
Retainingring

TDP062e.docRev.02.06.2014Page18/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
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Pushflangedownasfarasitwillgo.
Fitretainingring.
Retainingringmustbefullyinsertedintotheslot.
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Clipinsnap‐fitlid.
Checksprinklerisworkingproperlyasperpoints5b‐5e.
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9Controlunitremoval/installation
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Ensuresprinklerisnotunderpressure.
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9.1 Takingoutthecontrolunit
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Usingabigscrewdriver,unclipthelid
Unclipcontrolunitfromprotectivecasingandliftup.
Twistoutcoil.
Whenreplacingthecontrolunit,cutoffthehosesascloseaspossibletotheunit’s
nozzle.


Controlunit
Sprinkler

TDP062e.docRev.02.06.2014Page19/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
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9.2 Fittingthecontrolunit
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Whenbuyingareplacement,thecontrolunitissuppliedwithplug‐and‐socket
connections.Pushhosesintoplug‐innozzlesasfarastheywillgoandensurethatthe
mountingringspringsback.
Pleaseensurethatthehosesarefittedinthecorrectposition.Otherwise
thesprinklerwillnotwork.
Screwincoil.
Clipcontrolunitintoprotectivecasing.
Usingabigscrewdriver,clipoffthesnap‐fitlid.
Checksprinklerisworkingproperlyasperpoints5b–5f.
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10 Removal/fittingofmanualopeningandpressureregulatinginserts
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Ensuresprinklerisnotunderpressure.

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10.1 Removalofmanualopeningandpressureregulatinginserts
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Usingabigscrewdriver,unclipthesnapfitlidfromthehousing.
Unclipcontrolunitfromprotectivecasingandliftup.
UsinganSW19flatspanner,twistoutmanualopeningandpressureregulator
screws.
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

Coil
Controlunit

TDP062e.docRev.02.06.2014Page20/21
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
10.2 Fittingmanualopeningandpressureregulatinginserts
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SetmanualopeningtoAutoandpressureregulatorintotheminus(‐)position(turn
totheleftasfarasitwillgo)andscrewinusinganSW19flatspanner.
Clipcontrolunitintoprotectivecasing.
Unclipthesnapfitlidfromthehousing.
Checksprinklerisworkingproperlyasperpoints5b–5f.
Setmanualopening/pressureregulatorscrewstodesiredposition.
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11 Maintenance
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Cutsprinklerhousingfreeofanyovergrowinggrass.Itmakessensetodothiswork
withthecutofftoolbeforestartingupthesysteminspring.
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