Pfeiffer vacuum Dpg 109 User manual

Operating Instructions

DPG 109

PG 0005 BEN/F (1102)

Controller

1. Safety Instructions...................................................................... 3

1.1. For Your Orientation.............................................................................................4

2. Understanding The DPG 109 ...................................................... 5

2.1. Main Features .....................................................................................................5

Proper Use ......................................................................................................... 6

Improper Use ..................................................................................................... 6

2.2. The Delivery Content .........................................................................................6

3. Installation .................................................................................. 7

3.1. Preparations For Installation............................................................................... 7

3.2. Connections ....................................................................................................... 7

3.2.1Mains Connection................................................................................................ 7

3.2.2.Transmitter Connection....................................................................................... 8

3.2.3 PC Connection (RS 232) ..................................................................................... 9

3.2.4.Relay Output ..................................................................................................... 10

4. Operations ................................................................................ 11

4.1. First-Time Operation......................................................................................... 11

4.2. Switching On The Unit.......................................................................................12

4.3. Measuring Mode.............................................................................................. 12

4.4. Configuration Mode (Overview Of Menu Options) .......................................... 12

4.5. General Procedure For Parametering ............................................................... 14

4.5.1. Menu «PRESSURE» ........................................................................................ 15

4.5.2.Menu «CHANNEL MENU»............................................................................... 17

Gas Type Correction Factor («CHANNEL MENU»)........................................... 18

Retro Adjustment («CHANNEL MENU») ......................................................... 19

4.5.3. Menu «CHANNEL MENU» .............................................................................. 20

Degassing («CHANNEL MENU»)..................................................................... 21

4.5.5 Menu «RELAY MENU» .................................................................................... 22

4.5.6.Menu «COMMON MENU» .............................................................................. 24

4.6 Communication Via RS 232 Interface............................................................... 25

5. Error Signals ............................................................................. 27

6. Maintenance, Service................................................................ 28

7. Technical Data .......................................................................... 29

7.1. Data Listings .....................................................................................................29

7.2. Dimensions Diagram........................................................................................ 29

8. Accessories ............................................................................... 30

9. Supplementary Information ..................................................... 30

Declaration Of Conformity .............................................Appendix

Index

Page

Please note

Current operating instructions are available via www.pfeiffer-vacuum.net

☞Read and follow all the instructions in this manual.

☞Inform yourself regarding:

– Dangers which can be caused by the unit,

– Dangers which can be caused by the system.

☞Observe the safety and accident prevention instructions.

☞Check regularly that the safety procedures are being complied with.

☞Take into account the prevailing environmental conditions when installing the

DPG 109.

☞The protection type is IP 20.

☞Take account of the relevant instructions when handling the process media and

observe the safety procedures.

☞Take account of the possible reactions between materials and process media.

☞Take account of possible reactions in the process media resulting from the

spontaneous warming of the product.

☞Do not carry out any unauthorized modifications to or conversions on the unit.

☞When returning the unit to the manufacturer please follow the shipping instructions.

☞Before beginning work, inform yourself regarding the existence of any possible

contamination.

☞When handling contaminated parts observe the relevant instructions and follow the

safety procedures.

☞Ensure that all other users receive the safety instructions.

Validity

These operating instructions describe the installation and operation of the Digital Vacuum

Measurement And Control Unit DPG 109 with the article number PT G15 010. The article

number appears on the rating plate.

To ensure the avoidance of possible product identification errors in any correspondence with

Pfeiffer Vacuum please always state the article number appearing on the rating plate.

This document is based on the component software version 1.50.

Technical modifications reserved.

1. Safety Instructions

1.1. For Your Orientation

Abbreviations used:

HPT = Digital Pirani/Bayard-Alpert Transmitter

CPT = Digital Piezo Transmitter

RPT = Digital Piezo/Pirani Transmitter

PPT = Digital Pirani Transmitter

MPT = Digital Pirani/Cold Cathode Transmitter

DPG = Controller

DPS = Power Supply

KK = Cold Cathode

Working instructions in the text,

➡Here you have to do something.

Pictogram Definitions

Important note.

☞

PLEASE NOTE

Danger of damage to the pump or system.

CAUTION

Danger of personal injury.

WARNING

Danger of an electric shock.

WARNING

Gauge

F1 T 2,0A

RS 232

Connection Side DPG 109

5 Unit fuse, 2 AT

6 Mains switch

7 Mains connection

8 Transmitter input;

SubD box (9 pole)

9 Relay output; SubD box

(25 pole)

10 PC connection; SubD plug

(9 pole)

DPG109

Product Identification on the rating

plate

Mod.:

Mod. No.:

Input:

Output.

Weight:

Ser. No.: 42000303

DPG 109

PT G15 010

.....V, 50/60Hz ..VA

.....V, 0.2 A

.....kg

D-35614 Asslar

243

Front Panel DPG 109

1 Display for

- Pressure measurement values

- Switch threshholds, hysteresis

- Units of measurement

- Relay preselection etc.

2 Menu key

3 Set key

4 Up/Down key

2. Understanding The DPG 109

2.1. Main Features

Proper Use

The DPG 109, in conjunction with the DigiLine Vacuum Transmitters, to measure and control

total pressures. The unit is ready for connection to up to 9 transmitters of Type CPT 100,

RPT 100, PPT 100, HPT 100 und MPT 100.

All products used in this connection must be operated in accordance with their operating

instructions.

Connect only original Pfeiffer Vacuum accessories.

Of a maximum of 9 connected transmitters only a mximum of 4 HPT 100-

Transmitters can be operated on the DPG 109. Otherwise the transmitter types

can be combined as required.

All products in use must be operated in accodance with the respective operating instructions.

Improper Use

The following is regarded as improper:

– The use for purposes not covered above, in particular:

– the connection to components which is not permitted according to their operating

instructions;

– the connection to components which contain touchable, voltage carrying parts.

No liability will be accepted for claims arising from improper use.

The user bears the responsibility with respect to the process media.

2.2.The Delivery Content

The following positions are included in the delivery consignment:

– DPG 109 PT G15 010

– Mating plug for the relay output

– Operating Instructions PG 0005 BN

The mains cable is not included in the delivery.

☞

PLEASE NOTE

3.1. Preparations For Installation

Do not carry out any unauthorized conversions or modifications on the unit.

Before connecting to local mains power:

The voltage stated on the rating plate of the DPG 109 must comply with local

mains voltage values.

Only use this controller where the:

Temperature is in the range: +5°C - +40°C.

Relative humidity is in the range: 5 - 85%, non dew forming.

Atmospheric pressure is in the range: 86 kPa - 106 kPa

3.2. Connections

The mains plug may only be plugged into a socket with protective contacts.

Use only 3 pole mains cable with proper protective earth connection. The

protective earthing may not be replaced by an extension lead without

protective earthing. The mains cable should be connected before all other

cables in order to ensure continuous earthing.

CAUTION

WARNING

If the unit is to be fitted into a rack, mains voltage must be

supplied via a terminal box.

3. Installation

3.2.1 Mains Connection

The mains plug may only be plugged into a socket with protective contacts.

Use only 3 pole mains cable with proper protective earth connection. The

protective earthing may not be replaced by an extension lead without

protective earthing. The mains cable should be connected before all other

cables in order to ensure continuous earthing.

WARNING

3.2.2 Transmitter Connection

The display unit must be switched off when a transmitter is connected. Non

observance of this instruction can lead to the unit being damaged.

Set the address selection switch on the transmitter rating plate to the desired

address 1 to 9 (RS485); for each sensor a different address.

Connect to the DPG 109 a maximum of 9 digital total pressure transmitters of the

DigiLine Program (thereof a maximum of 4 HPT100).

☞

PLEASE NOTE

CAUTION

RS 485

90...264 VAC

Mod.:

Mod.-No.:

Input:

Output.

Weight:

Ser.-No.:42000303

RPT100

PT.........

.....V,50/60Hz ..VA

.....V,0.2 A

.....kg

D-35614Asslar

Mod.:

Mod.-No.:

Input:

Output.

Weight:

Ser.-No.:42000303

PPT100

PT.........

.....V,50/60Hz ..VA

.....V,0.2 A

.....kg

D-35614Asslar

Mod.:

Mod.-No.:

Input:

Output.

Weight:

Ser.-No.:42000303

PPT100

PT.........

.....V,50/60Hz ..VA

.....V,0.2 A

.....kg

D-35614Asslar

Mod.:

Mod.-No.:

Input:

Output.

Weight:

Ser.-No.:42000303

PPT100

PT.........

.....V,50/60Hz ..VA

.....V,0.2 A

.....kg

D-35614Asslar

Mod.:

Mod.-No.:

Input:

Output.

Weight:

Ser.-No.:42000303

CPT100

PT.........

.....V,50/60Hz ..VA

.....V,0.2 A

.....kg

D-35614Asslar

109

Vacuum

Chamber

Vacuum

Chamber Vacuum

Chamber

Vacuum

Chamber

RS 232/

SPS

Connection overview

CPT,

RPT,

PPT,

HPT

Vacuum

chamber

RS 485

Trans-

mitter

Mod.:

Mod.-No.:

Input:

Output.

Weight:

Ser.-No.: 42000303

PPT 100

PT.........

.....V, 50/60Hz ..VA

.....V, 0.2 A

.....kg

D-35614 Asslar

RS 485

3.2.3 PC Connection (RS 232)

This connection enables the DPG109 to be connected to the PC or PLC for the documentation

of pressure movements. The necessary Software "DokuStar" or "DokuStar Plus" (PT 882 501 -

T) and the connecting cable PT 348 130-T are available as accessories (please see Section 8.

Accessories).

Pin Arrangement SubD plug, 9 pole

Pin 1,4,6,7,8,9: n.c.

Pin 2: RXD

Pin 3: TXD

Pin 5: GND

Pin Arrangement SubD socket, 9 pole

Pin 1, 2, 3, 4, 9: n.c.

Pin 5: GND

Pin 6: VCC

Pin 7: RS 485, D-

Pin 8: RS 485, D+

Transmitter Connection

socket

Connecting The Transmitter:

➡Connect the first transmitter using a suitable data cable (Type PT 348 4xx; Bus cable) o the

unit socket ("Gauge"); always connect the double plug of the bus cable onto the

transmitter.

➡Connect the second transmitter with a second bus cable onto the double plug of the first

transmitter; take account of the address setting on the address selection switch.

➡Connect further transmitters in the ame manner.

➡Always provide the last transmitter with a closing resistor (see Accessories).

PC Connection plug

Connect the serial interface to the RS 232

pinout connector on the back of the unit by

means of a shielded cable (electromagnetic

compatibility).

Reference to the operating instructions

PM 800 488 BN for detailed information.

CAUTION

4. Operations

3.2.4 Relay Output

This output is used for the external control of the switching functions of the DPG 109.

For this purpose eight relay switchpoints (polarized contacts) are available.

Use the mating plug which is provided. Connect and disconnect the plug only in

a voltage free condition.

Load the outputs with a maximum of 3A only.

CAUTION

Relay Outputs SubD Box, 25 pole

Representation of the contacts when at rest, that means.:

Switch function = “OFF”

Relay Common Off On

K1 18 19 17

K2 15 16 14

K3 2 1 3

K4 5 4 6

K5 8 7 9

K6 11 10 12

K7 24 25 23

K8 21 22 20

Commands and numeric values are entered via 4 foil keys with detectable pressure point..The

display of the data and the user guide is presented in clear text via an illuminated graphic

screen. A flashing cursor marks the current input position. Set values to be saved must be

confirmed with the "set" key, otherwise the altered value is rejected and the original value will

be re-displayed („Undo" function)

Set values and configuration data are saved without temporal limitation .

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