Pilz PSSuniversal PSSu H F PN User manual

Operating Manual — No. 22071-EN-04
Decentralised system PSSuniversal I/O
Operating Manual PSSu H F PN
Operating Manual PSSu H F PN
PSSu H F PN

This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Co ies may be made
for internal ur oses.
Suggestions and comments for im roving this documentation will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS ®, SafetyEYE®,
SafetyNET ®, the s irit of safety® are registered and rotected trademarks of
Pilz GmbH & Co. KG in some countries.
SD means Secure Digital.
Preface

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1
Contents
Contents
Contents Page
Chapter 1 Introduction
1.1 Validity of documentation 1-1
1.1.1 Retaining the documentation 1-1
1.2 Overview of documentation 1-2
1.3 Definition of symbols 1-3
Chapter 2 Overview
2.1 Module features 2-1
2.2 Front view 2-2
Chapter 3 Safety
3.1 Intended use 3-1
3.2 Safety regulations 3-2
3.2.1 Use of qualified personnel 3-2
3.2.2 Warranty and liability 3-2
3.2.3 Disposal 3-2
Chapter 4 Function description
4.1 Module features 4-1
4.1.1 Integrated protection mechanisms 4-1
4.1.2 Supply voltage 4-1
4.1.3 Projects 4-1
4.2 PROFINET 4-3
4.2.1 Connection to PROFINET 4-3
4.2.2 DIP switch for setting the F address 4-4
Chapter 5 Installation
5.1 General installation guidelines 5-1
5.1.1 Dimensions 5-1
5.2 Installing the head module 5-2
Chapter 6 Interfaces
6.1 Interface configuration 6-1
6.1.1 Connection to PROFINET 6-1
Chapter 7 Operation
7.1 Display elements 7-1
Chapter 8 Technical details
8.1 Technical details 8-1
8.2 Order reference 8-3

Contents
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-1
1.1 Validity of documentation
1 Introduction
11000IntroductionIntroduction1-1.1Validity of documentation1100Validity of documentation1-][BA Einf Gültigkeit Kopfmodul ohne SB
This documentation is valid for the PSSu H F PN module. It is valid until
new documentation is published.
Please also refer to the following documents:
PSSuniversal System Description
PSSuniversal Installation Manual
Einf Einleitung
This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .
1.1.1 Retaining the documentation
Retaining the documentation1-Einf Aufbewahren
This documentation is intended for instruction and should be retained
for future reference.

1.2 Overview of documentation
1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-2
1.2Overview of documentation1200Overview of documentation1-][BA_Einführung Übersicht Kopfmodule
1 Introduction
The introduction is designed to familiarise you with the contents, struc-
ture and specific order of this manual.
2 Overview
This chapter provides information on the module's most important fea-
tures.
3 Safety
This chapter must be read as it contains important information on safety
and intended use.
4 Function Description
This chapter describes the module's individual components.
5 Installation
This chapter explains how to install the module.
6 Interfaces
This chapter describes the module's interfaces.
7 Operation
This chapter explains the display elements and advises on what to do if
a fault occurs.
8 Technical Details
This chapter contains the product's technical details and order refer-
ence.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 1-3
1.3 Definition of symbols
1 Introduction
1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven-
tive measures that can be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.
NOTICE
This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic-
ular importance.
INFORMATION
This gives advice on applications and provides information on
special features.

1 Introduction
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
1-4

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 2-1
2.1 Module features
2 Overview
22000OverviewOverview2-2.1Module features2100Module features2-Geraetemerkmale_Zusatz BA Einleitung
The product has the following features:
][Merkmale_Schnittstelle F PN PROFINET interface with PROFIsafe profile
][Merkm ale_LED F PN LEDs for:
– System status
–PROFINET status
–PROFIsafe status
][Merkmale_E-Module SB p und ST-Bus Electronic modules that can be used for input/output:
– All failsafe modules
(PSSu E F...)
– All standard modules
(PSSu E S...)

2.2 Front view
2 Overview
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2-2
2.2Front view2200Front view2-BA_Frontansicht
Key:
1: PROFINET interface X1
2: PROFINET interface X2
3: DIP switch for setting the F address
4 LEDs for PROFINET diagnostics
5: Labelling strip with:
– Order number
– Serial number
– Hardware version number
– Firmware version number on delivery
6: Field for 2D code
7: LEDs for diagnostics on the PROFINET connection
8: Description of head module
9: Chip card slot
CHIP
X2
X1
F-ADDRESS
OFF ON
128
64
32
16
8
4
2
1
256
PROFINET
PSSu H
F PN
312 040
0000000
HW 000
000
ON
SO
SF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
AC
ADD
2
3
4
5
6
7
8
9
1

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 3-1
3.1 Intended use
3 Safety
33000SafetySafety3-3.1Intended use3100Intended use3-][Gertebeschreibung F PN
The module is designed for use in:
Safety-related applications with
–PROFINET with PROFIsafe profile
Non-safety-related applications with
– PROFINET
Bestimmung/Gertebeschreibung Kat./SIL_PSSu
The module meets the requirements of EN IEC 61508 up to SIL3 and
EN 954-1 up to Category 4.
Bestimmung/Gertebeschreibung_Ausschluss
Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in-
terference.
The following is deemed improper use in particular:
Any component, technical or electrical modification to the module
Use of the module outside the areas described in this manual
Use of the module outside the technical details (see chapter entitled
"Technical Details")
Bestimm_Verwend_Info_PSSu_ab_1.6.0
BA_Bestimmung_Zusatz_PROFINET
Please also refer to the PROFINET guidelines issued by the "PROFIBUS
User Group".
][BA Bestimmung Firmware
The module's firmware can be updated to a later version using the
Firmware Manager on the PSSuniversal Assistant. For the reason, the
module's actual firmware version may not always match the firmware
version printed on the front of the unit. Updating the firmware can also
expand the module's functionality.
INFORMATION
The module is supported by the PSSuniversal Configurator and
PSSuniversal Assistant from Version 1.6.0. We recommend that
you always use the latest version (download from www.pilz.de).
INFORMATION
The module's actual firmware version can only be established
using the Firmware Manager on the PSSuniversal Assistant.

3.2 Safety regulations
3 Safety
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
3-2
3.2Safety regulations3200Safety regulations3-
3.2.1 Use of qualified personnel
Use of qualified personnel3-Sich Qualif. Personal
The products may only be assembled, installed, programmed, commis-
sioned, operated, maintained and decommissioned by competent per-
sons.
A competent person is someone who, because of their training, experi-
ence and current professional activity, has the specialist knowledge re-
quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.
It is the company's responsibility only to employ personnel who:
Are familiar with the basic regulations concerning health and safety /
accident prevention
Have read and understood the safety guidelines given in this descrip-
tion
Have a good knowledge of the generic and specialist standards ap-
plicable to the specific application.
3.2.2 Warranty and liability
Warranty an d liability3-Sich Gewhrleistung
All claims to warranty and liability will be rendered invalid if:
The product was used contrary to the purpose for which it is intended
Damage can be attributed to not having followed the guidelines in the
manual
Operating personnel are not suitably qualified
Any type of modification has been made (e.g. exchanging compo-
nents on the PCB boards, soldering work etc.).
3.2.3 Disposal
Disposal3-Sich Entsorgung
In safety-related applications, please comply with the mission time tM
in the safety-related characteristic data.
When decommissioning, please comply with local regulations regard-
ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-1
4.1 Module features
4 Function description
44000Function descriptionFunction description4-4.1Module features4100Module features4-
4.1.1 Integrated protection mechanisms
Integrated protection mechanisms4-][Schutzmechanismen F PN
The module has the following protection mechanisms:
Multi-channel diverse processor section
Cyclical self tests
Potentially isolated PROFINET interface
4.1.2 Supply voltage
Supply voltage4-][Funktionsbeschreibung Module Supply
Module supply
The module supply provides the module with voltage.
4.1.3 Projects
Projects4-][Funktionsbeschreibung_BA_Zusatz PN
To configure the head module you will need the STEP 7 software from
Siemens and the PSSuniversal Configurator. The PSSuniversal Config-
urator can be called up directly from STEP 7.
There are two options for downloading a project to the head module:
Using the PSSuniversal Configurator
– Connect the head module to the programming device.
– If the head module contains a chip card, the current project will al-
ways be written to the chip card as a PROFINET project chip card.
A chip card is not required in order to save the project in the head
module.
Using the PROFINET project chip card
– If the head module already contains a project, you will need to de-
lete this project first (see below).
– Create a PROFINET project chip card using the PSSuniversal Con-
figurator.
– Insert the PROFINET project chip card into the chip card slot on the
head module and start up the head module.
You will need a PROFINET reset chip card in order to delete a project on
the head module.
Create a PROFINET reset chip card using the PSSuniversal Configu-
rator.
Insert the PROFINET reset chip card into the head module and start
up the head module.

4.1 Module features
4 Function description
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4-2
The PROFINET reset chip card deletes the existing project on the
head module.
– The PROFINET reset chip card does not download a project to the
head module.
Further information on this procedure is available in the PSSuniversal
Configurator's online help.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 4-3
4.2 PROFINET
4 Function description
4.2PROFINET4200PROFINET4-
4.2.1 Connection to PROFINET
Connection to PROFINET4-][Funktionsbeschreibung F PN
Decentralised input/output
The head module enables the PSSuniversal to be used as a modular,
decentralised input/output module.
The head module receives signals from a master controller; it proc-
esses these signals and passes them on to the connected input/out-
put modules.
The head module receives signals from the connected input/output
modules; it processes these signals and passes them on to a master
controller.
Interfaces
PROFINET interface with PROFIsafe profile
– The PROFINET interface enables standard data to be exchanged
with a master controller.
– The PROFINET interface with PROFIsafe profile enables data to be
transferred safely between the PSSuniversal and a master control-
ler.
– If a fault occurs, the module switches off the connected failsafe
output modules.
– The station address is set via a DIP switch.
All the project data is stored in the head module. The project data can
also be stored on a chip card.

4.2 PROFINET
4 Function description
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Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
4-4
4.2.2 DIP switch for setting the F address
DIP switch for setting the F address4-][Funktionsbeschreibung_BA_Zusatz PN Station
The station address of a PSSu is set via the “F-ADDRESS” DIP switches.
The DIP switches are binary coded. Permitted station addresses are in
the range 0D... 511D.
A station address is set via a combination of the relevant binary coded
switches:
“F-ADDRESS” DIP switch Key Example
Switch designation OFF ON Station address 52D
256 0 256D
128 0 128D
64 0 64D
32 0 32D
16 0 16 D
808
D
404
D
202
D
101
D
INFORMATION
Each station address on PROFINET with PROFIsafe must be
unique.
F-ADDRESS
OFF ON
128
64
32
16
8
4
2
1
256

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 5-1
5.1 General installation guidelines
5 Installation
55000InstallationInst allation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA Kopfmodul Allgemein
Please also refer to the PSSuniversal Installation Manual.
The description below assumes that the mounting rail is already in-
stalled.
Montage_EMV ESD
5.1.1 Dimensions
Dimensions5-][Abmessungen SB p und ST-Bus
CAUTION!
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm-
band.
56,4 mm
125,6 mm
72,6 mm
75,2 mm
69,2 mm 2,8 mm
21,6 mm
(2.448")(2.22") (0.11")
(4.945")
(2.858")
(0.85")
(2.96")

5.2 Installing the head module
5 Installation
Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected]
5-2
5.2Installing the head module5200Installing the head module5-][Montage Kopfmodul
Prerequisite:
The mounting rail must be installed.
Procedure:
Install an end bracket to the left of the head module or leave enough
space for one.
Slot the groove on the head module on to the mounting rail from be-
low [1].
Push the head module back [2] until you hear it lock into position.
Schematic representation:
[2]
[1]

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [email protected] 6-1
6.1 Interface configuration
6 Interfaces
66000InterfacesInterfaces6-6.1Interface configuration6100Interface configuration6-
6.1.1 Connection to PROFINET
Connection to PROFINET6-][Anschluss F PN
][Anschluss F PN Zusatz
X1
Female RJ45 connector in accord-
ance with the guidelines of the
PROFINET User Group (PNO)
8-core CAT-5 Ethernet patch cable
X2
Female RJ45 connector in accord-
ance with the guidelines of the
PROFINET User Group (PNO)
8-core CAT-5 Ethernet patch cable
INFORMATION
With the plug in connection please note that the data cable and
connector have a limited mechanical load capacity. Appropriate
design measures should be used to ensure that the plug-in con-
nection is insensitive to increased mechanical stress (e.g.
through shock, vibration). Such measures include fixed routing
und strain relief, for example. We also recommend the use of an
angled RJ45 connector.
81
Shield
81
Shield

6 Interfaces
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6-2