Pilz PNOZ m EF 1MM User manual

PNOZmEF1MM
OperatingManual1003108EN06
ConfigurablecontrolsystemsPNOZmulti2

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmEF1MM
1003108EN06 3
Section1 Introduction 5
1.1 Validityofdocumentation 5
1.2 Usingthedocumentation 5
1.3 Definitionofsymbols 5
Section2 Overview 7
2.1 Scopeofsupply 7
2.2 Unitfeatures 7
2.3 Frontview 8
Section3 Safety 9
3.1 Intendeduse 9
3.2 Systemrequirements 9
3.3 Safetyregulations 10
3.3.1 Safetyassessment 10
3.3.2 Useofqualifiedpersonnel 10
3.3.3 Warrantyandliability 10
3.3.4 Disposal 10
3.3.5 Foryoursafety 11
Section4 Functiondescription 12
4.1 Operation 12
4.2 Blockdiagram 12
4.3 Monitoringfunctions 12
4.4 Systemreactiontime 16
4.5 Proximityswitches 17
4.6 Encoder 18
4.6.1 Outputsignals 19
4.6.2 Adaptersforencoders 21
Section5 Installation 22
5.1 Generalinstallationguidelines 22
5.2 Dimensionsinmm 22
5.3 Connectthebaseunitandexpansionmodules 22
Section6 Commissioning 24
6.1 Wiring 24
6.2 PinassignmentofMiniIOsocket 24
6.3 Connectionofproximityswitches 25
6.4 Connectionofanencoder 26
6.4.1 Connectencoder 26
6.4.2 ConnectencoderwithZindex 27
6.4.3 Connectencoderviaanadapter 28
6.5 Connectionofproximityswitchandencoder 28
6.6 EMCcompliantwiring 30
6.7 DownloadmodifiedprojecttothePNOZmultisystem 32

Content
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1003108EN06 4
Section7 Operation 33
7.1 Messages 33
Section8 Technicaldetails 34
8.1 Safetycharacteristicdata 36
Section9 Supplementarydata 37
9.1 Categories 37
9.1.1 Safetylevel 37
9.1.2 Safetyfunctions 38
9.1.3 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden
coderwithoutadditionalrequirements
38
9.1.3.1 Permittedsensortypesandoutputsignals 38
9.1.3.2 Safetyrelatedarchitecture 39
9.1.3.3 Achievablesafetylevel 39
9.1.4 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden
coderwithmechanicalfaultexclusion
39
9.1.4.1 Permittedsensortypesandoutputsignals 39
9.1.4.2 Safetyrelatedarchitecture 40
9.1.4.3 Achievablesafetylevel 40
9.1.5 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden
coderwithdiagnosticsviathedrivecontroller
40
9.1.5.1 Permittedsensortypesandoutputsignals 40
9.1.5.2 Requirementsofthedrivecontroller 41
9.1.5.3 Safetyrelatedarchitecture 41
9.1.5.4 Achievablesafetylevel 42
9.1.6 Safetyrelatedcharacteristicdataforoperationwithasafeencoder 42
9.1.6.1 Permittedsensortypesandoutputsignals 42
9.1.6.2 Safetyrelatedarchitecture 42
9.1.6.3 Achievablesafetylevel 43
9.1.7 SafetyrelatedcharacteristicdataforoperationwithasafeencoderwithZ
index
43
9.1.7.1 Permittedsensortypesandoutputsignals 43
9.1.7.2 Safetyrelatedarchitecture 43
9.1.7.3 Achievablesafetylevel 44
9.1.8 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden
coderandproximityswitch
44
9.1.8.1 Permittedsensortypesandoutputsignals 44
9.1.8.2 Safetyrelatedarchitecture 45
9.1.8.3 Achievablesafetylevel 45
9.1.9 Safetyrelatedcharacteristicdataforoperationwith2proximityswitches 46
9.1.9.1 Permittedsensortypesandoutputsignals 46
9.1.9.2 Safetyrelatedarchitecture 46
9.1.9.3 Achievablesafetylevel 47
Section10 Orderreference 48
10.1 Product 48
10.2 Accessories 48

Introduction
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1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmEF1MM.Itisvaliduntilnewdocu
mentationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Usingthedocumentation
Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou
havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref
erence.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
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INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Scopeofsupply
2.2 Unitfeatures
UsingtheproductPNOZmEF1MM:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmulti2.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}Monitoringof1axis
}Measuredvaluerecordedbyproximityswitchandencoder
}Monitoringfunctions
– Safespeedmonitoring(SSM)
– Safespeedrangemonitoring(SSRM)
– Safedirectionofmovementmonitoring(SDIM)
– Safeoperatingstopmonitoring(SOSM)
– Analoguevoltage(trackS)
}LEDdisplayfor:
– Supplyvoltage
– Diagnostics
– Axisstatus
– Error
}Pleaserefertothedocument"PNOZmultiSystemExpansion"forthePNOZmultibase
unitsthatcanbeconnected.

Overview
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2.3 Frontview
Legend:
}X4:Connectionforproximityswitchataxis1
}X12:MiniIOsocketforconnectingencoderorproximityswitchataxis1.
}LEDs:
– Power
– Run
– Diag
– Fault
– Axis1

Safety
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3 Safety
3.1 Intendeduse
Themotionmonitoringexpansionmodulemonitorssafetyfunctionsinaccordancewith
EN6180052forsafemotionmonitoring.
Thefollowingmonitoringfunctionsareperformed:
}Safedirectionofmovementmonitoring(SDIM)
}Safeoperatingstopmonitoring(SOSM)
}Safespeedrangemonitoring(SSRM)
}Safespeedmonitoring(SSM)
TheexpansionmodulemeetstherequirementsofENIEC61508uptoSIL3and
ENISO138491uptoPLe.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablesystem
PNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"fordetailsof
thebaseunitsthatcanbeconnected).
TheconfigurablesystemPNOZmulti2isusedforthesafetyrelatedinterruptionofsafety
circuitsandisdesignedforusein:
}Emergencystopequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seeTechnicaldetails[ 34]).
NOTICE
EMCcompliantelectricalinstallation
Theproductisdesignedforuseinanindustrialenvironment.Theproduct
maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother
environments,measuresshouldbetakentocomplywiththeapplicable
standardsanddirectivesfortherespectiveinstallationsitewithregardtoin
terference.
3.2 Systemrequirements
Pleaserefertothe"ProductModificationsPNOZmulti"documentinthe"Versionoverview"
sectionfordetailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbe
usedforthisproduct.

Safety
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1003108EN06 10
3.3 Safetyregulations
3.3.1 Safetyassessment
Beforeusingaunititisnecessarytoperformasafetyassessmentinaccordancewiththe
MachineryDirective.
Functionalsafetyisguaranteedfortheproductasasinglecomponent.However,thisdoes
notguaranteethefunctionalsafetyoftheoverallplant/machine.Inordertoachievethere
quiredsafetylevelfortheoverallplant/machine,definethesafetyrequirementsforthe
plant/machineandthendefinehowthesemustbeimplementedfromatechnicalandorgan
isationalstandpoint.
3.3.2 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.3 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.4 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimeTMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).