Pilz PNOZ m ES ETH User manual

PNOZ m ES ETH
Operating Manual-1002700-EN-06
}Configurable, safe small controllers PNOZmulti 2

Preface
This document is the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
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1 Introduction ............................................................................................................................ 4
1.1 Validity of documentation.......................................................................................................... 4
1.2 Using the documentation .......................................................................................................... 4
1.3 Definition of symbols................................................................................................................. 4
2 Overview ................................................................................................................................. 6
2.1 Scope of supply ........................................................................................................................ 6
2.2 Unit features ............................................................................................................................. 6
2.3 Front view ................................................................................................................................. 7
3 Safety ...................................................................................................................................... 8
3.1 Intended use ............................................................................................................................. 8
3.2 System requirements................................................................................................................ 8
3.3 Safety regulations ..................................................................................................................... 9
3.3.1 Use of qualified personnel ........................................................................................................ 9
3.3.2 Warranty and liability ................................................................................................................ 9
3.3.3 Disposal .................................................................................................................................... 9
3.3.4 For your safety.......................................................................................................................... 9
4 Function description ............................................................................................................. 10
4.1 Unit properties .......................................................................................................................... 10
4.2 Block diagram ........................................................................................................................... 10
5 Installation .............................................................................................................................. 11
5.1 General installation guidelines.................................................................................................. 11
5.2 Dimensions in mm .................................................................................................................... 11
5.3 Connect the base unit and expansion modules........................................................................ 12
6 Commissioning ...................................................................................................................... 13
6.1 General wiring guidelines ......................................................................................................... 13
6.2 Preparing for operation ............................................................................................................. 13
6.3 Download modified project to the PNOZmulti system .............................................................. 13
6.4 Ethernet interfaces.................................................................................................................... 14
6.4.1 RJ45 interfaces ("Ethernet") ..................................................................................................... 14
6.4.2 Requirements of the connection cable and connector.............................................................. 14
6.4.3 Interface configuration .............................................................................................................. 14
6.4.4 RJ45 connection cable ............................................................................................................. 15
6.4.5 Process data exchange ............................................................................................................ 16
7 Operation ................................................................................................................................ 17
7.1 Messages ................................................................................................................................. 17
7.2 Reset Ethernet connection settings .......................................................................................... 17
8 Tecnical details ...................................................................................................................... 18
9 Order reference ...................................................................................................................... 20
9.1 Product ..................................................................................................................................... 20
9.2 Accessories .............................................................................................................................. 20

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the product PNOZ m ES ETH. It is valid until new document-
ation is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.2 Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
1.3 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Scope of supply
}Expansion module PNOZ m ES ETH
}Jumper
2.2 Unit features
Application of the product PNOZ m ES ETH:
Communication module for connection to a base unit from the configurable control system
PNOZmulti 2.
The product has the following features:
}Can be configured in the PNOZmulti Configurator
}2 Ethernet interfaces
}Status indicators for supply voltage, communication and errors
}Max. 1 communication module can be connected to the left of the base unit PNOZmulti 2
}Please refer to the document "PNOZmulti System Expansion" for the PNOZmulti base
units that can be connected.

Overview
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2.3 Front view
Legend:
}X1, X2:
Ethernet interfaces
}LEDs:
– Power
– DHCP
– L/A 1 (Link/‘Act 1)
– L/A 2 (Link/Act 2)

Safety
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3 Safety
3.1 Intended use
The expansion modulePNOZ m ES ETH is used for communication of the configurable con-
trol system PNOZmulti 2 via Ethernet.
The expansion module may only be connected to a base unit from the configurable system
PNOZmulti 2 (please refer to the document "PNOZmulti System Expansion" for details of
the base units that can be connected).
The configurable system PNOZmulti 2 is used for the safety-related interruption of safety
circuits and is designed for use in:
}Emergency stop equipment
}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1
The expansion module may not be used for safety-related functions.
}The product PNOZ m ES ETH meets the requirements of the standards EN 81-20, EN
81-22 and EN 81-50, harmonised under the Lifts Directive 2014/33/EU, and the require-
ments of the standard EN 115-1, harmonised under the Machinery Directive 2006/42/EC.
}The programmable safety system should be installed in a protected environment that
meets at least the requirements of pollution degree 2.
Example: Protected inside space or control cabinet with protection type IP54 and corres-
ponding air conditioning.
The following is deemed improper use in particular
}Any component, technical or electrical modification to the product,
}Use of the product outside the areas described in this manual,
}Use of the product outside the technical details (see Technical details [ 18]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
3.2 System requirements
Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"
section for details of which versions of the base unit and PNOZmulti Configurator can be
used for this product.

Safety
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3.3 Safety regulations
3.3.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.
A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in this description under "Safety",
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
3.3.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.3.3 Disposal
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).
3.3.4 For your safety
The unit meets all the necessary conditions for safe operation. However, you should always
ensure that the following safety requirements are met:
}This operating manual only describes the basic functions of the unit. The expanded func-
tions are described in the PNOZmulti Configurator's online help. Only use these functions
once you have read and understood the documentations.
}Do not open the housing or make any unauthorised modifications.
}Please make sure you shut down the supply voltage when performing maintenance work
(e.g. exchanging contactors).

Function description
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4 Function description
4.1 Unit properties
The product PNOZ m ES ETH has two Ethernet interfaces to
}Download the project
}Read the diagnostic data
}Set virtual inputs for standard functions
}Read virtual outputs for standard functions
via Ethernet (TCP/IP, Modbus/TCP).
Information on diagnostics via the Ethernet interfaces can be found in the document entitled
" PNOZmulti 2 communication interfaces".
The connection to Ethernet is made via the two 8-pin RJ45 sockets.
The Ethernet interface is configured in the PNOZmulti Configurator and is described in the
online help for the PNOZmulti Configurator.
4.2 Block diagram
Base unit
Ethernet

Installation
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5 Installation
5.1 General installation guidelines
}The unit should be installed in a control cabinet with a protection type of at least IP54.
}Fit the safety system to a horizontal mounting rail. The venting slots must face upward
and downward. Other mounting positions could damage the safety system.
}Use the locking elements on the rear of the unit to attach it to a mounting rail.
}In environments exposed to heavy vibration, the unit should be secured using a fixing ele-
ment (e.g. retaining bracket or end angle).
}Open the locking slide before lifting the unit from the mounting rail.
}To comply with EMC requirements, the mounting rail must have a low impedance con-
nection to the control cabinet housing.
}The ambient temperature of the PNOZmulti units in the control cabinet must not exceed
the figure stated in the technical details. Air conditioning may otherwise be required.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.2 Dimensions in mm
101,4 (4,11“)
115,0 (4,53“)
22,5
(0,88“)

Installation
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5.3 Connect the base unit and expansion modules
Connect the base unit and the expansion module as described in the operating instructions
for the base units.
}Connect the black/yellow terminator to the expansion module.
}Install the expansion module in the position in which it is configured in the PNOZmulti
Configurator.
The position of the expansion modules is defined in the PNOZmulti Configurator. The ex-
pansion modules are connected to the left or right of the base unit, depending on the type.
Please refer to the document "PNOZmulti System Expansion" for details of the number of
modules that can be connected to the base unit and the module types.

Commissioning
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6 Commissioning
6.1 General wiring guidelines
The wiring is defined in the circuit diagram of the PNOZmulti Configurator.
Please note:
}Information given in the Technical details [ 18] must be followed.
}The position of the expansion module is specified in the Hardware configuration of the
PNOZmulti Configurator.
}Use copper wiring with a temperature stability of 75 °C.
6.2 Preparing for operation
Detection and activation of the Ethernet interface, depending on the USB interface on the
base unit:
}USB interface on the base unit not connected
If the USB interface on the base unit is not connected, the Ethernet interface will be de-
tected and activated by the base unit as soon as the communication module has been
connected to the base unit.
}USB interface on the base unit connected
If the USB interface on the base unit is already connected, the "Ethernet" interface will
first need to be selected on the base unit display to enable the Ethernet interface on the
base unit to be detected and activated (see operating manual for the base unit for details
of the setting).
6.3 Download modified project to the PNOZmulti system
As soon as an additional expansion module has been connected to the system, the project
must be amended in the PNOZmulti Configurator and downloaded back into the base unit.
Proceed as described in the operating manual for the base unit.
NOTICE
For the commissioning and after every user program change, you must
check whether the safety devices are functioning correctly.

Commissioning
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6.4 Ethernet interfaces
6.4.1 RJ45 interfaces ("Ethernet")
Two free switch ports are provided as Ethernet interfaces via an internal autosensing
switch. The autosensing switch automatically detects whether data transfer is occurring at
10 Mbit/s or 100 Mbit/s.
INFORMATION
The connected subscribers must support the autosensing/autonegotiation
function. If not, the communication partner must be set permanently to "10
Mbit/s, half duplex".
The switch's automatic crossover function means there is no need to distinguish on the
connection cable between patch cable (uncrossed data line connection) and crossover
cable (crossover data line connection). The switch automatically creates the correct data
line connection internally. Patch cable can therefore be used as the connection cable for
end devices as well as cascading.
Both Ethernet interfaces use RJ45 technology.
6.4.2 Requirements of the connection cable and connector
The following minimum requirements must be met:
}Ethernet standards (min. Category 5) 10BaseT or 100BaseTX
}Double-shielded twisted pair cable for industrial Ethernet use
}Shielded RJ45 connectors (industrial connectors)
6.4.3 Interface configuration
RJ45 socket
8-pin
PIN Standard Crossover
8 1
1 TD+ (Transmit+) RD+ (Receive+)
2 TD- (Transmit-) RD- (Receive-)
3 RD+ (Receive+) TD+ (Transmit+)
4 n.c. n.c.
5 n.c. n.c.
6 RD- (Receive-) TD- (Transmit-)
7 n.c. n.c.
8 n.c. n.c.

Commissioning
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6.4.4 RJ45 connection cable
RJ45 connector
8-pin
8
1
10BaseT cable or 100BaseTX cable
max. 100 m
NOTICE
With the plug-in connection please note that the data cable and connector
have a limited mechanical load capacity. Appropriate design measures
should be used to ensure that the plug-in connection is insensitive to in-
creased mechanical stress (e.g. through shock, vibration). Such measures
include fixed routing with strain relief, for example.

Commissioning
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6.4.5 Process data exchange
The RJ45 interfaces on the internal autosensing switch enable process data to be ex-
changed with other Ethernet subscribers within a network.
The product PNOZ m ES ETH can also be connected to Ethernet via a hub (hub or switch).
Base unit PNOZmulti2 +
communications module
with Ethernet interface
Ethernet subscriber Ethernet subscriber
Base unit PNOZmulti2 +
communications module
with Ethernet interface
PC with PNOZmulti
Configurator

Operation
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7 Operation
When the supply voltage is switched on, the PNOZmulti copies the configuration from the
chip card.
The safety system PNOZmulti is ready for operation when the "POWER" and "RUN" LEDs
on the base unit and the "POWER" LED on the PNOZ m ES ETH are lit continuously.
7.1 Messages
Legend
LED on
LED flashes
LED off
LED LED status Meaning
Power No supply voltage
Green Supply voltage is present
L/A 1 ( Link / Act 1 ) No network connection at X1 / No data traffic at X1
Green Network connection present at X1 / Data traffic present
at X1
L/A 2 ( Link / Act 2 ) No network connection at X2 / No data traffic at X2
Green Network connection present at X2 / Data traffic present
at X2
Fault Red Internal fault
Red No connection to base unit
DHCP Yellow The unit could not be assigned an IP address by the
DHCP Server.
Yellow The unit is waiting for the DHCP Server to assign an IP
address
7.2 Reset Ethernet connection settings
The Ethernetconnection settings of the base unit can be configured in the PNOZmulti Con-
figurator.
You can reset the base unit's Ethernet connection settings to the default settings.
Proceed as follows:
}Switch off the supply voltage
}Remove the chip card
}Restart the base unit without the chip card inserted.
The Ethernet connection settings are now reset to the default settings.

Tecnical details
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8 Tecnical details
General
Certifications CE, EAC (Eurasian), cULus Listed
Application range Standard
Module's device code 1202h
Electrical data
Supply voltage
for Module supply
internal Via base unit
Voltage 3,3 V
Kind DC
Voltage tolerance -2 %/+2 %
Current consumption 295 mA
Power consumption 1 W
Status indicator LED
Ethernet interface
Number 2
IP address (automatically off) 169.254.60.1
Connection type RJ45
Transmission rate 10 MBit/s, 100 MBit/s
Fieldbus interface
Fieldbus interface Modbus/TCP
Device type Slave
Connection RJ45
Galvanic isolation yes
Environmental data
Ambient temperature
In accordance with the standard EN 60068-2-14
Temperature range 0 - 60 °C
Forced convection in control cabinet off 55 °C
Storage temperature
In accordance with the standard EN 60068-2-1/-2
Temperature range -25 - 70 °C
Climatic suitability
In accordance with the standard EN 60068-2-30, EN 60068-2-78
Condensation during operation Not permitted
Max. operating height above sea level 2000 m
EMC EN 61131-2
Vibration
In accordance with the standard EN 60068-2-6
Frequency 10 - 150 Hz
Acceleration 1g

Tecnical details
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Environmental data
Shock stress
In accordance with the standard EN 60068-2-27
Acceleration 15g
Duration 11 ms
Airgap creepage
In accordance with the standard EN 61131-2
Overvoltage category II
Pollution degree 2
Protection type
In accordance with the standard EN 60529
Housing IP20
Terminals IP20
Mounting area (e.g. control cabinet) IP54
Potential isolation
Potential isolation between Fieldbus and module voltage
Type of potential isolation Functional insulation
Rated insulation voltage 30 V
Rated surge voltage 500 V
Mechanical data
Mounting position horizontally on mounting rail
DIN rail
Top hat rail 35 x 7,5 EN 50022
Recess width 27 mm
Max. cable length
Max. cable length per input 0,1 km
Material
Bottom PC
Front PC
Top PC
Dimensions
Height 101,4 mm
Width 22,5 mm
Depth 111 mm
Weight 80 g
Where standards are undated, the 2012-04 latest editions shall apply.

Order reference
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9 Order reference
9.1 Product
Product type Features Order no.
PNOZ m ES ETH Expansion module 772 130
9.2 Accessories
Terminator, jumper
Product type Features Order no.
PNOZ mm0.xp connector left Jumper yellow/black to connect the modules, 10
piece
779 260
RJ45 Connector 8-pin RJ45 male connector, straight, Cat 6a 380 401