Pilz PNOZ mmc4p User manual

PNOZmmc4p
OperatingManual1002424EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmmc4p
1002424EN02 3
Section1 Introduction 4
1.1 Validityofdocumentation 4
1.2 Retainingthedocumentation 4
1.3 Definitionofsymbols 4
Section2 Overview 6
2.1 Scopeofsupply 6
2.2 Unitfeatures 6
2.3 Frontview 7
Section3 Safety 8
3.1 Intendeduse 8
3.2 Systemrequirements 8
3.3 Safetyregulations 8
3.3.1 Useofqualifiedpersonnel 8
3.3.2 Warrantyandliability 9
3.3.3 Disposal 9
3.3.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Operation 10
4.2 Inputandoutputdata 10
4.3 Assigningtheinputs/outputsinthePNOZmultiConfiguratortothe
DeviceNetinputs/outputs
10
4.4 Blockdiagram 11
Section5 Installation 12
5.1 Generalinstallationguidelines 12
5.2 Connectthebaseunitandexpansionmodules 12
5.3 Dimensions 13
Section6 Commissioning 14
6.1 Generalwiringguidelines 14
6.2 Connectingthesupplyvoltage 14
6.3 DeviceNetinterface 14
6.4 Settingthetransmissionrate 14
6.5 Settingthestationaddress 15
6.6 DownloadmodifiedprojecttothePNOZmultisafetysystem 15
6.7 Connectionexample 16
Section7 Operation 17
7.1 Messages 17
Section8 Technicaldetails 18
Section9 Orderreference 20
9.1 Module 20
9.2 Accessories 20

Introduction
OperatingManualPNOZmmc4p
1002424EN02 4
1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmmc4p.Itisvaliduntilnewdocumenta
tionispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
OperatingManualPNOZmmc4p
1002424EN02 5
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
OperatingManualPNOZmmc4p
1002424EN02 6
2 Overview
2.1 Scopeofsupply
2.2 Unitfeatures
UsingtheproductPNOZmmc4p:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmultiMini.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionforDeviceNet
}Stationaddressesfrom0...63canbeselectedviaDIPswitches
}StatusindicatorsforcommunicationwithDeviceNetandforerrors
}24virtualinputsandoutputsonthecontrolsystemPNOZmulticanbedefinedinthe
PNOZmultiConfiguratorforcommunicationwiththefieldbusDeviceNet.Thenumberof
inputsandoutputscanbeextendedto128.Pleasenotethatwhentheextendedinputs
andoutputs24127areusedtheyhavedifferentproperties(seedocumententitled
"CommunicationInterfaces").
}Max.1PNOZmmc4pcanbeconnectedtothebaseunit
}Pluginconnectionterminals:
eitherspringloadedterminalorscrewterminalavailableasanaccessory(seeorder
reference)
}FordetailsofthePNOZmultiMinibaseunitsthatcanbeconnected,pleaserefertothe
document"PNOZmultiSystemExpansion".

Overview
OperatingManualPNOZmmc4p
1002424EN02 7
2.3 Frontview
Legend:
}0V,24V:
Supplyconnections
}X1:DeviceNetinterface(5pinscrewconnector)
}:Functionalearth
}LED:
– Power
– NS
– MS

Safety
OperatingManualPNOZmmc4p
1002424EN02 8
3 Safety
3.1 Intendeduse
TheexpansionmodulePNOZmmc4pisusedforcommunicationbetweentheconfigurable
controlsystemPNOZmultiMiniandDeviceNet.
DeviceNetisdesignedforfastdataexchangeatfieldlevel.TheexpansionmodulePNOZ
mmc4pisapassiveDeviceNetsubscriber(Slave).Thebasiccommunicationfunctionswith
DeviceNetmeettherequirementsoftheDeviceNetspecification,Release2.0.Thecentral
controller(master)readsinputinformationfromtheslavesandwritesoutputinformationto
theslavesaspartofeachcycle.Aswellasthecyclicaltransferofusabledata,theexpan
sionmodulePNOZmmc4pcanalsobeusedfordiagnosticandcommissioningfunctions.
DatatrafficismonitoredontheMaster/Slaveside.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmultiMini(pleaserefertothedocument"PNOZmultiSystemExpansion"for
detailsofthebaseunitsthatcanbeconnected).
TheconfigurablecontrolsystemPNOZmultiMiniisusedforthesafetyrelatedinterruption
ofsafetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde
signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron
ment,asthiscanleadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe
tails”)
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.
3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.

Safety
OperatingManualPNOZmmc4p
1002424EN02 9
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen
surethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe
advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand
inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand
understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe
PNOZmultiConfiguratorCD.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
OperatingManualPNOZmmc4p
1002424EN02 10
4 Functiondescription
4.1 Operation
ThevirtualinputsandoutputsthataretobetransferredviaDeviceNetareselectedand
configuredinthePNOZmultiConfigurator.ThebaseunitandtheexpansionmodulePNOZ
mmc4pareconnectedviaajumper.
ThestationaddressandthetransmissionratearesetusingDIPswitches.Afterthesupply
voltageisswitchedonorthePNOZmulticontrolsystemisreset,theexpansionmodule
PNOZmmc4pisconfiguredandstartedautomatically.
LEDsindicatethestatusoftheexpansionmoduleonDeviceNet.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
4.2 Inputandoutputdata
Thedataisstructuredasfollows:
}Inputrange
TheinputsaredefinedinthemasterandtransferredtothePNOZmulti.Eachinputhas
anumber,e.g.inputbit4ofbyte1hasthenumberi12.
}Outputrange
TheoutputsaredefinedinthePNOZmultiConfigurator.Eachoutputthatisusedis
givenanumberthere,e.g.o0,o5...Thestatusofoutputo0isstoredinbit0ofbyte0;
thestatusofoutputo5isstoredinbit5ofbyte0etc.
}Outputrangeonly:Byte3
Bits0…4:StatusofLEDsonthePNOZmulti
– Bit0:OFAULT
– Bit1:IFAULT
– Bit2:FAULT
– Bit3:DIAG
– Bit4:RUN
Bit5:Dataisbeingexchanged.
Detailedinformationondataexchange(tables,segments)isavailableinthedocument
"CommunicationInterfaces"inthesectionentitled"Fieldbusmodules".
4.3 Assigningtheinputs/outputsinthePNOZmultiConfigurator
totheDeviceNetinputs/outputs
VirtualinputsonPNOZmultiConfigurator I0...I7 I8...I15 I16...I23
InputdataDeviceNet Byte0:Bit0…7 Byte1:Bit0…7 Byte2:Bit0…7
VirtualoutputsonPNOZmultiConfigurator O0...O7 O8...O15 O16...O23
OutputdataDeviceNet Byte0:Bit0…7 Byte1:Bit0…7 Byte2:Bit0…7
Thenumberofvirtualinputsandoutputscanbeextendedto128(seedocument"Commu
nicationInterfaces"inthesectionentitled"Fieldbusmodules")

Functiondescription
OperatingManualPNOZmmc4p
1002424EN02 11
4.4 Blockdiagram
Base unit
V-
V+
CL
SD
CH
DeviceNet
24 V 0 V
24 V 0 V

Installation
OperatingManualPNOZmmc4p
1002424EN02 12
5 Installation
5.1 Generalinstallationguidelines
}TheunitshouldbeinstalledinacontrolcabinetwithaprotectiontypeofatleastIP54.
}Fitthesafetysystemtoahorizontalmountingrail.Theventingslotsmustfaceupwards
anddownwards.Othermountingpositionscoulddestroythesafetysystem.
}Usethenotchontherearoftheunittoattachittoamountingrail.
}Inenvironmentsexposedtoheavyvibration,theunitshouldbesecuredusingafixing
element(e.g.retainingbracketorendangle).
}Pushtheunitupwardsordownwardsbeforeliftingitfromthemountingrail.
}TocomplywithEMCrequirements,themountingrailmusthavealowimpedancecon
nectiontothecontrolcabinethousing.
}TheambienttemperatureofthePNOZmultiunitsinthecontrolcabinetmustnotexceed
thefigurestatedinthetechnicaldetails,otherwiseairconditioningwillberequired.
CAUTION!
Damageduetoelectrostaticdischarge!
Electrostaticdischargecandamagecomponents.Ensureagainstdischarge
beforetouchingtheproduct,e.g.bytouchinganearthed,conductivesur
faceorbywearinganearthedarmband.
5.2 Connectthebaseunitandexpansionmodules
Connectthebaseunitandtheexpansionmoduleasdescribedintheoperatinginstructions
forthebaseunits.
}Connecttheblack/yellowterminatortotheexpansionmodule.
}InstalltheexpansionmoduleinthepositioninwhichitisconfiguredinthePNOZmulti
Configurator.

Installation
OperatingManualPNOZmmc4p
1002424EN02 13
5.3 Dimensions
115,0 (4,53“)

Commissioning
OperatingManualPNOZmmc4p
1002424EN02 14
6 Commissioning
6.1 Generalwiringguidelines
ThewiringisdefinedinthecircuitdiagramofthePNOZmultiConfigurator.
Pleasenote:
}Informationgiveninthe"Technicaldetails"mustbefollowed.
}Usecopperwirethatcanwithstand75°C.
}Externalmeasuresmustbeusedtoconnectthe terminaltothefunctionearth(e.g.
mountingrail).
}Alwaysconnectthemountingrailtotheprotectiveearthviaanearthingterminal.This
willbeusedtodissipatehazardousvoltagesinthecaseofafault.
}Thepowersupplymustmeettheregulationsforextralowvoltageswithprotectivesep
aration.
6.2 Connectingthesupplyvoltage
Connectthesupplyvoltagetothefieldbusmodule:
}Terminal24V:+24VDC
}Terminal0V:0V
6.3 DeviceNetinterface
Itispossibletodefinewhichoutputsonthecontrolsystemwillcommunicatewith
DeviceNet.TheconnectiontoDeviceNetismadeviaa5pinscrewconnector.
1 2 3 4 5
V- V+CL CHSD
V-
CL
V+
CH
SD
1:
2:
3:
4:
5:
V
CL(CAN_L)
Cableshield
CH(CAN_H)
V+
6.4 Settingthetransmissionrate
SetthetransmissionrateusingDIPswitchesS1andS2(DR).
Transmissionrate DIPswitch
S1 S2
125kBit/s Off Off
250kBit/s On Off
500kBit/s Off On
 On On

Commissioning
OperatingManualPNOZmmc4p
1002424EN02 15
INFORMATION
Thetransmissionratecannotbechangedduringoperation.
6.5 Settingthestationaddress
ThestationaddressoftheexpansionmodulePNOZmmc4pissetfrom0...63(binary)us
ingDIPswitches1to32.
Stationaddress DIPswitch
32 16 8 4 2 1
0 Off Off Off Off Off Off
1 Off Off Off Off Off On
2 Off Off Off Off On Off
3 Off Off Off Off On On
... ... ... ... ... ... ...
62 On On On On On Off
63 On On On On On On
6.6 DownloadmodifiedprojecttothePNOZmultisafetysystem
Assoonasanadditionalexpansionmodulehasbeenconnectedtothesystem,theproject
mustbeamendedusingthePNOZmultiConfigurator.Proceedasdescribedintheoperat
inginstructionsforthebaseunit.
NOTICE
Forthecommissioningandaftereveryprogramchange,youmustcheck
whetherthesafetydevicesarefunctioningcorrectly.

Commissioning
OperatingManualPNOZmmc4p
1002424EN02 16
6.7 Connectionexample
DeviceNet
Master
DeviceNet
Slave 1
DeviceNet
Slave 2
DeviceNet
Slave 3
DeviceNet
Slave n
PNOZ mmc4p DeviceNet

Operation
OperatingManualPNOZmmc4p
1002424EN02 17
7 Operation
Whenthesupplyvoltageisswitchedon,thePNOZmultisafetysystemcopiestheconfigur
ationfromthechipcard.
TheLEDs"POWER","DIAG","FAULT","IFAULT"and"OFAULT"lightuponthebaseunit.
TheexpansionmodulePNOZmmc4pisconfiguredandstartedautomatically.TheLEDs
“MS”and“NS”displaythestatusofthePNOZmmc4ponDeviceNet.
IftheexpansionmodulePNOZmmc4pdoesnotreceiveaconfigurationfromthebaseunit
foraperiodof30s,thefieldbusmodulePNOZmmc4pconnectstoDeviceNetand"Online"
statusisdisplayedonDeviceNet.The"MS"LEDflashesred.
7.1 Messages
Legend:
LEDon
LEDflashes
LEDoff
LED Meaning
NS Green PNOZmmc4pin"LinkOK,Online,Connected"status
Green PNOZmmc4pin"Online,Notconnected"status
Red PNOZmmc4pdetects"Criticallinkfailure"
Red Timemonitoring("ConnectionTimeout")hasexpired.
Nosupplyvoltageoroffline
MS Green PNOZmmc4pin"DeviceOperational"status
Green Configurationerror;sizeofdatadoesnotcorrespondtotheconfiguration
Red PNOZmmc4pdetectsnonrecoverableerror
Red PNOZmmc4pdetectsrecoverableerror("MinorFault").
NosupplyvoltageonPNOZmmc4p
Remedy:MakesurethatthefieldbusmodulePNOZmmc4pisconnectedto
thebaseunit.

Technicaldetails
OperatingManualPNOZmmc4p
1002424EN02 18
8 Technicaldetails
General 772033
Approvals CCC,CE,EAC(Eurasian),cULusListed
Electricaldata 772033
Supplyvoltage
for Modulesupply
Voltage 24V
Kind DC
Voltagetolerance 20%/+25%
Outputofexternalpowersupply(DC) 1,5W
Statusindicator LED
Fieldbusinterface 772033
Fieldbusinterface DeviceNet
Externalsupply(DC) 24V
Powerconsumption 0,75W
Unittype Slave
Stationaddress 0...63d
Transmissionrates 125kBit/s,250kBit/s,500kBit/s
Connection 5pinCombiconpluginconnector
Galvanicisolation Yes
Times 772033
Supplyinterruptionbeforedeenergisation 20ms
Environmentaldata 772033
Ambienttemperature
Inaccordancewiththestandard EN60068214
Temperaturerange 060°C
Forcedconvectionincontrolcabinetoff 55°C
Storagetemperature
Inaccordancewiththestandard EN6006821/2
Temperaturerange 2570°C
Climaticsuitability
Inaccordancewiththestandard EN60068230,EN60068278
Humidity 93%r.h.at40°C
Condensationduringoperation Notpermitted
EMC EN611312
Vibration
Inaccordancewiththestandard EN6006826
Frequency 10,0150,0Hz
Acceleration 1g
Shockstress
Inaccordancewiththestandard EN60068227
Acceleration 15g
Duration 11ms
Max.operatingheightabovesealevel 2000m

Technicaldetails
OperatingManualPNOZmmc4p
1002424EN02 19
Environmentaldata 772033
Airgapcreepage
Inaccordancewiththestandard EN611312
Overvoltagecategory II
Pollutiondegree 2
Ratedinsulationvoltage 30V
Protectiontype
Inaccordancewiththestandard EN60529
Mountingarea(e.g.controlcabinet) IP54
Housing IP20
Terminals IP20
Potentialisolation 772033
Potentialisolationbetween Fieldbusandmodulevoltage
Typeofpotentialisolation Functionalinsulation
Ratedsurgevoltage 500V
Mechanicaldata 772033
Mountingposition Horizontalontophatrail
DINrail
Tophatrail 35x7,5EN50022
Recesswidth 27mm
Material
Bottom PC
Front PC
Top PC
Conductorcrosssectionwithscrewterminals
1coreflexible 0,252,50mm²,2412AWG
2corewiththesamecrosssection,flexiblewith
crimpconnectors,noplasticsleeve 0,201,50mm²,2416AWG
2corewiththesamecrosssection,flexiblewithout
crimpconnectorsorwithTWINcrimpconnectors 0,201,50mm²,2416AWG
Torquesettingwithscrewterminals 0,50Nm
Connectiontype Springloadedterminal,screwterminal
Conductorcrosssectionwithspringloadedterminals:
Flexiblewith/withoutcrimpconnector 0,202,50mm²,2412AWG
Springloadedterminals:Terminalpointsperconnec
tion 2
Strippinglength 9mm
Dimensions
Height 100,0mm
Width 22,5mm
Depth 110,0mm
Weight 95g
Thestandardscurrenton201109apply.

Orderreference
OperatingManualPNOZmmc4p
1002424EN02 20
9 Orderreference
9.1 Module
Producttype Features Orderno.
PNOZmmc4p Fieldbusmodule,DeviceNet 772033
9.2 Accessories
Terminator,jumper
Producttype Features Orderno.
PNOZmm0.xpconnector
left
Jumperyellow/blacktoconnectthemodules,1piece 779260
Connectionterminals
Producttype Features Orderno.
Springterminals
PNOZmmcxp1pc.
Springloadedterminals,1pieces 783542
Springterminals
PNOZmmcxp10pcs.
Springloadedterminals,10pieces 783543
Screwterminals
PNOZmmcxp1pc.
Screwterminals,1piece 793542
Screwterminals
PNOZmmcxp10pcs.
Screwterminals,10pieces 793543