Pilz PNOZmulti PNOZ mmc3p User manual

PNOZmmc3p
OperatingManual1002423EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmmc3p
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Section1 Introduction 4
1.1 Validityofdocumentation 4
1.2 Retainingthedocumentation 4
1.3 Definitionofsymbols 4
Section2 Overview 6
2.1 Scopeofsupply 6
2.2 Unitfeatures 6
2.3 Frontview 7
Section3 Safety 8
3.1 Intendeduse 8
3.2 Systemrequirements 8
3.3 Safetyregulations 8
3.3.1 Useofqualifiedpersonnel 8
3.3.2 Warrantyandliability 9
3.3.3 Disposal 9
3.3.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Operation 10
4.2 Inputandoutputdata 10
4.3 Assigningtheinputs/outputsinthePNOZmultiConfiguratortothe
PROFIBUSDPinputs/outputs
11
4.4 Blockdiagram 11
Section5 Installation 12
5.1 Generalinstallationguidelines 12
5.2 Connectthebaseunitandexpansionmodules 12
5.3 Dimensions 13
Section6 Commissioning 14
6.1 Generalwiringguidelines 14
6.2 Connectingthesupplyvoltage 14
6.3 PROFIBUSDPinterface 14
6.4 Settingthestationaddress 14
6.5 DownloadmodifiedprojecttothecontrolsystemPNOZmulti 15
6.6 Connectionexample 16
Section7 Operation 17
7.1 Messages 17
Section8 Technicaldetails 19
Section9 Orderreference 21
9.1 Module 21
9.2 Accessories 21

Introduction
OperatingManualPNOZmmc3p
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1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmmc3p.Itisvaliduntilnewdocumenta
tionispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
OperatingManualPNOZmmc3p
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INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
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2 Overview
2.1 Scopeofsupply
2.2 Unitfeatures
UsingtheproductPNOZmmc3p:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmultiMini
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionforPROFIBUSDP
}Stationaddressesfrom0...99,selectedviarotaryswitch
}StatusindicatorsforcommunicationwithPROFIBUSDPandforerrors
}24virtualinputsandoutputsonthecontrolsystemPNOZmulticanbedefinedinthe
PNOZmultiConfiguratorforcommunicationwiththefieldbusPROFIBUSDP.Thenum
berofinputsandoutputscanbeextendedto128.Pleasenotethatwhentheextended
inputsandoutputs24127areusedtheyhavedifferentproperties(seedocumenten
titled"CommunicationInterfaces").
}Max.1PNOZmmc3pcanbeconnectedtothebaseunit
}Pluginconnectionterminals:
eitherspringloadedterminalorscrewterminalavailableasanaccessory(seeorder
reference)
}FordetailsofthePNOZmultiMinibaseunitsthatcanbeconnected,pleaserefertothe
document"PNOZmultiSystemExpansion".

Overview
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2.3 Frontview
Legend:
}0V,24V:
Supplyconnections
}X1:PROFIBUSDPinterface(female9pinDSubconnector)
}:Functionalearth
}LED:
– Power
– Online
– Offline
– Fault

Safety
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3 Safety
3.1 Intendeduse
TheexpansionmodulePNOZmmc3pisusedforcommunicationbetweentheconfigurable
controlsystemPNOZmultiandPROFIBUSDP.
PROFIBUSDPisdesignedforfastdataexchangeatfieldlevel.Theexpansionmodule
PNOZmmc3pisapassivesubscriber(Slave)ofPROFIBUSDP(DPV0).Thebasicfunc
tionsofcommunicationwithPROFIBUSDPconformtoEN50170.Thecentralcontroller
(Master)readsinputinformationfromtheslavesandwritesoutputinformationtotheslaves
aspartofeachcycle.Aswellasthecyclicaltransferofusabledata,PROFIBUSDPcan
alsobeusedfordiagnosticsandcommissioningfunctions.Datatrafficismonitoredonthe
Master/Slaveside.
TheexpansionmodulemayonlybeconnectedtoabaseunitPNOZmultiMinifromthecon
figurablecontrolsystemPNOZmulti(pleasePNOZmultiMini
refertothedocument"PNOZmultiSystemExpansion"fordetailsofthebaseunitsthatcan
beconnected).
TheconfigurablecontrolsystemPNOZmultiisusedforthesafetyrelatedinterruptionof
safetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde
signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron
ment,asthiscanleadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe
tails”)
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.
3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.

Safety
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Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen
surethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe
advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand
inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand
understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe
PNOZmultiConfiguratorCD.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
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4 Functiondescription
4.1 Operation
ThevirtualinputsandoutputsthataretobetransferredviaPROFIBUSareselectedand
configuredinthePNOZmultiConfigurator.ThebaseunitandtheexpansionmodulePNOZ
mmc3pareconnectedviaajumper.
Thestationaddressissetviarotaryswitches.Afterthesupplyvoltageisswitchedonorthe
PNOZmulticontrolsystemisreset,theexpansionmodulePNOZmmc3pisconfiguredand
startedautomatically.
LEDsindicatethestatusoftheexpansionmoduleonPROFIBUS.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
INFORMATION
TheGSDfileisavailableontheInternetatwww.pilz.de.
4.2 Inputandoutputdata
Thedataisstructuredasfollows:
}Inputrange
TheinputsaredefinedinthemasterandtransferredtothePNOZmulti.Eachinputhas
anumber,e.g.inputbit4ofbyte1hasthenumberi12.
}Outputrange
TheoutputsaredefinedinthePNOZmultiConfigurator.Eachoutputthatisusedis
givenanumberthere,e.g.o0,o5...Thestatusofoutputo0isstoredinbit0ofbyte0;
thestatusofoutputo5isstoredinbit5ofbyte0etc.
}Outputrangeonly:Byte3
Bits0…4:StatusofLEDsonthePNOZmulti
– Bit0:OFAULT
– Bit1:IFAULT
– Bit2:FAULT
– Bit3:DIAG
– Bit4:RUN
Bit5:Dataisbeingexchanged.
Detailedinformationondataexchange(tables,segments)isavailableinthedocument
"CommunicationInterfaces"inthesectionentitled"Fieldbusmodules".

Functiondescription
OperatingManualPNOZmmc3p
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4.3 Assigningtheinputs/outputsinthePNOZmultiConfigurator
tothePROFIBUSDPinputs/outputs
VirtualinputsonPNOZmultiConfigurator I0...I7 I8...I15 I16...I23
InputdataPROFIBUSDP Byte0:Bit0…7 Byte1:Bit0…7 Byte2:Bit0…7
VirtualoutputsonPNOZmultiConfigurator O0...O7 O8...O15 O16...O23
OutputdataPROFIBUSDP Byte0:Bit0…7 Byte1:Bit0…7 Byte2:Bit0…7
Thenumberofvirtualinputsandoutputscanbeextendedto128(seedocument"Commu
nicationInterfaces"inthesectionentitled"Fieldbusmodules")
4.4 Blockdiagram
Base unit
PROFIBUS DP
24 V 0 V
24 V 0 V

Installation
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5 Installation
5.1 Generalinstallationguidelines
}TheunitshouldbeinstalledinacontrolcabinetwithaprotectiontypeofatleastIP54.
}Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards
anddownwards.Othermountingpositionscoulddestroythesafetysystem.
}Usethenotchontherearoftheunittoattachittoamountingrail.
}Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing
element(e.g.retainingbracketorendangle).
}Pushtheunitupwardsordownwardsbeforeliftingitfromthemountingrail.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
CAUTION!
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.2 Connectthebaseunitandexpansionmodules
Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions
forthebaseunits.
}Connecttheblack/yellowterminatortotheexpansionmodule.
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.

Installation
OperatingManualPNOZmmc3p
1002423EN02 13
5.3 Dimensions
115,0 (4,53“)

Commissioning
OperatingManualPNOZmmc3p
1002423EN02 14
6 Commissioning
6.1 Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.
Pleasenote:
}Informationgiveninthe"Technicaldetails"mustbefollowed.
}Usecopperwirethatcanwithstand75°C.
}Externalmeasuresmustbeusedtoconnectthe terminaltothefunctionearth(e.g.
mountingrail).
}Alwaysconnectthemountingrailtotheprotectiveearthviaanearthingterminal.This
willbeusedtodissipatehazardousvoltagesinthecaseofafault.
}Thepowersupplymustmeettheregulationsforextralowvoltageswithprotectivesep
aration.
6.2 Connectingthesupplyvoltage
Connectthesupplyvoltagetothefieldbusmodule:
}Terminal24V:+24VDC
}Terminal0V:0V
6.3 PROFIBUSDPinterface
Itispossibletodefinewhichoutputsonthecontrolsystemwillcommunicatewith
PROFIBUSDP.TheconnectiontoPROFIBUSDPismadeviaafemale9pinDSubcon
nectorinaccordancewiththeguidelinesofthePROFIBUSUserGroup(PNO).
1
5
9
6
1: n.c.
2: n.c.
3: B (RxD/TxD-P)
4: CNTR-P
5: DGND
6: VP
7: n.c.
8: A (RxD/TxD-N)
9: n.c.
n.c.=notconnected
PleasenotethefollowingwhenconnectingtoPROFIBUSDP:
}Onlyusemetalplugsormetallisedplasticplugs
}Twistedpair,screenedcablemustbeusedtoconnecttheinterfaces
6.4 Settingthestationaddress
ThestationaddressoftheexpansionmodulePNOZmmc3pissetbetween0...99
(decimal)viatworotaryswitchesx1andx10.

Commissioning
OperatingManualPNOZmmc3p
1002423EN02 15
1
2
3
4
9
8
7
6
0
5
x10
}Ontheupperrotaryswitchx10,useasmallscrewdrivertosetthetensdigitforthead
dress(“3”intheexample).
1
2
3
4
9
8
7
6
0
5
x1
}Onthelowerrotaryswitchx1,settheonesdigitfortheaddress(“6”intheexample).
Stationaddress36issetinthediagramsasanexample.
6.5 DownloadmodifiedprojecttothecontrolsystemPNOZmulti
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.

Commissioning
OperatingManualPNOZmmc3p
1002423EN02 16
6.6 Connectionexample
PROFIBUS-DP
Master
PROFIBUS-DP
Slave 1
PROFIBUS-DP
Slave 2
PROFIBUS-DP
Slave 3
PROFIBUS-DP
Slave n
PNOZ mmc3p PROFIBUS

Operation
OperatingManualPNOZmmc3p
1002423EN02 17
7 Operation
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs"POWER","DIAG","FAULT","IFAULT"and"OFAULT"lightuponthebaseunit.
TheexpansionmodulePNOZmmc3pisconfiguredandstartedautomatically.The
"ONLINE"and"OFFLINE"LEDsindicatethestatusofthePNOZmmc3ponPROFIBUS
DP.
IftheexpansionmodulePNOZmmc3pdoesnotreceiveaconfigurationfromthebaseunit
foraperiodof30s,theexpansionmodulePNOZmmc3pconnectstoPROFIBUSDPand
"ONLINE"statusisdisplayedonPROFIBUSDP.Theerrormessage"ExternalError"is
senttotheMaster.
7.1 Messages
Legend:
LEDon
LEDflashes
LEDoff
LED Meaning
POWER Supplyvoltageispresent.
Supplyvoltageisnotpresent
ONLINE PNOZmmc3pOnline,dataexchangeispossible
Masterhassentthetelegram"GlobalControlClear".Virtualinputbitsi0...i23
aresetto"0";expandedinputbitsi24...i127arefrozen.
PNOZmmc3pNotonline
OFFLINE PNOZmmc3pOffline,dataexchangeisnotpossible
PNOZmmc3pNotoffline

Operation
OperatingManualPNOZmmc3p
1002423EN02 18
LED Meaning
FAULT ApplicationWatchdogTimeout
1Hz Configurationerror,lengthofinputand/oroutputdataduringinitialisationofthe
PNOZmmc3pdoesnotmatchtheconfiguration
Remedy:
EnsurethattherightGSDfilehasbeenused.
2Hz Configurationerror,length/contentsofconfigurationdataduringinitialisationof
thePNOZmmc3pdoesnotmatchtheconfiguration
Remedy:
EnsurethattherightGSDfilehasbeenused.
4Hz ErrorwheninitialisingPROFIBUSDP
Nofault

Technicaldetails
OperatingManualPNOZmmc3p
1002423EN02 19
8 Technicaldetails
General 772032
Approvals CCC,CE,EAC(Eurasian),cULusListed
Electricaldata 772032
Supplyvoltage
for Modulesupply
Voltage 24V
Kind DC
Voltagetolerance 20%/+25%
Outputofexternalpowersupply(DC) 1,5W
Statusindicator LED
Fieldbusinterface 772032
Fieldbusinterface PROFIBUSDP
Unittype SlaveDPV0
Stationaddress 099d
Transmissionrate 9,6kBit/s12MBit/s
Connection 9pinfemaleDSubconnector
Galvanicisolation Yes
Times 772032
Supplyinterruptionbeforedeenergisation 20ms
Environmentaldata 772032
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Forcedconvectionincontrolcabinetoff 55°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Humidity 93%r.h.at40°C
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m

Technicaldetails
OperatingManualPNOZmmc3p
1002423EN02 20
Environmentaldata 772032
Airgapcreepage
Inaccordancewiththestandard EN611312
Overvoltagecategory II
Pollutiondegree 2
Ratedinsulationvoltage 30V
Protectiontype
Inaccordancewiththestandard EN60529
Mountingarea(e.g.controlcabinet) IP54
Housing IP20
Terminals IP20
Potentialisolation 772032
Potentialisolationbetween Fieldbusandmodulevoltage
Typeofpotentialisolation Functionalinsulation
Ratedsurgevoltage 500V
Mechanicaldata 772032
Mountingposition Horizontalontophatrail
DINrail
Tophatrail 35x7,5EN50022
Recesswidth 27mm
Material
Bottom PC
Front PC
Top PC
Conductorcrosssectionwithscrewterminals
1coreflexible 0,252,50mm²,2412AWG
2corewiththesamecrosssection,flexiblewith
crimpconnectors,noplasticsleeve 0,201,50mm²,2416AWG
2corewiththesamecrosssection,flexiblewithout
crimpconnectorsorwithTWINcrimpconnectors 0,201,50mm²,2416AWG
Torquesettingwithscrewterminals 0,50Nm
Connectiontype Springloadedterminal,screwterminal
Conductorcrosssectionwithspringloadedterminals:
Flexiblewith/withoutcrimpconnector 0,202,50mm²,2412AWG
Springloadedterminals:Terminalpointsperconnec
tion 2
Strippinglength 9mm
Dimensions
Height 100,0mm
Width 22,5mm
Depth 115,0mm
Weight 95g
Thestandardscurrenton201109apply.