Philips UrbanSpark User manual

UrbanSpark
Mounting Instructions
(V3.1)
1

Important Safety Notice
The battery presents a risk of electrical shock and a high short circuit current. The
Signify mounting instructions must be strictly followed, otherwise potential application,
reliability, or safety issues may arise. Contact your local Signify service if the
instructions cannot meet special field conditions.
Only a qualified Signify service representative who is knowledgeable in batteries and
the required precautions is permitted to service the battery. Keep unauthorized
personnel away from batteries.
Danger:
1. The battery package maybe explode by shock, please be careful during handling.
2. When moving batteries. Wear all appropriate safety clothing and equipment.
3. Prohibit dispose of the batteries in a fire. The batteries could explode.
Caution:
1. The misuse of this equipment could result in human injury and/or equipment damage.
In no event will Signify be responsible or liable for either indirect or consequential
damage or injury that may have resulted from the misuse of this equipment.
2. Use tools with insulated handles to avoid inadvertent shorts.
3. Verify circuit polarities before connecting.
4. Connect sequence: a) connect load,; b) connect battery; c) connect charging
source (PV).
5. Disconnect sequence: a) disconnect charging source (PV); b) disconnect battery;
c) disconnect load.
Warning:
1. Failure to replace a battery before it becomes exhausted may cause the case to
crack, possibly releasing electrolytes from battery and resulting in secondary issues
such as odor, smoke, and fire.
2. The battery system must be in proper maintenance according to the "Maintenance"
manual in this book. This is essential for safety and the reliability of the lighting system.
3. Do not dispose of batteries except through channels in accordance with local, state
and federal regulations.
4. Positive and negative connectors of PV panel and battery are properly connected
with charge controller. Don’t connect the battery positive to PV panel positive and
vice versa.
Notice: The mounting instructions in this document is for standard solar lighting system
installation. It is vitally important that you observe the precautions recommended in this
manual.
2

1
Concrete
Field selection
Note:
1. The material is not provided by Signify.
2. Follow the dimensions provided in
drawing for anchor bolts Location.
3. The concrete base size is different due to
local soil condition. You may consult to local
installation contractor.
4.Pole must be installed after the complete
solidification of concrete base.
Cage
M20 Nuts,
Spring
washers
Flat washers
Pole foundation and anchor bolts
Avoid Locations in the shade of the trees or buildings, if you can not avoid the shade, you must ensure the
shade below the 2m of the pole.
If you do want to install the system at a shade area, please consult to Signify professional people.
2m 2m
(unit: mm)
M20 nuts (Advise material: SUS)
Spring Washers (Advise material: SUS)
Spring Washers (Advise material: SUS)
All the pictures in the MI sheet are representative only and may vary from the actual
product.
235
235 60
M 20 nuts (advise m aterial:S U S )
S pring w ashers (advise m aterial:S U S )
Flatw ashers (advise m aterial:S U S )
240 ±5
240 ±5
235
235 60
M 20 nuts (advise m aterial:S U S )
S pring w ashers (advise m aterial:S U S )
Flatw ashers (advise m aterial:S U S )
240 ±5
240 ±5
75
3

3
Pole
2
Note: The tools listed do not include items needed for pole installation and other construction work.
Part list
Tools
Controller
Battery
Luminaire
Cross
screwdriver
Spanner
(Max open size>30mm ) Multimeter
(optional)
T30 6 Lobe pin drive key
(Part of supply) Steel rope
(Φ1.5Mm, length=8m)
Note: Luminaire may be different according to different
requirements.
OR
All the pictures in the MI sheet are representative only and may vary from the actual product.
M8 Socket screw
wrench (Size:5)
4

4Pole and base plate Assembly
(Applicable for both 4m and 6m)
1. Rest the pole over two resting blocks as
shown.
2. Assemble the base plate using 8 Nos M10 screw with
M10 washer, M10 nut and M10 check nut.
Note: Recommended size of resting
block (Not part of supply).
250
400
250
Hard Block
Soft
cushioning
250
400
250
Hard Block
Soft
cushioning
M10 Screw
M10 Washers (2x)
M10 Nut
M10 Lock Nut
M10 Screw
M10 Washers (2x)
M10 Nut
M10 Lock Nut
3.Open the service hatch door using the
T30 6 Lobe pin drive key provided along
with the PV Cartridge.
54m Pole Assembly
1.Insert the PV cartridge to the pole as
shown. Pass the cartridge cable through
the cutout provided and then pull the
same using steel rope from service
hatch.
Warning: Wire should be pulled
out properly, don’t let the wire to
come between mating faces.
5

2.Fix the PV cartridge with pole using
M8 screws as shown.
3.Open the 8 Nos rubber covers and
tight all M6 screws using cross head
screwdriver. Then affix back the rubber
covers.
2.5 N.m
P1
torque
2.5 N.m
P1
torque
56m Pole Assembly (OR) 1.Insert the PV cartridge bottom first and
pass the cable through the cutout given and
then pull the same using steel rope from
service hatch.
3. Unscrew M8 screws, and open top cover
from PV Cartridge Top.
8 N.m
5mm5mm
torque
8 N.m
5mm5mm
torque
8 N.m
5mm
torque
Warning: Wire should be pulled
out properly, don’t let the wire to
come between mating faces.
2. Fix the PV Cartridge bottom using M8
screws.
X4
X4
6
X4
X4
X4

5.Pass cable through the cutout provided (at top) and then
pull the same using steel rope from service hatch. 6. Fix the top cover back to
PV Cartridge top as shown.
7a. Open 8 Nos rubber cover and tight
16Nos M6 screws using cross head
screwdriver.
7b. Then affix back the rubber covers
(X8) and rubber caps (X4).
8.Connect male and female MC4 T2
connectors to both PV Cartridge cables
through service hatch.
PV Cartridge
Top PV Cartridge Bottom
MC4 connector
T2, Male
MC4 connector
T2, Female
2.5 N.m
P1
torque
2.5 N.m
P1
torque
4.Connect both MC4 connectors of PV cartridge
top cable to the 4m long MC4 extension cable,
then Insert the PV cartridge top to the pole as
shown.
X4
X8
X4
7
X4

7Erect the Pole by Crane
(For both 4m and 6m)
Lift by crane
Warning: Be careful not to let
luminaire and PV Panels hit
the crane arm.
Note:
1.Whoever installs the system, takes full responsibility for safety.
2.All the pictures in the MI sheet are representative only and may vary from the actual product.
Affix the pole by M20
Nuts, spring washers
and flat washers
Affix the pole
(For both 4m and 6m)
8
6Luminaire Assembly (for both 4m and 6m)
Pull the luminaire cable using steel
rope from service hatch and tighten
screws to affix the luminaire.
Note: Refer luminaire mounting instruction
sheet for luminaire fixing guidelines.
8

X2
System Connection
9
1. Put battery
into the pole.
3. FIRSTLY, connect luminaire
to the controller.
2a. Affix controller on the
mounting bracket using four
M4 Screws.
2b. Mount the bracket on C-
Clamp using knurled head
screws as shown.
4. SECONDLY, connect
battery to the controller.
7. Check controller indicator
lighting status
(the Indicators quantity are
different depend on different
controller)
8. Close the service door after
completion of all the activities.
LED 2
LED 1
Must strictly follow the below sequence, or it will introduce difficulty on installation.
Notice: Turn on/Turn off delay time is 5
minutes.
Connection Note:-
1.Configure the charge controller as per customer requirement. For more details contact Signify Local sales/
Service representative.
2.Positive and negative connectors of PV panel and battery are properly connected with charge controller.
Don’t connect the battery positive to PV panel positive and vice versa.
Indicators
LED Blinking 1 Sec ON/off Green/Orange (As per design) Normal Charging
LED Blinking 0.5 Sec ON/off Green/Orange (As per design) Battery Recovery (LFP)
Battery
Charging
Description
2 LEDs
Battery Discharging/LED Load ON
Battery Deep Discharge cut off
Any other fault in system
Red LED ON for 800mSec and Off for 5 Sec
Both LED Green/Orange & Red blinking @ 1 sec rate
Status
No Indication
5. THIRDLY, connect PV Panel
to the controller.
6. FOURTHLY, Connect
Bluetooth low energy module
with RS485 cable.
9

Check List for Installation
(This checklist MUST be signed by the installer before system installation handover)
Person in charge of site construction
Signature/Date
Project Location
No. Item Description Result Remark
1
Installation
location
If the installation location avoid the
shade of the trees or buildings
□yes □No
2
Base
If structural strength of base meet
local pole specification
□yes □No
3
Anchor bolts
If the anchor bolts location
dimensions follow the MI
□yes □No
4
Products If all components no damaged □yes □No
5
Bolts If four bolts are fixed □yes □No
6
Wiring
If the wiring is done as per the
instruction
□yes □No
7
Fixing of PV
Cartridge with
Pole
If all the screws are are properly
tightened and rubber bolt cover are
placed over.
□yes □No
8
Work status
If the work status comply to the
request
□yes □No
9
Luminaire If the luminaire can light on □yes □No
10
PV panel
If the PV panel can charge the
battery normally.
□yes □No
11
Charger
configuration
If the the charger is configured as
per the customer requirement.
□yes □No
Project Name
Scope of check
Site Consrtuctor
10

Troubleshooting
Luminaire disconnect
Check if the the connection of luminaire is
loose
Luminaire overload
Replace a luminaire which is compatible to
the system
Luminaire damaged Replace a good luminaire
LVD (Low voltage disconnect)
Wait for several sun days for recovering
battery or recharge the battery by charger
Battery end of life Replace a good battery
Battery damaged Replace a good battery
CC broken Replace a good controller
Panel is interfered by other light source
Check if there is other light source irradiate
at panel
Program/ Configuration incorrect Reconfigure the charge controller
Battery capacity is low
Wait for several sun days for recovering
battery or recharge the battery by charger
Luminaire power is high Reconfigure the charge controller
Part or all PV panel disconnection Connect all PV panel
Dimming mode
Reconfigure the charge controller
RTE work mode enable
Reconfigure the charge controller
Power less than specifications
Reconfigure the charge controller
LED chip broken
Change luminaire
Firstly,Check if you were followed the connection sequence we mention prior. If not,
please disconnect one of the battery cable, and reconnect it, wait for 2-5 minutes, if still
no light, please check below steps:-
No light
(Night time/
discharging time)
Less work time of
light
Low illuminance
11

Maintenance
Panel :-
1. Normally you don't need to clean the panel frequently, it depends on the local
environment.
2. In heavy dust area, it is required to clean the solar module regularly with a damp towel to
guarantee optimum performance of the solar panel.
3. Do not use any type of solvent for cleaning and be careful not to put too much pressure
on the module while cleaning.
4. You Should clean small ads regular.
5. You should trim the trees and branches which cover the PV panel regular.
Battery:-
Battery normally does not need any maintenance within the warranty. If any abnormal
symptom or special requirement, following tests can be taken: -
1. Check whether there is some loose connection.
2. Measure and record ambient temperature in the pole.
3. Check the battery if it has deformation.
Battery Storage:-
The battery should be stored in clean and dry environment.
Storage time: battery is ex-work in fully charged, storage time should be limited. For
ensuring battery performance, do not exceed storage time as following definition:
Under -20℃~25℃, six months.
Under -20℃~35℃, three months.
Under -20℃~45℃, one month.
Warning
1. The recycle of the used battery should strictly follow the local laws and regulations. It is
forbidden to handle the battery as normal garbage for disposal.
2. Do not open, short circuit, or mutilate batteries as injury may occur.
3. Do not put the battery into a pool.
4. Never move battery by pulling the cables of the battery.
5. The installation is highly suggested during the day.
6. Only be charged with authorized charger by Signify.
7. Handle the panel pole and battery with great care during the installation and
transportation.
8. Always keep sparks, flames and smoking materials away from the battery.
9. In case of fire: To extinguish a fire of a battery, use CO2, foam, or dry chemical
extinguishing media. Do NOT discharge the extinguisher directly onto the battery. The
resulting thermal shock may cause cracking of the battery case/cover.
Important
If you have any question concerning safety when working with the battery operated solar
system, contact your local Signify sales/service representative.
Maintenance
12

Battery replacement
1. Open the
service
hatch.
2. Follow the disconnection
sequence (refer page 2) to
disconnect the charge
controller and take out the
charge controller
3. take the old
battery out and
replace a new
one.
4. Affix controller
Notice: Turn on/Turn off delay time is about 5
minutes.
LED 2
LED 1
3. FIRSTLY, connect luminaire
to the controller.
4. SECONDLY, connect
battery to the controller.
7. Check controller indicator
lighting status
(The Indicators quantity are
different depend on different
controller).
8. Close the service door after
completion of all the activities.
Connection Note:-
1.Configure the charge controller as per customer requirement. For more details contact Signify Local sales/
Service representative.
2.Positive and negative connectors of PV panel and battery are properly connected with charge controller.
Don’t connect the battery positive to PV panel positive and vice versa.
Indicators
LED Blinking 1 Sec ON/off Green/Orange (As per design) Normal Charging
LED Blinking 0.5 Sec ON/off Green/Orange (As per design) Battery Recovery (LFP)
Battery
Charging
Description
2 LEDs
Battery Discharging/LED Load ON
Battery Deep Discharge cut off
Any other fault in system
Red LED ON for 800mSec and Off for 5 Sec
Both LED Green/Orange & Red blinking @ 1 sec rate
Status
No Indication
5. THIRDLY, connect PV Panel
to the controller.
6. FOURTHLY, Connect
Bluetooth low energy module
with RS485 cable.
13