Physio Control LIFEPAK 15 Quick start guide

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 1 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
This document is electronically signed in the Physio-Control, Inc. Product Lifecycle Management (PLM) System. Approvals can be
obtained from the PLM system which displays the selected approvers, their approval roles, and approval dates.
PROPRIETARY AND CONFIDENTIAL DOCUMENT FOR PHYSIO-CONTROL, INC. USE ONLY. This document is property of Physio-
Control and may not be used, reproduced, published or disclosed to others without authorization from Physio-Control.
Owner
Corporate
Attachments (Optional):
Qty
Pages
Page Sequencing
Change Description
No changes to process or procedure. Documentation was updated to change Physio part numbers to catalog numbers.
Minor typographical edit for clarification.
Removed references in process steps
Corrected typo part number in picture for Step 20.8

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 2 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
Purpose:
This instruction guides the Field Service Representative through the Power Module Upgrade process for LIFEPAK 15 monitor/defibrillator,
Version 1.
Scope:
This upgrade is limited to LIFEPAK 15 monitor/defibrillator devices without auxiliary power connector, also known as “Version 1” device.
Version 2 - LIFEPAK 15 devices already have the auxiliary power capability.
These upgrade instructions are intended for authorized field service personnel who are familiar with the LIFEPAK 15 device.
All LIFEPAK 15 version 1 devices that are updated with the auxiliary power upgrade feature will have the Audio Recorder feature enabled.
This will be performed using the Combined Software Configurator Loader (CSCL) configuration steps at the end of this upgrade.
Training:
As a prerequisite, only personnel that have completed a LIFEPAK 15 repair training class are allowed to perform this upgrade on the
LIFEPAK 15 device. An individual will be considered fully trained when they meet the prerequisite, and read and understand this
document. Once this task is performed the individual has completed training. A documented training record will be retained.
Tools Required: (substitute of equivalent or better equipment allowed)
Computer – XP operating system
Torque Driver – Hand Operation, with an adjustable range of 5 – 12 in-lb.
Torque Driver – Hand Operation, single setting, 4 in-lb.
Driver Bits – P1 (2” and 5” shaft), P2 (5” minimum shaft), Torx, T-15 (2” minimum shaft), Nut bit, ¼” Hex (2” minimum shaft)
Fixture Assembly, Capacitor Discharger 3012102
Tool, Patient Cable Connector Wrench 3305448 (Modified ¾ inch deep socket)
Small regular blade screwdriver
Large diagonal cutter
(Optional) 1.5” putty knife (Stiff)
Tools called out in the PIP - TCP sections of LIFEPAK 15 Monitor/Defibrillator PIP Test Procedure
All tools requiring calibration should be calibrated and within their calibration cycle dates.
•Torque Driver conversions – 4 lb-in = 64 in-oz = 45 cNm, 6.8 lb-in = 77 cNm, 10 lb-in = 113 cNm
Documentation Required:
Instructions – Installation, Software, Combined Loader P/N 3206073 revision R or greater
LIFEPAK 15 PIP/TCP Manual Procedure P/N 3207841 revision H or greater - OR
LIFEPAK 15 Service Manual P/N 3309059 (V1/ V2)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 3 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
Materials Required:
Catalog Number
Description
Qty
21330-001447
PCB Assy – Interface
1
21330-001408
PCB Assy - Power, LP15
1
21330-001483
PCB Assy - OEM, LP15
1
21330-001485
Cable Assembly - Auxiliary Power
1
21330-001394
Cable Assembly – Battery Power
1
21330-001226
Cable Assy, Flex, System/Interface PCB
1
21330-001257
Bracket Assy - Power PCB
1
Multiple CAT.*
Keypad Assy-Main Control (Configured Per Kit)
1
Multiple CAT.*
Label Set (Configured Per Kit)
1
21300-007253
Screw-Cap, T-15 Torx, 6-32 X 0.375 ,SS
8
21300-000777
Screw, Self-Seal, Self-Lock 6-32 X 0.375
14
21300-001038
Screw-M, CS, Z, Ph, Nylock, 4-40 X 0.312
31
21300-007297
Screw-M, CS, Z, Ph, Nylock, 4-40 X 0.312,Wshr
3
21300-006965
Screw-M, Panhead, Nylok, 4-40 X 0.437
2
21300-002650
Plate-Seal, Connector, Rear
1
21300-000504
Retainer - Cable Tie, Nylon, .35W X 21.0 L
1
21300-000203
Seal-O-Ring, Rubber, .551id
1
21300-001416
NIBP retainer Clip
1
*Note: Refer to LP15 Service Manual 3309059 for Keypad Assy and Label Set catalog numbers.
Warnings and Cautions:
LETHAL VOLTAGES MAY BE PRESENT INSIDE THIS DEVICE. THE STORAGE CAPACITOR MUST BE
DISCHARGED PRIOR TO PERFORMING ANY WORK WITHIN THE REAR CASE ASSEMBLY.
FAILURE TO DISCHARGE THE STORAGE CAPACITOR MAY RESULT IN INJURY OR DEATH.
General Requirements:
•Unless specifically noted, all removed fasteners are to be discarded and new fasteners used for re-assembly.
•All removed parts with adhesive backing are to be discarded and new parts used for reassembly.
•Unless specifically noted, all removed parts, except fasteners and adhesive backed parts, are to be kept with the device being
upgraded and re-used to reassemble the device.
•Inspect all removed components for damage during disassembly and replace damaged parts when required.

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 4 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
Work Instruction Icon Definitions (from 7000096.H):
Work
Content
1
1st Verify
Torque
Tool
!
Caution
Shock
Hazard
E
N
S
W
Orient Clean
•Work Content: The value add activity being done at the operation. Create a text box in this color to highlight the parts being added.
•1st Person Verify: Checking a person’s own work. This can be added as part of a pair of verifications driven from risk assessment or can be
called out by itself based upon some business need. Good verification practice involves multiple senses (usually touch and
look).
•Torque Tool: Use with any fastener which has a specific torque specification. Call out the specific torque requirement in association with
this symbol (measure and units). A fastener can be screws, bolts, nuts, or another mechanical fastening device.
•Caution: When a specific operation requires extra attention. It can be something that is challenging to perform, has a higher likelihood
of being performed incorrectly, or could present some level of risk to the person performing the process.
•Shock Hazard: When a person is exposed to something that contains electrical energy. Most likely during disassembly after a unit has been
energized.
•Orient: When the orientation of the part matters and it could be assembled multiple ways. Making sure that labeling is readable is
the most common example.
•Clean: For cosmetics or for adhesive preparation. The default cleaning material is chem-wipes. Call out if any additional materials
are to be used (like alcohol) and the purpose of the cleaning.
1. Verify the Device Serial Number
Verify that the device’s serial number label matches the serial number listed in the upgrade kit documentation. If the
serial number matches, proceed with this upgrade. If the serial number does not match, stop immediately.
Determine the reason for the mismatch. Do not perform this upgrade on a device the upgrade is not intended for.
2. Initial Power-Up Check
Install a fully charged battery onto the LIFEPAK 15 Monitor/Defibrillator. Press the ON key. Verify that the device
powers up with no service indicator light. If the service indicator light is illuminated, do not proceed with this
upgrade, and repair according to the appropriate LIFEPAK 15 Monitor/Defibrillator repair process. If the service
indicator light is not illuminated, power off the device and continue with upgrade.
3. Downloading Device Data
FOR INTERNATIONAL, Use your normal service reporting process to document the service activity.
US Field Service: Open a service report and download the device data to the service report before proceeding with
disassembly of the device.
TORQUE
TORQUE
TORQUE
XX.X In-Lb

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 5 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
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State Date
5/21/2019
4.0 Bumper Removal
4.1 Remove and discard the 4 front
mounting screws from the bumpers.
4.2 Remove and discard the 4 rear mounting
screws from the bumpers.
4.3 Remove the bumpers from the case and
set aside.
Torx T15 bit
Remove Screws
(2 Places)
Remove Screws
(2 Places)
Remove Screws
(2 Places)
Remove Screws
(2 Places)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 6 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
5.0 Case Separation
5.1 Remove label over auxiliary cable
connector.
5.2 Remove and discard the 14 mounting
screws from the rear of the device.
P2 bit, 5” length min.
Remove
Label
Remove Screws
Remove Screws
Remove Screws

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 7 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
5.0 Case Separation (continued)
5.3 Lift the front case assembly slightly
above the rear case in order to access
the connecting cables.
5.4 Disconnect the P2 system/ interface
flex cable connector from J2 on the
System PCB. Push up using tab at
bottom of connector.
5.5 Disconnect the P23 therapy cable
ribbon connector from the therapy
PCB at J23.
5.6 Disconnect the J24 therapy cable
connector from the P24 cable
connector.
5.7 Lift the front case assembly free.
Disconnect
J24 - Therapy
Cable
Disconnect
J23 - Therapy
Ribbon Cable
Disconnect P2
- System/
Interface Flex

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 8 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
5.0 Case Separation (continued)
5.8 Before continuing with the upgrade
process, discharge the energy storage
capacitor using Fixture Assembly,
Capacitor Discharger.
5.8.1 Hold the discharge tool in place 30
seconds after the neon light goes out
to ensure complete discharge of the
energy storage capacitor.
DISCHARGE
STORAGE
CAPACITOR

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 9 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
6.0 System/ Therapy PCB Assembly Removal
6.1 Disconnect the USB flex cable at J4
from the system PCB.
6.2 Disconnect the PWR/SYS cable at J1
from the system PCB.
6.3 Disconnect the ECG cable at J6 from
the system PCB.
6.4 If present, disconnect the IP option
cable at J7 from the system PCB.
Disconnect ECG and
IP Option (if present)
connectors.
(J6, J7)
Disconnect PWR/
SYS Cable
(J1)
Disconnect USB
Flex Connector
(J4)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 10 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
6.0 System/Therapy PCB Assembly Removal (continued)
6.5 Disconnect the BTE cable connector at
J106 from the biphasic module
assembly.
6.6 Remove and discard the 8 mounting
screws from the system/therapy PCB
assembly.
Note: The screw that is in the ECG shield
can be missed as part of screw
removal. Ensure that all screws are
removed prior to lifting the
system/therapy PCB assembly.
Disconnect BTE
cable connector
(J106)
Remove
screws, 7
places
Remove
screw with
cap. washer
(1 place)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 11 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
6.0 System/ Therapy PCB Assembly Removal (continued)
6.7 Set the rear case upright and move the
system/therapy PCB assembly towards
the front of the case to gain access to
the rear therapy PCB connectors.
6.8 Disconnect the transfer relay at J22
from the therapy PCB.
6.9 Disconnect the transfer relay at J21
from the therapy PCB.
Disconnect
Red & Black
Cable (J22)
Disconnect
Transfer Relay
(J21)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 12 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
6.0 System/ Therapy PCB Assembly Removal (Continued)
Note: Continue lifting the system/therapy
PCB assembly.
6.10 Disconnect the transfer relay at J18
from the therapy PCB.
6.11 Disconnect the energy capacitor cable
at J19 from the therapy PCB.
6.12 Disconnect the power/therapy PCB
cable at J20 from the therapy PCB.
6.13 Lift the system/therapy PCB assembly
out from the rear case. Turn the
system/therapy PCB assembly over to
expose the therapy PCB.
6.14 Immediately discharge the pacer
capacitor using the discharge tool
3012102. The discharge points are
located at resistors R5 and R20 on the
therapy PCB.
Disconnect
J20
Disconnect
J18
Disconnect
J19

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 13 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
7.0 OEM PCB Removal
7.1 Remove power/therapy cable from J8
of power PCB.
7.2 Remove the OEM shield.
7.3 Remove the OEM PCB nylon stand-off.
Remove OEM
Shield
¼” Socket
Remove OEM
PCB nylon
standoff
Remove Power/
Therapy Cable (J8)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 14 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
7.0 OEM PCB Removal (continued)
7.4 Disconnect the SPO2/OEM flex at J26
from OEM PCB (if present).
7.5 Disconnect the CO2/OEM cable at J27
from OEM PCB (if present).
7.6 Remove the NIBP connector retaining
clip. (if present)
7.7 Disconnect the NIBP/OEM cable at J28
from OEM PCB. (if present)
7.8 Remove and discard the 4 mounting
screws from the OEM PCB.
7.9 Slide the OEM PCB to the right and
away from the power PCB.
7.10 Lift the OEM PCB from the rear case
taking caution not to damage power
PCB
Note: Set OEM PCB aside for PCB MCF or
other removed material processing.
P1 bit
Remove Screws
(4 Places)
NIBP connector
Retaining Clip
Disconnect
NIBP/OEM Cable
(J28)
Disconnect SPO2/
OEM Flex (J26)
Disconnect CO2/
OEM Cable (J27)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 15 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
8.0 High Voltage Assembly Removal
CAUTION!
ENSURE ENERGY STORAGE CAPACITOR
IS FULLY DISCHARGED! FAILURE TO DO
SO MAY RESULT IN DEATH!
8.1 Discharge the energy storage capacitor
using fixture assembly, capacitor
discharger.
8.2 Remove the screw from the high voltage
shield.
8.3 Remove the high voltage shield.
8.4 Remove the two mounting screws from
the capacitor bracket.
8.5 Remove the capacitor bracket.
DISCHARGE
STORAGE
CAPACITOR
Remove High
Voltage Shield
Remove Screw
Remove
Capacitor
Bracket
Remove Screws
(2 Places)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 16 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
8.0 High Voltage Assembly Removal (Continued)
8.6 Remove two biphasic module mounting
screws.
8.7 Cut or open tab on the storage capacitor
cable tie and remove it.
8.8 Lift the storage capacitor, relay, and
biphasic module assembly out of the
rear case and set it aside.
Set Capacitor,
Relay, and
Biphasic
Module Aside
Remove Storage Capacitor
Large Cable Tie (leaving
small cable ties in place)
Remove Screws
(2 places)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 17 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
9.0 Power PCB Removal
9.1 Remove the power/system PCB cable at
J17 from power PCB.
9.2 Disconnect the power/contact cable at
J12 from power PCB.
9.3 Disconnect the battery pins/power
PCB cable at J11 & J13 and auxiliary
power cable from the power PCB at
J15.
Remove the
Power/System
cable (J17)
Disconnect Battery
Pins & Aux cables
(J11, J13 & J15)
Disconnect
Power/contact
cable (J12)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 18 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
9.0 Power PCB Removal (continued)
9.4 Remove and discard the two power
PCB mounting screws.
9.5 Lift the power PCB partially out of the
rear case. Use caution not to strain
the system connector cable.
9.6 Disconnect the 2 system cable
connectors at J9 and J10 from the
power PCB.
9.7 Lift the power PCB from the rear case.
9.8 Remove and discard the six screws
securing the power PCB to the
mounting bracket (REF 21330-001257),
and then remove the PCB.
Note: Set power PCB aside for PCB MCF or
other removed material processing.
Remove screws
(2 places)
Disconnect system cable
connectors (J9 & J10)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 19 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
10.0 Rear Auxiliary Power Connector Removal
10.1 If present, remove the CO2 door.
10.2 Remove the bezel label and discard.
10.3 Remove and discard the 2 parameter
bezel mounting screws.
10.4 Lift the parameter bezel partially out
of the rear case. Rotate the bezel to
the right to gain access the auxiliary
power connector.
Remove Label
and CO2 Door
as required
Remove Screws
(2 places)

Title LIFEPAK 15 Monitor Defibrillator Power Module Upgrade Page 20 of 52
Doc Type
Service Process Document
Doc ID
3308211
Doc Rev
E
Doc State
Released
State Date
5/21/2019
10.0 Rear Auxiliary Power Connector Removal (Continued)
10.5 Using ¾ inch socket tool 3305448,
remove the retaining nut from the
auxiliary power connector.
10.6 Remove the seal plate and O-Ring
from the auxiliary power connector.
10.7 Remove the auxiliary power
connector from the rear case.
Remove Nut
and Seal Plate
¾” Modified Deep Socket
Auxiliary Power
Connector
removed