Pilz PIT es Set10u-5ns (AIDA) basic User manual

PIT es Set10u-5ns (AIDA) basic
Operating Manual-1004863-EN-03
}Control and signal devices

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PIT es Set10u-5ns (AIDA) basic
1004863-EN-03 | 3
Introduction ............................................................................................................................ 5
Validity of documentation.......................................................................................................... 5
Using the documentation .......................................................................................................... 5
Definition of symbols................................................................................................................. 5
Overview ................................................................................................................................. 6
Device features......................................................................................................................... 6
Marking on E-STOP pushbutton............................................................................................... 6
Safety ...................................................................................................................................... 7
Intended use ............................................................................................................................. 7
Safety regulations ..................................................................................................................... 8
Safety assessment ................................................................................................................... 8
Use of qualified personnel ........................................................................................................ 9
Warranty and liability ................................................................................................................ 9
Disposal .................................................................................................................................... 9
For your safety.......................................................................................................................... 9
Block diagram/terminal configuration ................................................................................. 10
Function description ............................................................................................................. 10
Operating states ....................................................................................................................... 10
Installation .............................................................................................................................. 11
Wiring ...................................................................................................................................... 13
Preparing for operation ......................................................................................................... 13
Assignment of the 5-pin M12 male connector .......................................................................... 13
Requirements and connection to evaluation devices ........................................................ 14
Examples for connection to Pilz evaluation devices ................................................................. 15
Faults/interference ................................................................................................................. 16
Care and maintenance .......................................................................................................... 16
Dimensions in mm ................................................................................................................. 17
Technical details .................................................................................................................... 18
Safety characteristic data ......................................................................................................... 19
Supplementary data .............................................................................................................. 20
Permitted operating height........................................................................................................ 20
Order reference ...................................................................................................................... 20
Product ..................................................................................................................................... 20
Accessories .............................................................................................................................. 21

Contents
Operating Manual PIT es Set10u-5ns (AIDA) basic
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Mounting bracket ...................................................................................................................... 21
Open-ended connection cable.................................................................................................. 21
Connection cable for connection to decentralised modules ..................................................... 22
EC declaration of conformity ................................................................................................ 22

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Introduction
Validity of documentation
This documentation is valid for the product PIT es Set10u-5ns (AIDA) basic. It is valid until
new documentation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Overview
Device features
}E-STOP device in accordance with EN60204-1, ENISO13849, ENISO13850 and EN
60947-5-5, contacts in accordance with EN60947-5-1
}Clear visual display when E-STOP function is active
}In inactive state, the E-STOP pushbutton is not lit and it can no longer be detected as an
E-STOP
}Turn in either direction to release
}Bevelled protective collar
}Integral flashing function of the yellow bevelled protective collar after operating the E-
STOP pushbutton
}Connection to an evaluation device via 5-pin M12 connector
Marking on E-STOP pushbutton
[2]
[1] [1]
[2]
Legend
[1] Order number
[2] Date of manufacture mmyy

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Safety
Intended use
The E-STOP function is triggered by operating the active E-STOP device and the voltage to
the evaluation device is interrupted (dual-channel, fully operated).
In active state, the E-STOP device PIT es Set10u-5ns (AIDA) basic is lit (the actuator lights
up red) and it fulfils the requirements in accordance with ENISO13850.
In inactive state, the E-STOP pushbutton PIT es Set10u-5ns (AIDA) basic is not lit and it
can not be detected as an emergency stop device. The E-STOP function is deactivated.
The safety function of the E-STOP device is:
}Ensuring that the red lighting can be detected under defined environmental conditions.
In case of a lighting failure of the active E-STOP device's lightings, the E-STOP function
is triggered and the voltage to the evaluation device is interrupted (single-channel, par-
tially operated).
CAUTION!
It must not be possible to defeat the E-STOP pushbuttons. Otherwise ma-
terial damage and severe injuries may result, depending on the application.
The E-STOP pushbutton must not be used in place of other safety meas-
ures.
WARNING!
Loss of the safety function by deactivating the E-STOP device
Deactivating the E-STOP device may result in serious injury and death.
The E-STOP function can only be deactivated when the plant/machine is in
an operating mode that does not become dangerous to the operator, or
when the safety function is implemented by other measures.
NOTICE
The E-STOP device must be used only in the inner area and it must be pro-
tected from direct sunlight. Its brightness covers the scope of the workplace
regulations ASR A3.4 for common industrial environment.
NOTICE
The E-STOP device must not be used in an atmosphere with a high degree
of hydrogen sulphide (H2S), e.g. in sewage plants and farms.

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NOTICE
Only one PIT es Set10u may be used per circuit (no cascading).
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this manual,
}Use of the product outside the technical details (see Technical details [ 18]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Safety assessment
Before using a device it is necessary to perform a safety assessment in accordance with
the Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.

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Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the specific
application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
For your safety
The unit meets all the necessary conditions for safe operation. However, please note the
following:
}Check the function of the pushbutton before commissioning for the first time and then at
regular intervals (at least annually).

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Block diagram/terminal configuration
Power
Monitoring
3 2
1
2
4
5
4
Safety circuits
Order no. 400 463
Order no. 400 464
Function description
INFORMATION
In the section below, the connection designations outside of the brackets
refer to the E-STOP device with order no. 400 463; the designations inside
the brackets refer to the E-STOP device with order no. 400 464.
The E-STOP device is active when actuator and bevelled protective collar are lit. If the E-
STOP device is operated, both safety circuits 1-2 (1-4) and 5-4 (5-2) will open. The actuator
is locked. The bevelled protective collar flashes yellow.
The E-STOP function must be reset deliberately by unlocking the actuator (turn to the left or
right).
The E-STOP function is inactive when the connections 1 (1) and 5 (5) are disconnected
from the supply. The lighting goes out, the E-STOP device is without function.
The E-STOP device detects if the red lighting is defective and opens the safety circuit 1-2
(1-4).
Operating states
}Active: The E-STOP device is electrically supplied and it is not operated. The actuator is
illuminated red, the bevelled protective collar is illuminated yellow.
}Inactive: The E-STOP device is not electrically supplied and it is therefore not illumin-
ated.

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}Triggered: The E-STOP device is in active state, the actuator has been pressed and it is
therefore locked. The two safety circuits are opened (fully operated). The actuator is illu-
minated red, the bevelled protective collar flashes yellow.
Installation
CAUTION!
Always install the device with the supply voltage switched off.
}Prepare two fixing holes for M4 screws on the mounting plate.
59
39
72
16.5
6.5
ca. 19.6
M4 (2x)
Housing
base area
}Undo the four cross head screws on the housing faceplate and remove the housing face-
plate.
NOTICE
In an open state, the electronics contained within the housing are no longer
protected against environmental influences. In particular you should avoid
humidity, electrostatic discharge and the ingress of foreign bodies.
}Use M4 screws to attach the housing subplate. Use an appropriate screw adhesive (e.g.
Loctite) to protect the screws from working loose.
}Place the housing faceplate back on the housing subplate and screw them in place.

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Fig.: Installation including mounting bracket
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
NOTICE
Take care not to damage the internal connection cables during installation.
The housing faceplate must be installed in the exact condition in which it
was supplied and must not be twisted. No changes should be made to the
internal wiring. Make sure that no foreign bodies enter the housing during
installation.
NOTICE
Before closing the housing, check that the seal is fitted correctly and ensure
that the housing screws have a torque setting of 1.2 Nm.

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Wiring
Please note:
}Information given in the "Technical details [ 18]" must be followed.
}The power supply must meet the regulations for PELV in accordance with EN 60204-1.
}The maximum cable length depends on the conductor cross section used and the current
requirement of the connected evaluation device. In a maximum current consumption of
100mA, plus the current of the input circuits of the evaluation device, a rated operating
voltage of 24V (tolerance: -20 %/+15 %, that is at least 19.2V) must be available.
}Only one PIT es Set10u may be used per circuit. However, it may be cascaded with con-
ventional electromechanical E-STOP devices that have only N/C contacts. Note that
when operating a conventional E-STOP device which is in the chain before the PIT es
Set10u-5ns (AIDA) basic, the PIT es Set10u-5ns (AIDA) basic is not electrically supplied
and therefore it is not illuminated.
Preparing for operation
NOTICE
Check the function of the emergency stop device before commissioning for
the first time and then at regular intervals (at least annually).
Assignment of the 5-pin M12 male connector
12
3
5
4
PIN Function
Order no. 400 463 Order no. 400 464
1 Safety contact/test pulse channel 1 Safety contact/test pulse channel 1
2 Safety contact channel 1 Safety contact channel 2
3 0 V UB0 V UB
4 Safety contact channel 2 Safety contact channel 1
5 Safety contact/test pulse channel 2 Safety contact/test pulse channel 2

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Requirements and connection to evaluation devices
For use of PIT es Set10u-5ns (AIDA) basic an evaluation device must be connected.
Connect the PIT es Set10u-5ns (AIDA) basic
}either with a Pilz evaluation device
}or with an evaluation device with defined properties (see section Defined properties of
evaluation devices:)
Suitable Pilz evaluation devices are, for example:
}PNOZelog for E-STOP monitoring
– PNOZ e1.1p (Order No. 774 133)
}PNOZ X for safety gate monitoring
– PNOZ X2.8P (Order No. 777 301 and 787 301)
}PNOZsigma for safety gate monitoring
– PNOZ s5 (Order No. 750 105 and 751 105)
}PNOZmulti for E-STOP monitoring
– PNOZ m B0 (Order No. 772 100)
}PSSuniversal
– PSSu E F 4DI (Order No. 312 200)
}Decentralised periphery
– PDP67 F 8DI ION (Order No. 773 600)
Defined properties of evaluation devices:
}Dual-channel with detection of partial operation (only one channel of the input circuit is
open)
}Detection of shorts across contacts and earth fault detection: Detection of shorts across
contacts is possible also via a positive and negative input circuit
}Digital inputs type 2 in accordance with IEC 61131-2
}Offset test pulses (not overlapping) with a maximum duration of the on/off test pulse of
7.5ms
Connect the evaluation device as described in the evaluation device’s operating manual.
Please note:
}Protective separation of the outputs to voltages over 60 V
}The power supply that feeds the evaluation device must meet the regulations for PELV in
accordance with EN 60204-1.
}The evaluation device must meet the requirements in the Technical details [ 18]. The
specified values must not be exceeded.
}The LED safety printed circuit board built into the unit contains two permanently installed
blow-out fuses. If the fuses are tripped by overcurrent or overvoltage, the LED safety prin-
ted circuit board must be exchanged (see Order reference [ 20]).
Ensure the wiring and EMC requirements of IEC 60204-1 are met.
To connect the evaluation device to the E-STOP device, use a 5-pin unshielded cable with
an A-coded M12 female connector (see Order reference [ 20] "Open-ended connection
cable").

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To connect a decentralised module (e.g. PDP67 F 8DI ION from Pilz), use a 5-pin unshiel-
ded cable with an A-coded M12 male connector (for connection to the decentralised mod-
ule) and an A-coded M12 female connector (for connection to the E-STOP device) (see Or-
der reference [ 20] "Connection cable for connection to decentralised modules").
Examples for connection to Pilz evaluation devices
Evaluation device Internal supply voltage External supply voltage (24 V)
PNOZ s5
PIT es Set10u-5ns
basic (400 463)
S11
A2
S21
2
1
3
4
5
PNOZ s5
S22
S12
PNOZ m B0
T0M20
A2
2
1
3
4
5
PNOZ m B0
T1M21
IM0
IM1
PIT es Set10u-5ns
basic (400 463)
A2
2
1
3
4
5
PNOZ m B0
IM0
IM1
L+
PIT es Set10u-5ns
basic (400 463)
PDP67 F 8DI ION
2
1
3
4
5
PDP67 F 8DI ION
2
1
3
4
5
PIT es Set10u-5ns
basic (400 463)
NOTICE
Check wiring
Particularly if you are using an open-ended cable, check the function of the
E-STOP pushbutton before commissioning the plant/machine by interrupt-
ing the GND connection of PIN 3. The evaluation device must then switch
off. When an evaluation device does not switch off, there is a wiring error.

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Faults/interference
}Failure of the LEDs at the E-STOP pushbutton
When more than 1 red LED is defective, one of both safety contacts of the E-STOP
device will open.
Remedy: Replace the device.
}Input voltage at channel 1 and channel 2 too low
When the input voltage is too low, one of the two safety channels of the E-STOP device
will open.
}Interruption GND
When the connection to GND is interrupted, one of the two safety contacts of the E-STOP
device will open.
}The operating statuses of the lighting are:
– Permanent red illumination of the actuator
– Permanent yellow illumination of the bevelled protective collar
– Flashing yellow illumination of the bevelled protective collar after operating the E-
STOP device
With all other statuses the wiring must be checked and the E-STOP device must be ex-
changed, if necessary.
Care and maintenance
During operation, the light sources lose brightness. The device is equipped with sufficient
brightness for a service life of 20 years. Check at regular intervals whether the lighting of
the E-STOP pushbutton is still clearly visible, however at least once per year as part of the
function test. Dust, soot and other deposits have an influence on brightness. If necessary,
the E-STOP pushbutton must be cleaned or the device must be exchanged.

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Dimensions in mm
72
19.8
61.5
103.2
}Mounting bracket (order no. 400 220)
72
35
82.3
4
14.5
0
22
15
30
28
8
0
36
58
65.5

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Technical details
General 400463 400464
Lamp
Kind LED LED
Colour Yellow, red Yellow, red
Electrical data 400463 400464
Rated operating voltage 24 V DC 24 V DC
Voltage tolerance -20% / +15% -20% / +15%
Power consumption 2,1 W 2,1 W
Conditional short circuit current 100 A 100 A
Protection class III III
E-STOP 400463 400464
E-STOP release type Turn release Turn release
Minimum operating current 5 mA 5 mA
Voltage drop (Ud) 0,5 V 0,5 V
Residual current (Ir) 3 µA 3 µA
Utilisation category
In accordance with the standard EN 60947-5-1 EN 60947-5-1
DC13 at 24 V 24 V
Current 0,3 A 0,3 A
Conventional thermal current 0,3 A 0,3 A
Contact fuse protection, blow-out
fuse quick ≤ 1 A ≤ 1 A
Contact material AgNi AgNi
Mechanical life 6050 cycles 6050 cycles
Bounce time 10 ms 10 ms
Environmental data 400463 400464
Ambient temperature
Temperature range -25 - 55 °C -25 - 55 °C
Storage temperature
Temperature range -25 - 75 °C -25 - 75 °C
Vibration
In accordance with the standard EN 60947-5-5 EN 60947-5-5
Frequency 10 - 500 Hz 10 - 500 Hz
Amplitude max. 0,35 mm max. 0,35 mm
Acceleration max. 50 m/s² max. 50 m/s²
Airgap creepage
In accordance with the standard EN 60947-5-1 EN 60947-5-1
Overvoltage category II II
Pollution degree 2 2
Rated insulation voltage 50 V 50 V
Rated impulse withstand voltage 0,5 kV 0,5 kV

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Environmental data 400463 400464
Protection type
Housing IP65 IP65
Front IP65 IP65
Mechanical data 400463 400464
Mounting position Any Any
Connection type M12 M12
Dimensions
Height 103,2 mm 103,2 mm
Width 72 mm 72 mm
Depth 91,8 mm 91,8 mm
Weight 207 g 207 g
Where standards are undated, the 2017-08 latest editions shall apply.
Safety characteristic data
NOTICE
You must comply with the safety characteristic data in order to achieve the
required safety level for your plant/machine.
Operating mode EN ISO 13849-1:
2015
EN ISO 13849-1:
2015
EN ISO 13849-1:
2015
PFHD [1/h]
EN ISO 13849-1:
2015
TM [year]
Perceptibility of red illumina-
tion in defined ambient condi-
tions PL d Cat. 2 3,00E-07 20
Operating mode EN ISO 13849-1: 2015
B10d
N/C contacts 100.000
All the units used within a safety function must be considered when calculating the safety
characteristic data.
Please note that the Performance Level in accordance with EN13849-1 can be reduced
because of reduced fault detection when several E-STOP devices are cascaded.
NOTICE
Only one PIT es Set10u may be used per circuit (no cascading).

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INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.
Supplementary data
Permitted operating height
The values stated in the technical details apply to the use of the device in operating heights
up to max. 2000 m above sea level. When used in greater heights, constraints have to be
taken into account:
}Permitted maximum operating height 5000 m
}From an operating height of 2000 m the max. permitted ambient temperature is reduced
by 0.5 °C/100 m
Operating height Permitted ambient temperature
3000 m 50 °C
4000 m 45 °C
5000 m 40 °C
Order reference
Product
Sets
Product type Features Order no.
PIT es Set10u-5ns
basic
Set consisting of E-STOP pushbutton active/inactive with flash func-
tion, without logo and without E-STOP symbol, with contact block and
with LED safety printed circuit board in basic surface mount housing
with 5-pin M12 plug connection, 2 N/C (push-in technology connec-
tion)
400 463
PIT es Set10u-5ns
AIDA basic
Set consisting of E-STOP pushbutton active/inactive with flash func-
tion, without logo and without E-STOP symbol, with contact block and
with LED safety printed circuit board in basic surface mount housing
with 5-pin M12 plug connection - AIDA PIN assignment; 2 N/C (push-
in technology connection)
400 464
Emergency stop pushbutton
Product type Features Order no.
PIT es10u E-STOP pushbutton can be activated/deactivated without logo and
without E-STOP symbol
400 540