Perrot P2S Operating and maintenance manual

TDP057e.docRev.22.10.2014Page1/11

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
MaintenanceandOperatingInstructions

Largeareasprinkler

Type:  P2S

PERROT

TDP057e.docRev.22.10.2014Page2/11

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
Contents

1. General

2. Safety

3. Description

4. Assembly

5. Commissioning

6. Maintenance

7. Malfunctionandtrouble‐shooting




1.General

Wepresume,thatyouareexperiencedinthefieldofirrigation.Thereforewehavekept
thisinstructionasbrieflyaspossible,andhaveincludedsuchinformationonly,whichyou
musthavefortheuseofthisproduct.

Aguaranteecanbeacceptedonly,ifthesprinklerhasbeenoperatedinaccordancewith
theseinstructions,andifthedefectoccurswithintheguaranteeperiod.

1.1.Application

Thesprinklerisusedfortheuniformdistributionofthewater.Thewatershouldbe
pre‐cleaned,andfreeofcoarseandfibrousimpurities.
Max.watertemperaturewillbe50degreeC.
Max.ambienttemperaturewillbe75degreeC.

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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
2.Safety

Theseoperationandsafetyinstructionsincludebasicremarksandhintsfortheassembly,
installation,operation,maintenance,inspectionandrepair.Forthisreasonthese
instructionsmustbereadbythefitter,aswellasbythecustomersauthorisedstaff,prior
totheinstallationandcommissioning.

Apartfromthegeneralsafetyinstructionsofthisparagraphthespecialsafetyinstructions
includeinotherparagraphsoftheseoperatinginstructionshavetobeobservedalso.

2.1. Symbolsofhintsgivenintheseoperatinginstructions

Thenon‐observanceofthesafetyinstructionsmentionedintheseoperating
instructionscanendangerpersons,are

markedwiththegeneraldangersymbol

especially.

Safetyinstructionswhichcanendangerthesprinklerandit’sfunction,ifnot
observed,arespeciallymarkedandtheword
hasbeeninserted.



2.2.Dangersifthesafetyinstructionsarenotobserved

Non‐observanceofthesafetyinstructionscanendangerpersonsaswellasthe
environmentandthesprinkler.Non‐observanceofthesafetyinstructionscanresult
inalossofallclaimsforindemnity.



2.3Operator/Ownerhastoguaranteethattherearenopersonsin
theoperationareaduringrunningofthesystem.




Buildinorerectionoflargeareasprinkleroverheightofhead.
Ifnotpossibletheuseofothersafetymeasureshastobetaken.

TDP057e.docRev.22.10.2014Page4/11
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
3.Description

Recommendedoperatingpressure 5to7bar
Permissibleoperatingpressure  4to10bar

Thepressureatthesprinklermustnotexceed10bar.

Forfurtherdatapleaserefertotheseparatedataleaflet.

4.Assembly

Threadedconnectiononthesprinkleris2½“femalethread.
Forsealingthethread,hempandajointingcompoundhastobeusede.g.Fermit
special
Toscrewonthesprinkler,alwaysuseapipewrenchsize3“.
Tightenthesprinklerwitharound30Nm.

Donotturnthesprinklerbyusingthejetpipe.


Sprinklersshouldbeinstalledabovehead‐height,respectivelyadoptany
alternativesafetymeasures.
picture1

Screwontheconnectionsocketuptothedetent,sothatthesprinklercannotunscrew
itselfduringoperation.
Pipewrench3“

TDP057e.docRev.22.10.2014Page5/11
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
5.Commissioning

Therearen’tanyspecialmeasuresnecessaryforcommissioning.
Onlytherotatingspeedofthesprinklerhastobeadjustedaswellasthepartcircle
operationforthesector,whichhastobeirrigated.

5.1AdjustmentofRotationSpeed(foragriculturalapplications)

Turningtheregulationscrewtotherightwilllowertherotationspeed

Option:
Ifa“K”isstampedinthespeedregulationscrew,thesprinklercanbestopped
completelybyturningthespeedregulationscrewtotheright(fromyearof
manufacture2013).

Byturningtheregulationscrewtothelefttherotationspeedisincreased.


Forminimalspeed,theuseofclearwaterisrequired.
Incasedirtywaterisused,theregulationscrewhastobe
openedcompletely;otherwisethesprinklercanstopits
operation.

picture2
Adjustingscrew


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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

5.2 Settingthepartcircleangle

Infinitelyvariablebypulling(notpressing)therelevantendoftheupperorlower
springstop.Theirrigatedpartcirclehastobeadjustedbythespringstops(see
sketch).

Settingpartcircleangle

Infinitelyvariablebypulling(notpressing)therelevantendofthe
upperorlowerspringstop.


picture3



5.3 Fullcircleirrigation

Forfullcircleirrigationthespringstopshavetoberemoved.

Onlypullspringstopssofarthatyoucanslipthemeasily.
Incaseofoverstretchingthem,theycan’tbeusedagainfor
partcircleoperation.
springstop
Adjusthere

springstop

TDP057e.docRev.22.10.2014Page7/11
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PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
5.4 Winterproof

Duringthefrostperiodpleasetakecare,thatthereisnowaterstandinginthe
sprinkler.Remainingwaterinthepistondrivedoesnotcausefrostdamages.Isthe
sprinklerputagainintooperation,althoughinthepistonareaisstillice,itwilltake
about15minutestodefrostthedrive,whentheicetemperatureisapprox.–20°C.

5.5 Puttingintoserviceinspring

Thesprinklingheadofthepistondrivesprinkleris,duetotheloadalterationsand
thedifferentinstallationconditions(humid,dry),exposedtoextremetensions.
Undertheseconditionsthepistoncangetaxialplay.Inordertoavoidinterruptions
ofservice,thepistoncovershouldbetightenedupattheputtingintoservicein
springduringitsfirstandsecondyearofoperationasdescribedbelow.

Thecoverhastobetightenedupwith
thefacespannerZB98236andan
effortofapprox.10Nm.Thismeansat
aleverlengthof10cmyouhaveto
mobilizeastrengthof100Nonthe
spanner.


Note:
Afterthe3rdand4thwinterthere
shouldn’tbeanymoreexpansions.
 
Option:
Beforetighteningupthegreycover,
thesafetyscrewhastoberemoved.
Aftertheadjustingofthegreycover,
thesafetyscrewhastobescrewedin
again.

Thesafetyscrewpreventsan
independentlooseningofthegrey
cover.

TDP057e.docRev.22.10.2014Page8/11

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
 

Stiffeningribs


Attention:
Ifthesafetyscrewcan’tbetightened
up,ithitsastiffeningribofthepiston
drive!Inthiscase,thegreycoverhas
tobepulledtighter,sothatthesafety
screwpassesthestiffeningrib.


6.Maintenance

6.1 Lubricatethethreadonthesteelpipe

Whenchangingthemainnozzle,thethreadonthesteelpipeandontheO‐ringseat
shouldbecleanedandlubricated.
Thereforethenozzlecanberemovedeasilybyhandandalsopulledagain.




picture4
O‐ring
Jetpipe

nozzle
Outletnozzleforcontrolwater


TDP057e.docRev.22.10.2014Page9/11

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

6.2 Cleanfilterforcontrolwater

Thedriveofthesprinklertakesplacewithhelpofacylinder.Thecontrolwateris
pre‐cleanedbymeansofthefilter.Thecleaningintervalhastobefixedin
dependenceofthelevelofthepollutionandoperatingtime.
Pleaseusebrushandhighpressurecleanerforcleaningthefilter.




6.3 Cleanpistondriveandpistondrivearea

Incasethatthedrivedoesn’tfunctionbecauseofmuchdirt,thepistondrivehasto
beremovedandcleaned.
6.3.1Removepistondrive:(seeTDP055e‐rep)
Filterfor
controlwater


TDP057e.docRev.22.10.2014Page10/11

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]

7.Malfunctionandtrouble‐shooting


DefectsReasonsElimination

Sprinklerdoesn’trotate
aroundorrotatesonlyvery
slow.
Sprinklerdoesn’trotateat
all.
Thewaterisdirty.
Speedregulationisadjustedat
min.
Filterisblocked.
Openregulationscrew,dirtis
flushedout.
Cleanfilter,asmentionedin
point6.2and6.3
Sprinklerwithbadwater
jet.
Nozzleorjetstraightenernever
iscontaminated.
Removenozzle.Cleanjet
straightener.Takecareofthe
rightpositionofthedraining
andruninpipeswheninstalling
thenozzle,lubricatesteelpipe
thread.
Sectoranglegetsbigger
duringoperation
Springstopisloose.
Springstrengthislamed.
Springstopisoverturned.
Mountnewspringstop.
Bearingofsprinkleris
leaking.GrooveringiswornoutRepaironlypossiblebythe manufacturer

Subjecttochangewithoutpriornotice.

TDP057e.docRev.22.10.2014Page11/11

PerrotREGNERBAUCALWGmbHIndustriestraße19‐29/D‐75382Althengstett/Germany
Phone:0049‐7051‐162‐0/Fax:0049‐7051‐162–133
E‐mail:[email protected]/E‐mailTechnicalDepartment:tech[email protected]
CE‐declarationofconformity


Accordingtomachinerydirective(98/37/EG),appendixIIA
Accordingtolowvoltagedirective(73/23/EWG)
Accordingtoelectromagneticcompatibilitydirective(89/336/EWG)


Manufacturer  : RegnerbauCalwGmbH
       Industriestrasse19‐29
75382Althengstett–Germany
Tel.+49‐(0)7051‐162‐0

Explainsherbythatthefollowingproduct:


Productdescription:   LargeareasprinklerP2S
Yearofmanufacture:  from2009

Correspondstotheregulationsoftheguidelinesdesignatedabove.


Followingharmonizingstandardswereused:

DINEN292‐1Securityofmachines;fundamentalterms,common
EN12100 guidelines;part1:basicguidelinesandspecifications

DINEN1050Securityofmachines;guidelinesforassessmentsofrisk

DINEN60204‐1Securityofmachines;Electricalequipmentofmachines;part1:
generals'requirements(IEC204‐1:1992,modified)

Themanualbelongingtothemachineaswellasthetechnicaldocumentationispresentin
originalversion.

Thisdeclarationofconformitylosesitsvalidity,ifchangesaremadeatthemachine,which
werenotcoordinatedwithusbeforeandapprovedinwritingbyus.

Althengstett,


_____________ _____________________________________ __________________
Date     Signatoryanddatatothesignatory      Signature