PIE 535 User manual

Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 8-8
Read Voltage Specifications:
Range: 0.00 to 30.00 VDC (with 4X over range)
Resolutions 0.01 VDC
Temperature Effect ± 200 ppm/°C of range
Input Resistance 1 M
Accuracy 0.00 to 30.00 VDC ± (0.1 % of reading ±0.1 V)
Source Voltage Specifications:
Source Range: 0.000 to 24.000 VDC
Output Resistance 0.3 
Source Current 20.000 mA
Accuracy ±(0.025%RDG + 0.004 V) ±50ppm/°C of range
Ordering Information:
4-20/10-50 Milliamp mA/V Loop Calibrator
Includes:
Calibration Test Data
NIST Traceable Certificate
Carrying Case
60 Hz AC adapter
Model 535
020-0200 (included)
020-0102 (included)
Option:
50 Hz AC adapter 020-0101
Option:
External banana jack access to internal 10 Ω
current sense.
Model 535A
Warranty
Our equipment is guaranteed against defective material and workmanship (excluding batteries) for a period of three years from the
date of shipment. Claims under guarantee can be made by returning the equipment prepaid to our factory. The equipment will be
repaired, replaced or adjusted at our option. The liability of Practical Instrument Electronics (PIE) is restricted to that given under our
guarantee. No responsibility is accepted for damage, loss or other expense incurred through sale or use of our equipment. Under no
condition shall Practical Instrument Electronics, Inc. be liable for any special, incidental or consequential damage.
Practical Instrument Electronics
Model 535
4-20/10-50 mA/V Loop Calibrator
Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 1-8
Basic Keypad Operations
1EZ-Check™ Switch/EZ-Step™ Pushbutton
Slide the switch to select the user stored values for calibration
points. Press the button to adjust the output by the user
defined step size. Press and hold the button to activate the
auto step/ramp mode.
2SOURCE/STEP SIZE Button
Press and release SOURCE/STEP SIZE to change source
modes. These are:
•Source Milliamps
•2-Wire Transmitter Simulate
•Source Volts
Press and hold SOURCE/STEP SIZE to change step size.
3ON/OFF Button
Press ON/OFF to turn the Model 535 on or off.
4UNITS/STEP TIME Button
Press and release UNITS/STEP TIME to change how current is
displayed: either in milliamperes or % of 4-20/10-50 mA. Voltage
is only displayed in volts.
Press and hold UNITS/STEP TIME to change step size.
5READ/SOAK TIME Button
Press and release READ/SOAK TIME to change read modes.
These are:
•Read Milliamps
•Power and Measure 2-Wire Transmitter
•Read Volts
Press and hold READ/SOAK TIME to change soak time.
hSTORE/CLEAR Button
In any source mode:
Press STORE/CLEAR to save the current reading in the EZ-
CheckHI or LO position. The EZ-Checkswitch must be set to HI
or LO. The display will flash “STORED” to confirm.
In any read mode:
Press STORE/CLEAR to clear the values saved in the EZ-Check
HI and LO positions. The display will flash “CLEARED” to confirm.
iEZ-Dial™ Knob
Turn the EZ-Dialknob to adjust the output level. Press and turn
to adjust 100X faster.

Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 2-8
Model 535 Configuration
Press the EZ-DialKnob while turning the Model 535 on to access the configuration mode. Turn
the EZ-DialKnob to select configuration items. Press the EZ-DialKnob to change configuration
items. Turn the unit off or just wait approximately 8 seconds to exit the configuration mode.
Auto Off - ON (default)/OFF
Auto Off is ON, by default, to save battery life by turning the unit off after 30 minutes of inactivity. Turn Auto Off to OFF to prevent
automatic shutdown. This is typically useful for manual loading or continuous use.
EZ-Step- ON/OFF (default)
If EZ-Stepis ON manual and automatic stepping/ramping is available. If EZ-Stepis OFF the EZ-Steppushbutton will be disabled
and the step direction indicator will not be displayed.
EZ-CheckHI/LO Readings ON/OFF (default)
If the EZ-CheckHI/LO Readings option is ON, the highest and lowest readings will automatically be saved in the HI and LO EZ-
Check™ positions.
If this option is OFF the HI and LO positions will show the current reading.
4-20/10-50 Range (default) ON
Select either 4-20 or 10-50 milliamp range. The Model 535 scales % mode display and the bar graph accordingly.
Factory Reset ON/OFF (default)
If Factory Reset is ON, the unit will restore all factory defaults when the Model 535 is turned OFF and back ON. This will reset any
changes made in the Model 535 Configuration options, returning the unit to its simplest factory configuration.
EZ-DialKnob
Adjust the output up and down with the EZ-Dialknob. The increment is 0.001 mA (or 0.01 % if display units are % of 4-20/10-50
mA.) Press while turning to adjust 100X faster – 0.100 mA (or 1.00 %.)
EZ-CheckSwitch
The EZ-Check™ switch has three positions -- high, set, and low. Its position is shown at the left edge of the display with “HI” and
“LO” indicators. Use of the EZ-Checkswitch depends on mode:
Source Modes:
Slide the EZ-Checkswitch to the HI and LO positions to recall the settings stored in those positions. While in the HI and LO
positions, dial the EZ-Dialknob to change the display. Press STORE/CLEAR to save new settings in the HI and LO positions. The
display will flash “STORED” to confirm.
Hint: For faster calibrations, the position of the switch can be felt. This feature allows continuous monitoring of the device being
calibrated without looking back at the Model 535 display. This is also useful in poor lighting or under difficult operating conditions.
Read Modes:
In read modes, the Model 535 calibrator records the maximum and minimum readings observed in each mode. Slide the EZ-Check
switch to the HI and LO positions to display the readings. Press STORE/CLEAR to clear the readings. The display will flash
“CLEARED” to confirm. By default, the Model 535 has EZ-CheckHI/LO Readings OFF.
EZ-StepPushbutton/ Manual Step
The EZ-Steppushbutton is a feature only in source modes.
Press and hold the EZ-Steppushbutton for less than one second to cause the output to step up or down by the EZ-Stepsize.
The EZ-Stepdirection is indicated on the display ( or ). Press the EZ-Dialknob to change the step direction.
Stepping and auto step/ramp limits are defined by the EZ-CheckHI and LO settings. The step direction changes when a limit is
reached.
The step size is computed as the difference between the EZ-CheckHI and the EZ-CheckLO divided by the number of steps. See
figure 1. By default, the Model 535 has EZ-StepOFF.
Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 7-8
Common Specifications for all Current Modes:
Ranges 0.000 to 24.000 mA, -25.00 to 125.00% of 4-20 mA
0.000 to 52.000 mA, -25.00 to 105.00% of 10-50 mA
Accuracy ± (0.025 % of reading + 0.004 mA)
Temperature Effect ± 50 ppm/°C of range
Resolution 0.001 mA and 0.01 %
Step/Ramp Timebase Accuracy 0.01% of 4.9152 MHz
Source/Power and Measure 2-Wire Transmitter Specifications:
Loop Compliance Voltage 43 Volts
Loop Drive Capability 1200 at 20 mA/800 at 50 mA for entire battery life
Miscellaneous Open loop or out of compliance conditions are indicated by appropriate error display
Battery life in:
Source mode 18 hrs at 12 mA/9 hrs at 30 mA typical
Power measure 10 hrs at 12 mA/5 hrs at 30 mA typical
Selectable EZ-Step(s) for Source Mode/2-Wire Transmitter Simulation:
2 to 16 selectable step settings
Step size is determined by the selected high & low ranges
Selectable time settings for stepping and soak:
STEP: 5 to 900 seconds SOAK: 0 to 900 seconds
Read mA Specifications:
Voltage Burden 2V
Overload/Current Limit Protection 24 mA (4-20 range)/ 52.5 mA (10-50 range) nominal
Battery Life 40 hours typical
2-Wire Transmitter Simulation Specifications:
Overload/Current Limit Protection 24 mA (4-20 range)/ 52.5 mA (10-50 range) nominal
Loop Voltage Limits 2-90 VDC
Miscellaneous Open loop or out of compliance conditions are indicated by appropriate error display
Battery life 40 hour typical
Selectable EZ-Step(s) for Source Mode/2-Wire Transmitter Simulation:
2 to 16 selectable step settings
Step size is determined by the selected high & low ranges
Selectable time settings for stepping and soak:
STEP: 5 to 900 seconds SOAK: 0 to 900 seconds

Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 6-8
2 Wire Transmitter Simulate
Substitute the Model535 for a 2 wire transmitter. Use
the EZ-DialKnob and EZ-CheckSwitch to adjust loop
current. At least 2 volts of loop power is required, else
the display flashes “CHECK LOOP SUPPLY.”
Source Volts
The Model 532 sources 0.000-24.000 volts. This is useful
for powering transmitters and receiver equipment. Use
the EZ-DialKnob and EZ-CheckSwitch to adjust
output voltage. The display flashes “LOW Ω” when the
output is overloaded.
Specifications
General Specifications:
Unless otherwise indicated all specifications are rated from a nominal 23 °C, 70 % RH for 1 year from calibration with >1 MΩload
on external banana jack access to 10 Ωcurrent sense (Model 535A).
Operating Temperature Range -20 to 60 °C (-5 to 140 °F)
Storage Temperature Range -30 to 60 °C (-22 to 140 °F)
Relative Humidity Range 10 % RH 90 % (0 to 35 °C), Non-condensing
10 % RH70 % (35 to 60 °C), Non-condensing
Size 7.00 X 3.30 X 2.21 inches (177.8 x 83.8 x 56.1mm)
Weight 14.0 oz (397 grams)
Battery 4 - AA Alkaline Optional 120 VAC 50/60 Hz AC adaptor included
Miscellaneous Low battery indication with nominal 1 hour of operation left
Over-voltage protection to 120 Vrms (rated for 30 seconds) or 240 Vrms (rated for 15
seconds)
Bar graph display with 1% resolution of 4-20/10-50 mA signal scale
High contrast graphic liquid crystal display with 0.45” (11.4 mm) high digits
Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 3-8
Auto Step/Ramp
Press the EZ-Steppushbutton for more than one second to activate auto step/ramp mode. The Model 535 will automatically step by
the selected EZ-Stepsize and time. Press the EZ-Steppushbutton again to deactivate auto step/ramp mode.
The EZ-Stepdirection is indicated on the display ( or ). Press the EZ-Dialknob to change the step direction. The step
direction can be changed while automatically stepping/ramping.
Stepping and auto step/ramp limits are defined by the EZ-CheckHI and LO settings. The step direction changes when a limit is
reached.
Figure 1 will show how the Step/Ramp Parameters are used to configure automatic stepping/ramping.
Figure 1
0
4
8
12
16
20
24
123456789101112131415
time
mA
Note: The Model 535’s ability to detect overload/undervoltage conditions may be limited by the rate of change in the output when
using automatic stepping/ramping. Turn auto step/ramp off while connecting or disconnecting the Model 535.
Quick Reference Bar Graph
The Quick Reference Bar Graph indicates the input and output level on the Model 535 in % of 4-20/10-50 mA with 1% resolution.
ram
p
time
soak time
ste
p
size =
(
EZ-Ste
p
HI – EZ-Ste
p
LO
)
÷ # of ste
p
s
ste
p
time = ram
p
time
÷
# of
t

Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 4-8
Manual Step and Auto Step/Ramp Parameter
To Change the EZ-StepSize:
1. Press and hold the SOURCE/STEP SIZE button for more than ¾ of a second.
2. The display will flash “EZ-STEP SIZE”.
3. Turn the EZ-Dialknob to select from 2 to 16 steps between the EZ-Checklimits.
4. Turn the EZ-Dialclockwise past 16 steps to select continuous ramp mode.
5. Press the SOURCE/STEP SIZE button again to return to the normal display.
Note: If the EZ-Step
 option is turned off, the display will flash “EZ-STEP OFF”.
To Change the EZ-StepTime:
1. Press and hold the UNITS/STEP TIME button for more than ¾ of a second.
2. The display will flash “EZ-STEP TIME”.
3. Turn the EZ-Dialknob to select from 5 to 900 second ramp time. The time per step is
calculated based on the selected EZ-Stepsize.
4. Press the SOURCE/STEP SIZE button to return to the normal display.
To Change the Soak Time:
1. Press and hold the READ/SOAK TIME button for more than ¾ of a second.
2. The display will flash “SOAK TIME”.
3. Turn the EZ-Dialknob to select from 0 to 900 second soak time.
Note: A soak time of 0 defeats the soak period. The step time will be used instead.
4. Press the READ/SOAK TIME button again to return to the normal display.
To Change the EZ-StepTM Direction:
1. Press and release the EZ-Dialknob without turning.
2. The display will change to show the EZ-Stepdirection selected ( or ).
Modes of Operation
Read Milliamp
Connect the Model 535 in series with the process loop to
monitor current. Observe correct polarity. Current
limiting above 24 mA (52 mA if 10-50 range is selected)
is indicated by a flashing “CURRENT LIMITED” display.
Model 535 Operating Instructions
841 Holt Road #1 •Webster, NY 14580 Tel: [phone] •Fax: [phone] [e-mail] •http://www.piecal.com/
Practical Instrument Electronics, Inc. Copyright 2003. All rights reserved. 535-9002 11/30/04 5-8
Power and Measure 2 Wire Transmitter
The Model 535 provides power to the process loop while
displaying output current. Use this mode to test a
transmitter’s ability to control loop current. Current
limiting above 24 mA (52 mA if 10-50 range is selected)
is indicated by a flashing “CURRENT LIMITED” display.
Read Volts
The Model 535 measures +/- 30 VDC with 4X overrange
ability. The display flashes “OVERRANGE” when the 30
volt limit is exceeded.
Source Milliamp
Connect the Model 535 directly to 4-20/10-50 mA
receiver equipment, alarms, panel meters, etc. Use the
EZ-DialKnob and EZ-CheckSwitch to adjust loop
current. The display flashes “HIGH ” when the loop
resistance is too high or the leads are open.