Pilz PNOZ mmc4p User manual

PNOZmmc4p
OperatingManual1002424EN02
ConfigurableControlSystemPNOZmulti

Preface
Thisdocumentisatranslationoftheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPNOZmmc4p
1002424EN02 3
Section1 Introduction 4
1.1 Validityofdocumentation 4
1.2 Retainingthedocumentation 4
1.3 Definitionofsymbols 4
Section2 Overview 6
2.1 Scopeofsupply 6
2.2 Unitfeatures 6
2.3 Frontview 7
Section3 Safety 8
3.1 Intendeduse 8
3.2 Systemrequirements 8
3.3 Safetyregulations 8
3.3.1 Useofqualifiedpersonnel 8
3.3.2 Warrantyandliability 9
3.3.3 Disposal 9
3.3.4 Foryoursafety 9
Section4 Functiondescription 10
4.1 Operation 10
4.2 Inputandoutputdata 10
4.3 Assigningtheinputs/outputsinthePNOZmultiConfiguratortothe
DeviceNetinputs/outputs
10
4.4 Blockdiagram 11
Section5 Installation 12
5.1 Generalinstallationguidelines 12
5.2 Connectthebaseunitandexpansionmodules 12
5.3 Dimensions 13
Section6 Commissioning 14
6.1 Generalwiringguidelines 14
6.2 Connectingthesupplyvoltage 14
6.3 DeviceNetinterface 14
6.4 Settingthetransmissionrate 14
6.5 Settingthestationaddress 15
6.6 DownloadmodifiedprojecttothePNOZmultisafetysystem 15
6.7 Connectionexample 16
Section7 Operation 17
7.1 Messages 17
Section8 Technicaldetails 18
Section9 Orderreference 20
9.1 Module 20
9.2 Accessories 20

Introduction
OperatingManualPNOZmmc4p
1002424EN02 4
1 Introduction
1.1 Validityofdocumentation
ThisdocumentationisvalidfortheproductPNOZmmc4p.Itisvaliduntilnewdocumenta
tionispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
1.2 Retainingthedocumentation
Thisdocumentationisintendedforinstructionandshouldberetainedforfuturereference.
1.3 Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

Introduction
OperatingManualPNOZmmc4p
1002424EN02 5
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.

Overview
OperatingManualPNOZmmc4p
1002424EN02 6
2 Overview
2.1 Scopeofsupply
2.2 Unitfeatures
UsingtheproductPNOZmmc4p:
Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem
PNOZmultiMini.
Theproducthasthefollowingfeatures:
}CanbeconfiguredinthePNOZmultiConfigurator
}ConnectionforDeviceNet
}Stationaddressesfrom0...63canbeselectedviaDIPswitches
}StatusindicatorsforcommunicationwithDeviceNetandforerrors
}24virtualinputsandoutputsonthecontrolsystemPNOZmulticanbedefinedinthe
PNOZmultiConfiguratorforcommunicationwiththefieldbusDeviceNet.Thenumberof
inputsandoutputscanbeextendedto128.Pleasenotethatwhentheextendedinputs
andoutputs24127areusedtheyhavedifferentproperties(seedocumententitled
"CommunicationInterfaces").
}Max.1PNOZmmc4pcanbeconnectedtothebaseunit
}Pluginconnectionterminals:
eitherspringloadedterminalorscrewterminalavailableasanaccessory(seeorder
reference)
}FordetailsofthePNOZmultiMinibaseunitsthatcanbeconnected,pleaserefertothe
document"PNOZmultiSystemExpansion".

Overview
OperatingManualPNOZmmc4p
1002424EN02 7
2.3 Frontview
Legend:
}0V,24V:
Supplyconnections
}X1:DeviceNetinterface(5pinscrewconnector)
}:Functionalearth
}LED:
– Power
– NS
– MS

Safety
OperatingManualPNOZmmc4p
1002424EN02 8
3 Safety
3.1 Intendeduse
TheexpansionmodulePNOZmmc4pisusedforcommunicationbetweentheconfigurable
controlsystemPNOZmultiMiniandDeviceNet.
DeviceNetisdesignedforfastdataexchangeatfieldlevel.TheexpansionmodulePNOZ
mmc4pisapassiveDeviceNetsubscriber(Slave).Thebasiccommunicationfunctionswith
DeviceNetmeettherequirementsoftheDeviceNetspecification,Release2.0.Thecentral
controller(master)readsinputinformationfromtheslavesandwritesoutputinformationto
theslavesaspartofeachcycle.Aswellasthecyclicaltransferofusabledata,theexpan
sionmodulePNOZmmc4pcanalsobeusedfordiagnosticandcommissioningfunctions.
DatatrafficismonitoredontheMaster/Slaveside.
Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablecontrol
systemPNOZmultiMini(pleaserefertothedocument"PNOZmultiSystemExpansion"for
detailsofthebaseunitsthatcanbeconnected).
TheconfigurablecontrolsystemPNOZmultiMiniisusedforthesafetyrelatedinterruption
ofsafetycircuitsandisdesignedforusein:
}ESTOPequipment
}SafetycircuitsinaccordancewithVDE0113Part1andEN602041
Theexpansionmodulemaynotbeusedforsafetyrelatedfunctions.
IntendeduseincludesmakingtheelectricalinstallationEMCcompliant.Theproductisde
signedforuseinanindustrialenvironment.Itisnotsuitableforuseinadomesticenviron
ment,asthiscanleadtointerference.
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled“TechnicalDe
tails”)
3.2 Systemrequirements
Pleaserefertothe"ProductModifications"documentinthe"Versionoverview"sectionfor
detailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbeusedforthis
product.
3.3 Safetyregulations
3.3.1 Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.

Safety
OperatingManualPNOZmmc4p
1002424EN02 9
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
3.3.2 Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
3.3.3 Disposal
}Insafetyrelatedapplications,pleasecomplywiththemissiontimetMinthesafetyre
latedcharacteristicdata.
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
3.3.4 Foryoursafety
Theunitmeetsallnecessaryconditionsforsafeoperation.However,youshouldalwaysen
surethatthefollowingsafetyrequirementsaremet:
}Thisoperatingmanualonlydescribesthebasicfunctionsoftheunit.Informationonthe
advancedfunctionscanbefoundintheonlinehelpforthePNOZmultiConfiguratorand
inthePNOZmultitechnicalcatalogue.Onlyusethesefunctionsafteryouhavereadand
understoodthedocumentation.Allnecessarydocumentationcanbefoundonthe
PNOZmultiConfiguratorCD.
}Donotopenthehousingormakeanyunauthorisedmodifications.
}Pleasemakesureyoushutdownthesupplyvoltagewhenperformingmaintenance
work(e.g.exchangingcontactors).

Functiondescription
OperatingManualPNOZmmc4p
1002424EN02 10
4 Functiondescription
4.1 Operation
ThevirtualinputsandoutputsthataretobetransferredviaDeviceNetareselectedand
configuredinthePNOZmultiConfigurator.ThebaseunitandtheexpansionmodulePNOZ
mmc4pareconnectedviaajumper.
ThestationaddressandthetransmissionratearesetusingDIPswitches.Afterthesupply
voltageisswitchedonorthePNOZmulticontrolsystemisreset,theexpansionmodule
PNOZmmc4pisconfiguredandstartedautomatically.
LEDsindicatethestatusoftheexpansionmoduleonDeviceNet.
TheconfigurationisdescribedindetailinthePNOZmultiConfigurator'sonlinehelp.
4.2 Inputandoutputdata
Thedataisstructuredasfollows:
}Inputrange
TheinputsaredefinedinthemasterandtransferredtothePNOZmulti.Eachinputhas
anumber,e.g.inputbit4ofbyte1hasthenumberi12.
}Outputrange
TheoutputsaredefinedinthePNOZmultiConfigurator.Eachoutputthatisusedis
givenanumberthere,e.g.o0,o5...Thestatusofoutputo0isstoredinbit0ofbyte0;
thestatusofoutputo5isstoredinbit5ofbyte0etc.
}Outputrangeonly:Byte3
Bits0…4:StatusofLEDsonthePNOZmulti
– Bit0:OFAULT
– Bit1:IFAULT
– Bit2:FAULT
– Bit3:DIAG
– Bit4:RUN
Bit5:Dataisbeingexchanged.
Detailedinformationondataexchange(tables,segments)isavailableinthedocument
"CommunicationInterfaces"inthesectionentitled"Fieldbusmodules".
4.3 Assigningtheinputs/outputsinthePNOZmultiConfigurator
totheDeviceNetinputs/outputs
VirtualinputsonPNOZmultiConfigurator I0...I7 I8...I15 I16...I23
InputdataDeviceNet Byte0:Bit0…7 Byte1:Bit0…7 Byte2:Bit0…7
VirtualoutputsonPNOZmultiConfigurator O0...O7 O8...O15 O16...O23
OutputdataDeviceNet Byte0:Bit0…7 Byte1:Bit0…7 Byte2:Bit0…7
Thenumberofvirtualinputsandoutputscanbeextendedto128(seedocument"Commu
nicationInterfaces"inthesectionentitled"Fieldbusmodules")