Pfeiffer Vacuum TPS 110 User manual

Translation of the original instructions
Operating Instructions
EN
PT 0199 BEN/C (1010)
TPS
DC out
S1
AC in
TPS 110 - 400 / TPS 111 - 401
Mains pack

2
Table of contents
Table of contents
1 About this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Validity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Proper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.3 Improper use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.2 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.3 Connecting to the mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

3
About this manual
1 About this manual
1.1 Validity
This operating manual is for customers of Pfeiffer Vacuum. It describes the func-
tioning of the designated product and provides the most important information for
safe use of the unit. The description follows applicable EU guidelines. All informa-
tion provided in this operating manual refer to the current state of the product's de-
velopment. The documentation remains valid as long as the customer does not
make any changes to the product.
Up-to-date operating instructions can also be downloaded from
www.pfeiffer-vacuum.net.
1.2 Conventions
Safety instructions The safety instructions in Pfeiffer Vacuum operating manuals are the result of risk
evaluations and hazard analyses and are oriented on international certification
standards as specified by UL, CSA, ANSI Z-535, SEMI S1, ISO 3864 and DIN 4844.
In this document, the following hazard levels and information are considered:
Pictograph
definitions
Instructions in the
text
Work instruction: here you have to do something.
Abbreviations used TC:Electronic drive unit for turbopump
TPS:Mains pack
WARNING
Possible danger
Injuries or severe property damages can occur.
CAUTION
Possible danger
Injuries or property damages can occur.
NOTE
Command or note
Command to perform an action or information about properties, the disregarding of
which may result in damage to the product.
Prohibition of an action or activity in connection with a
source of danger, the disregarding of which may result in
serious accidents.
Warning of a displayed source of danger in connection
with operation of the unit or equipment.
Command to perform an action or task associated with a
source of danger, the disregarding of which may result in
serious accidents.

4
Safety
2Safety
2.1 Safety precautions
• Observe the safety and accident prevention regulations.
• Check regularly that all safety precautions are being complied with.
• Do not loosen any plug connection during operations.
• Keep leads and cables well away from hot surfaces (> 70 °C).
• Always ensure a safe connection to the protective earthing conductor (PE, pro-
tection class I).
• The unit has been accredited with protection class IP 20. When installing into
ambient conditions, which afford other protection classes, the necessary mea-
sures must be taken.
• Before carrying out any work disconnect the unit and all associated installations
safely from the mains.
NOTE
Duty to inform
Each person involved in the installation or operation of the unit must read and observe
the safety-related parts of these operating instuctions.
The operator is obligated to make operating personnel aware of dangers originating
from the unit or the entire system.
WARNING
Danger - Electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.
WARNING
Danger of electric shock
In case of defect, the parts connected to the power supply are under voltage.
Always keep the mains connection freely accessible so you can disconnect it at any
time.

5
Safety
2.2 Proper use
• Pfeiffer Vacuum mains packs only serve to the external voltage supply of Pfeiffer
Vacuum turbopumps with integrated electronic drive unit.
• Only operate Pfeiffer Vacuum mains packs in the available specification.
2.3 Improper use
Improper use will cause all claims for liability and warranties to be forfeited. Im-
proper use is deemed to be all use for purposes deviating from those mentioned
above, especially:
• Connection to pumps or units which are not suitable for this purpose according
to their operating instructions.
• Connection to units which have exposed voltage-carrying parts.
NOTE
CE conformity
The manufacturer's declaration of conformity becomes invalid if the operator modifies
the original product or installs additional components.
Following installation into a plant and before commissioning, the operator must
check the entire system for compliance with the valid EU directives and reassess it
accordingly.
WARNING
Observe the device properties!
Due to their design and their protection class IP 20, the devices are designated to the
installation into closed systems.
Take appropriate measures (e.g. covers) to ensure that no external moisture can at-
tain to electric devices and equipment.
Take appropriate measures to ensure that hot surfaces (>70 °C) can not be touched.
External separators shall be provided in case of not approachable installed devices.

6
Product description
3 Product description
3.1 Product identification
Product features
1) W = Wall or standard rail mounting
2) E = 19" partial plug-in unit 3HE with front panel
To correctly identify the product when communicating with Pfeiffer Vacuum, al-
ways have the information from the rating plate available.
Fig. 1: Example for a rating plate
Scope of delivery • Mains pack TPS
• Installation fittings
• Operating instructions
3.2 Function
TPS mains packs provide Pfeiffer Vacuum turbo pumps featuring TC electronic
drive unit with voltage. The output voltage "DC out" is securely separated from the
power input voltage "AC in".
Fig. 2: Front and rear view of a TPS mains pack
Type TPS 110 111 180 181 310 311 400 401
Type of attachment W1) E2) WEWEWE
electronic drive unit TC 110 TC 110 TC 400 TC 400
Output power 110 W 180 W 300 W 400 W
Mod.:
Mod.-No.:
Ser. No.:
Oil:
S(N2):
n,f:
Made in Germany 2007/07
HiPace 300
DN 100 ISO-K, 3P
PM P03 900
---
260 l/s
60000 1/min, 1000 Hz
Mass: 6.7 kg
D-35614 Asslar
S1 Switch ON/OFF
AC in Mains connection
DC out Connection TM 700
DC out
S1
AC in

7
Installation
4 Installation
4.1 Range of application
Pfeiffer Vacuum mains packs TPS must be installed and operated in the following
ambient conditions.
4.2 Assembly
The specific type designation of the mains pack provides information on the instal-
lation type (see p. 6, chap. 3.1). Installation fittings included.
Standard rail installa-
tion
Fasten standard rail bracket onto the wall bracket using the screws supplied.
Insert the mains pack in the lower clip of the wall bracket (with standard rail
brackets) and fix it using the screws supplied.
Attach the mains pack to the standard rail.
Permissible protection class IP 20
Temperature +5 °C to +50 °C
Relative air humidity max. 80%, at T 31°C, max. 50% at T 40°C
Air pressure: 77 kPa - 106 kPa
CAUTION
Ensure free convection
Incorrect installation can cause damage by over-heating or create a fire hazard.
Maintain a minimum distance of 50 mm from cooling vents to adjacent components
or boundaries.
WARNING
Risk of short circuit
The use of screws that are longer than than those stated below can cause a short circuit
and is not permitted.
To ensure the safe installation of Pfeiffer Vacuum products, use only the installation
materials supplied.
2 Wall bracket
3 Standard rail bracket
4 Screw (4x)
1 Mains pack TPS
2 Wall bracket
5 Screw (2x)
2
3
4
1
2
5

8
Operation
Wall installation Insert the mains pack in the lower clip of the wall bracket (without standard rail
brackets) and fix it using the screws supplied.
Attach the mains pack to the wall.
Install in a rack as a
19" module
Push mains pack into a rack and fasten.
– To ensure adequate convection, observe the perpendicular mounting.
4.3 Connecting to the mains power supply
Order the mains cable separately (see "accessories").
Switch off switch S1 on the mains pack (position "0").
Plug mains cable into the mains connection "AC in".
Connect the mains cable to the mains.
Always ensure a safe connection to the protective earthing conductor (PE, pro-
tection class I).
5 Operation
5.1 Switching on
Establish connection between the mains pack and electronic drive unit in accor-
dance with the operating manual for the turbo pump.
Switch on power supply using switch S1 on the mains pack.
– The green LED on the front panel displays the device function.
5.2 Switching off
Switch off switch S1 on the mains pack (position "0").
WARNING
Danger - Electrical installation
Safe operation after installation is the responsibility of the operator.
Do not independently modify or change the pump and electrical equipment.
Make sure that the system is integrated in an emergency off safety circuit.
Consult Pfeiffer Vacuum for special requirements.

9
Service
6Service
Pfeiffer Vacuum offers first-class service!
• Fast replacement with exchange products in mint condition
• Advice on the most cost-efficient and quickest solution
Detailed information, addresses and forms at: www.pfeiffer-vacuum.net (Service).
Service orders
All service orders are carried out exclusively according to our repair conditions for
vacuum units and components.
7 Accessories
8 Technical data
Designation
230 V AC mains cable with Euro-style safety plug, IEC power socket
(straight), 3 m
P 4564 309 ZA
115 V AC mains cable with UL plug, IEC power socket (straight), 3 m P 4564 309 ZE
208 V AC mains cable with UL plug, 3 m P 4564 309 ZF
Parameter TPS 110, TPS 111 TPS 180, TPS 181
Ambient temperature 5-50 °C 5-50 °C
Protection category IP 20 IP 20
Mains requirement: frequency (range) 50/60 Hz 50/60 Hz
Mains requirement: power consumption 130 VA 210 VA
Mains requirement: voltage (range) 115-230 (-20-+15 %) V AC 115-230 (-20-+15 %) V AC
Output voltage 24 (± 2 %) V DC 24 (± 2 %) V DC
Output current 4.6 A 7.5 A
Weight 0.7 kg 1.0 kg
Parameter TPS 310, TPS 311 TPS 400, TPS 401
Ambient temperature 5-50 °C 5-50 °C
Protection category IP 20 IP 20
Mains requirement: frequency (range) 50/60 Hz 50/60 Hz
Mains requirement: power consumption 340 VA 450 VA
Mains requirement: voltage (range) 115-230 (-20-+15 %) V AC 115-230 (-20/+15 %) V AC
Output voltage 24 (± 2 %) V DC 48 (± 2 %) V DC
Output current 12.5 A 8.4 A
Weight 1.1 kg 1.75 kg

10
Technical data
8.1 Dimensions
Fig. 3: Power supply for wall or standard-rail mounting
Fig. 4: Power supply in the form of a 3 RU 19" rack module with front panel
Dimensions TPS 110 TPS 180 TPS 310 TPS 400
A 169 mm 190 mm 190 mm 190 mm
B 120 mm 120 mm 120 mm 120 mm
C 142 mm 142 mm 142 mm 142 mm
D 111. 2 m m 111. 2 m m 111. 2 m m 111. 2 m m
E 48.7mm 58.4mm 67.3mm 104.6mm
F 130 mm 130 mm 130 mm 130 mm
G 56.6mm 66.5mm 75.3mm 112.5mm
Dimensions TPS 111 TPS 181 TPS 311 TPS 401
A 161.5 mm 187.5 mm 187.5 mm 187.5 mm
B 164 mm 190 mm 190 mm 190 mm
C 128.4 mm 128.4 mm 128.4 mm 128.4 mm
D 111. 2 m m 111. 2 m m 111. 2 m m 111. 2 m m
E 48.7mm 58.4mm 67.3mm 104.6mm
F 50.5mm 60.7mm 70.8mm 106.4mm
G
E
F
C
D
B
A
F
D
C
B
AE

Declaration of conformity
according to the EC directive:
•Electromagnetic Compatibility 2004/108/EC
•Low Voltage 2006/95/EEC
We hereby certify, that the product specified below is in accordance with the pro-
vision of EU Electromagnetic Compatibility Directive 2004/108/EEC and EU Low
Voltage Directive 2006/95/EEC.
TPS
Guidelines, harmonised standards and national standards and specifications
which have been applied:
DIN EN 61000-3-2 : 2008
DIN EN 61000-3-3 : 2006
DIN EN 61010-1 : 2002
DIN EN 61326-1 : 2006
DIN EN 62061 : 2005
Signatures:
Pfeiffer Vacuum GmbH
Berliner Straße 43
35614 Asslar
Germany
(M.Bender)
Managing Director
(Dr. M. Wiemer)
Managing Director
CE/2009