Philips CAX Series User manual

Philips Lighting North America Corporation
200 Franklin Square Drive
Somerset, NJ 08873, USA
Phone: [phone]
www.philips.com/luminaires
NORMAL OPERATION/MANUAL TEST
OP-PANELINDICATORS/OPERATION:
GREEN - Status: Solid indicates system normal andAC power is on.
NOTE: To start the Manual test, simply press the Green Indicator (button) as indicated below. To Reset/Cancel a test press the Green Indicator
(button) once during any test. When Unit is in test mode the Green Indicator LED is flashing.
1 Press: perform a 5-sec brief lamp test, all Lamps operating from battery only.
2 Presses: perform a 1-min diagnostic test, all Lamps operating from battery only.
3 Presses: perform a 90-min diagnostic test, all Lamps operating from battery only.
 6-sec Continuous Press: perform a RESET operation.
CONTINUOUS MONITORING: The system monitors the following continuously:
Battery, 2) Lamps, 3) Charger, 4) Transfer function.
The battery requires at least 72 hours of charge time to perform any extended diagnostic test. If the battery has not charged for 72 hours after
installation and a diagnostic test is requested, the charger light will come on and stay on for one minute indicating that the battery is not fully charged
for attempted test. (The 5-sec brief lamp test is always allowed.)
Emergency Lighting
COMPAC Thermoplastic Unit Equipment
No Rigid Conduit Flexible Conduit Only
CAX/CTX Series
INSTRUCTION SHEET
OPTIONAL FACTORYEQUIPPEDITEMS:
REMOTE: Unit will be supplied with pigtail connector cable required to control and operate a remote of up to rated MAX. wattage.
TIME DELAY (TD): After a power failure and power is restored, the lamps will remain lit for a 15-min period (provided battery capacity remains).
Note: The Green power indicator LED will flash slowly during the 15-min. period.
LASER TEST (LX): To operate using a laser pen: use laser pen and point the laser beam over the remote sensor (see below), thereby duplicating
the manual button (1,2,3) pushes. The laser must impact the remote sensor for at least 0.2 seconds to be recognized.
LESS SELF-TEST (LS): Monthly automatic self-tests will not be performed. (Lamps will not energize on an automatic monthly schedule.)
TROUBLE INDIC
A TORS/TROUBLESHOOTING
IMPORTANT SAFEGUARDS
READ AND FOLLOW ALL SAFETY INSTRUCTIONS
WARNING: Electrical Shock Potential!! Do not attempt to install, maintain or relamp without disconnecting
all power. Failure to disconnect power can result in electrocution, shock, or severe burns.
CAUTION: This fixture is designed for permanent installation in ordinary (NON-HAZARDOUS) locations in
accordance with the National Electrical Code and all applicable local codes. Do not use in areas of limited
ventilation or in high ambient enclosures. The lamp and fixture operate at high temperatures; contact with
combustible material can cause fire and personal contact can cause severe burns. When using electrical
TEST
Button
REMOTE SENSOR
(IF EQUIPPED)
Xtest DISPLAY PANEL INDICAT OR:
GREEN - Status: solid indicates system normal and AC power is on and flashes during any
manual/auto test cycle.
RED –CHARGER FLASHING: a charger failure requires the diagnostic charger board to be
replaced.
RED –BATTERY FLASHING: battery is disconnected or if it is connected, a replacement is
needed. RED - LAMP FLASHING: Lamp(s) is disconnected or if it is connected, a replacement is
needed. (If
4-pin remote pigtail is connected to diagnostic charger board and no remote lamp is attached, the
LAMPS indicator will flash. Connect a remote lamp or disconnect remote pigtail.)
ALL 3 RED FLASHING: bad transfer; battery and lamps are disconnected or if they are
connected a replacement diagnostic charger board is needed.
equipment, basic safety precautions should always be followed; including the following:
READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
Do not use outdoors.
Do not let power supply cords touch hot surfaces.
Do not mount near gas or electric heaters.
Use caution when servicing batteries. Battery acid can cause burns to skin and eyes. If
acid is spilled on skin or in eyes, flush acid with fresh water and contact a physician
immediately.
Equipment should be mounted in locations and at heights where it will not readily be
WIRING
INFORM A TION
Transformer Inputs
BLACK - 120V
WHITE - Common or Neutral
RED - 277V
Battery Connector
Transformer Connector
Remote Connector
(Optional)
Lamp
Connectors
subjected to tampering by unauthorized personnel.
The use of accessory equipment not recommended by the manufacturer may cause an
unsafe condition.
CAUTION: Halogen cycle lamp(s) are used in this equipment. To avoid shattering: Do not
operate lamp in excess of rated voltage, protect lamp against abrasion and scratches and
against liquids when lamp is operating, dispose of lamp with care.
Halogen cycle lamps operate at high temperatures. Do not store or place flammable
materials near lamp.
Do not use this equipment for other than intended use.
Servicing of this equipment should be performed by qualified personnel only.
SAVE THESE INSTRUCTIONS
Diagnostic Charger Board
Philips Lighting Canada Ltd.
281 Markham Road,
Markham, ON, Canada L6C 2S3
Phone: [phone]
www.philips.com/luminaires
717054102
CMANU0552A
February 2016

Philips Lighting North America Corporation
200 Franklin Square Drive
Somerset, NJ 08873, USA
Phone: [phone]
www.philips.com/luminaires
INST ALL A TION
INSTRUCTIONSWALL (BACK) MOUNT
Open front cover using a flat-head screwdriverby pressing the tab on the side of the unit in to release;see Fig.1.
Remove main knockout hole in back housing and appropriate outlet box pattern knockout; see Fig. 2 - if needed, loosen screws holding battery in place (see Fig. 3) and
remove battery.
Route AC service wires through main knockout hole in back housing. Mount back housing to outlet box using screws. See Fig. 2.
Make AC service connection at this time. See OPERATING INSTRUCTIONS below.
Replace the cover and snap tabs into place; see Fig. 1.
INSTRUCTIONS CEILING MOUNT
Open front cover using a flat-head screwdriverby pressing the tab on the side of the unit in to release;see Fig.1.
Remove main knockout hole in back housing and appropriate ceiling mounting knockouts; see Fig. 2 - if needed, loosen screws holding battery in place (see Fig. 3) and
remove battery..
Route AC service wires through main knockout hole in back housing. Mount back housing to ceiling/surface box using screws. See Fig. 2.
CAUTION: (2) Screws must be used to mount the back-plate to the ceiling surface with suitable hardware to prevent sag and/or the unit falling.
Make AC service connection at this time. See OPERATING INSTRUCTIONS below.
Replace the cover and snap tabs into place; see Fig. 1.
INSTALLATION CONTINUED
INSTRUCTIONS LAMP REPLACEMENT - Disconnect power before re-lamping.
CTX -Open lens using a small flat-head screwdriver by gently releasing the tab on the corner of the lamp head; see Fig. 1. Replace lamp,
snap cover back into place.
CAX-Open front cover (see instructions above), disconnect lamp from the diagnostic charger board. Using an opened paper clip,
release the lamp retaining ring; see Fig. 4. Replace with new lamp. Reinstall retaining ring and connect new lamp to diagnostic charger
board. Snap cover back into place.
REMOTELAMP HEAD HOOKUPINSTRUCTIONS (If remote capability is available)
NOTE: Observe output rating and do not exceed maximum load combining all lamp connections.
1. The Maximum total watts on L1 or L2 must not exceed replacement lamp wattage listed on Nameplate for all CAX/CTX units.
2. The remote lamp connection (REMOTE) may not exceed the output rated maximum minus the output on L1 & L2.
3. Do not short the lamp leads to ground.
Failure to properly follow conditions stated above may result in damage to the unit and void the unit's warranty .
NORMAL POWER-UP SEQUENCE
CTX
Lens
Release
Tab
(push in)
Outlet Box
Ceiling Mounting holes
Transformer
Locations
Main
Ceiling Mounting holes
Paperclip
CAX
Retaining
Ring
APPLY
ALL INDICATOR
LEDs FLASH 6
TIMES
CAX CTX
SELF-TESTING / SELF-DIAGNOSTIC
Fig. 1
CTX
Knockouts
Lead Acid
CTX
Battery Screws
Knockout
Fig. 2 CAX
Battery Screws
Outlet Box
Knockouts Fig. 4
CAX EMERGENCY LAMPS
BRIEFLY ON The unit willself-test approximately
every 30 days for a minimum of 30
minutes.
Battery Strap
Lead Acid
Battery
Fig. 3a
Wire harness
Fig. 3
Battery
Integration
Board
Fig. 3b
Ni-Cad
Battery
Ni-Cad
Battery Strap
GREEN STATUS - ON
Battery Charging
BATTERY INDICATOR
FLASHING
Y
BATTERY DIAGNOSTIC INDICATOR FLASHING AFTER POWER-UP:
1) Most likely the Battery is not connected. Verify that the Battery is connected to the diagnostic charger
board.
2) If the Battery is connected, wait for 72 hours to charge the Battery. After 72 hours, if the Battery
indicator LED is flashing, the Battery is faulty and needs to be replaced.
3) After Battery replacement, the Battery indicator LED will stop flashing within approximately 10 to 20-
sec.
OPERATING INSTRUCTIONS
1. Connect AC supply wires to transformer leads and push through knockout into outlet or ceiling/surface box. Observe the wire colors.
BLACK wire 120 volt AC input.
WHITE wire common or neutral for 120 or 277 volts AC input. RED wire
277 volt AC input.
CAUTION: CAP ALL UNUSED BLACK OR RED WIRES TO PREVENT SHORTING OR ELECTRICAL SHOCK.
Note: when all wiring connections are made, push wires thru knockout into outlet box.
2. Battery Connections:
 Lead Acid
a. If needed, Place battery into back housing, secure using strap and (2) screws; See Fig. 3a.
b. Connect the red and black wire with the 2-pin connector from battery to the BATT location on the diagnostic charger board inside front cover. (See WIRING
INFORMATION on back page)
Ni-Cad
a. If needed, Place battery into back housing, secure using strap and (2) screws; See Fig. 3b.
Note: If there is only one Ni-Cad battery pack, connect the red and black wire with the 2-pin connector from battery to the BATT location on the diagnostic charger
board inside front cover. Continue to step 3.
b. Connect the red and black wires with the 2-pin connectors from batteries into the battery integration board 2-pin connectors.
c. Connect the red and black wire harness from battery integration board to the BATT location on the diagnostic charger board inside front cover.
3. Connect the red and white wire with the 2-pin connector from transformer to XFMR connector on the diagnostic charger board on inside of front cover.
4. Energize AC power to equipment and check the unit using the POWER-UP SEQUENCE (see next page). Leave AC connected for a minimum of 72 hours to
charge battery before performing normal operation/manual tests.
N
LAMP
INDICATOR
FLASHING
N
CHARGE
INDICATOR
FLASHING
N
ALL 3
RED
N
TO NORMAL
OPERATION
LAMP DIAGNOSTIC INDICATOR FLASHING AFTER POWER-UP:
1) Verify that the lamps are connected to the diagnostic charger board. Check the remote lamp if unit is
equipped with remote option.
2) Push the green test switch once to test. All emergency lamps should turn on briefly, if not, replace the
faulty lamp(s).
Y NOTE: If unit is equipped with remote option, and the remote pigtail (4-pin connector with 2 wires) is
connected to the diagnostic charger board but is not connected to a remote load, the Lamp Indicator
LED will flash. Either connect a load to the remote pigtail or disconnect it from the diagnostic charger
board.
Y CHARGER DIAGNOSTIC INDICATOR FLASHING AFTER POWER-UP:
1) Indicates a faulty diagnostic charger board that must be replaced.
ALL 3 DIAGNOSTIC INDICATORS FLASHING AFTER POWER-UP:
Y 1) Verify that the lamps and the Battery are connected to the diagnostic charger board.
2) If everything is connected then the Transfer function is faulty and the diagnostic charger board must be
replaced.
Philips Lighting Canada Ltd.
281 Markham Road,
Markham, ON, Canada L6C 2S3
Phone: [phone]
www.philips.com/luminaires
717054102
CMANU0552A
February 2016