Pilz PSEN op2.1 L- User manual

PSENop2.1L/2.2TMutingSet
OperatingManual1003535EN01
PSENsensortechnology

Preface
Thisdocumentistheoriginaldocument.
AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade
forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe
gratefullyreceived.
Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,
SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks
ofPilzGmbH&Co.KGinsomecountries.
SDmeansSecureDigital

Content
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 3
Introduction 4
Validityofdocumentation 4
Usingthedocumentation 4
Definitionofsymbols 4
Overview 5
Safety 6
Intendeduse 6
Safetyregulations 8
Useofqualifiedpersonnel 8
Warrantyandliability 8
Disposal 8
Installationandwiring 8
Installation 8
Wiring 9
Commissioning 11
Orientation 11
LEDsupportduringalignment 12
Prerequisitesformuting 12
Checkingthesafetylightgrid 12
Setmutingtimeout 13
Dimensionsinmm 14
Technicaldetails 15
Orderreference 17

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 4
Introduction
Validityofdocumentation
ThisdocumentationisvalidfortheproductPSENop2.1LMutingSet.Itisvaliduntilnew
documentationispublished.
Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand
providesguidelinesonhowtoconnecttheproduct.
Usingthedocumentation
Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou
havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref
erence.
Definitionofsymbols
Informationthatisparticularlyimportantisidentifiedasfollows:
DANGER!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes
animmediatethreatofseriousinjuryanddeathandindicatespreventive
measuresthatcanbetaken.
WARNING!
Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould
leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan
betaken.
CAUTION!
Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus
materialdamage,andalsoprovidesinformationonpreventivemeasures
thatcanbetaken.
NOTICE
Thisdescribesasituationinwhichtheproductordevicescouldbedam
agedandalsoprovidesinformationonpreventivemeasuresthatcanbe
taken.Italsohighlightsareaswithinthetextthatareofparticularimport
ance.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 5
INFORMATION
Thisgivesadviceonapplicationsandprovidesinformationonspecialfea
tures.
Overview
ThePSENop2.1LMutingSetconsistsof
}1xPSENop2.3LReflex
}1xPSENop2.4LReflector
}2xPSENopmutingbracketkit
ThePSENop2.2TMutingSetconsistsof
}2xPSENop2.3LReflex
}2xPSENop2.4LReflector
}2xPSENopmutingbracketkit
Themutingsetsaresuitableforexpandingallsafetylightgridsinthe
}PSENop4B/1Series
}PSENop2B/1Series
}PSENop4FASeries
}PSENop4HASeries.
UsethePSENop2.1LMutingSet
}Toexpandalinearmodelwithoutintegratedmutingsensorsintoalinearmodulefor
mutinginonedirectionor
}Toexpandalinearmodelformutinginonedirectionintoalinearmoduleformutingin
twodirections.
UsethePSENop2.2TMutingSet
}Toexpandalinearmodelwithoutintegratedmutingsensorsintoalinearmodulefor
mutingintwodirections.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 6
Safety
Intendeduse
Themutingsetmayonlybeusedtoexpandalinearmodelwithoutintegratedmuting
sensorsintoalinearmodelformutinginoneortwodirections.
ThePSENop2.1LMutingSetmayonlybeusedinconjunctionwiththefollowinglight
grids:
Toexpandintoalinearmodelformutinginonedirection
PSENop4B/1Series
PSENop2B/1Ser
ies PSENop4FASeries PSENop4HASeries
PSENop4B2050/1 PSENop2B2050/1 PSENop4FA14030/1 PSENop4HA14030/1
PSENop4B3080/1 PSENop2B3080/1 PSENop4FA14045/1 PSENop4HA14045/1
PSENop4B4090/1 PSENop2B4090/1 PSENop4FA14060/1 PSENop4HA14060/1
PSENop4B4120/1 PSENop2B4120/1 PSENop4FA14075/1 PSENop4HA14075/1
PSENop4FA14090/1 PSENop4HA14090/1
PSENop4FA14105/1 PSENop4HA14105/1
PSENop4FA14120/1 PSENop4HA14120/1
PSENop4FA14135/1 PSENop4HA14135/1
PSENop4FA14150/1 PSENop4HA14150/1
PSENop4FA14165/1 PSENop4HA14165/1
PSENop4FA14180/1 PSENop4HA14180/1
Toexpandintoalinearmodelformutingintwodirections
PSENop4B/1Series
PSENop4BL050/1
PSENop4BL080/1

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 7
ThePSENop2.1TMutingSetmayonlybeusedinconjunctionwiththefollowinglight
grids:
Toexpandintoalinearmodelformutingintwodirections
PSENop4B/1Series PSENop2B/1Series PSENop4FASeries PSENop4HASeries
PSENop4B2050/1 PSENop2B2050/1 PSENop4FA14030/1 PSENop4HA14030/1
PSENop4B3080/1 PSENop2B3080/1 PSENop4FA14045/1 PSENop4HA14045/1
PSENop4B4090/1 PSENop2B4090/1 PSENop4FA14060/1 PSENop4HA14060/1
PSENop4B4120/1 PSENop2B4120/1 PSENop4FA14075/1 PSENop4HA14075/1
PSENop4FA14090/1 PSENop4HA14090/1
PSENop4FA14105/1 PSENop4HA14105/1
PSENop4FA14120/1 PSENop4HA14120/1
PSENop4FA14135/1 PSENop4HA14135/1
PSENop4FA14150/1 PSENop4HA14150/1
PSENop4FA14165/1 PSENop4HA14165/1
PSENop4FA14180/1 PSENop4HA14180/1
Thefollowingisdeemedimproperuseinparticular:
}Anycomponent,technicalorelectricalmodificationtotheproduct
}Useoftheproductoutsidetheareasdescribedinthismanual
}Useoftheproductoutsidethetechnicaldetails(seechapterentitled"TechnicalDe
tails").
NOTICE
EMCcompliantelectricalinstallation
Theproductisdesignedforuseinanindustrialenvironment.Theproduct
maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother
environments,measuresshouldbetakentocomplywiththeapplicable
standardsanddirectivesfortherespectiveinstallationsitewithregardtoin
terference.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 8
Safetyregulations
Useofqualifiedpersonnel
Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,
maintainedanddecommissionedbycompetentpersons.
Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro
fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe
workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral
standardsandguidelinesforsafetytechnology.
Itisthecompany’sresponsibilityonlytoemploypersonnelwho:
}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven
tion
}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"
}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe
specificapplication.
Warrantyandliability
Allclaimstowarrantyandliabilitywillberenderedinvalidif
}Theproductwasusedcontrarytothepurposeforwhichitisintended
}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual
}Operatingpersonnelarenotsuitablyqualified
}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB
boards,solderingworketc.).
Disposal
}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof
electronicdevices(e.g.ElectricalandElectronicEquipmentAct).
Installationandwiring
Installation
}Allocationofmutingsensorstotransmitterandreceiver:
– ThepassivemutingsensorPSENopReflectormustbeinstalledonthetransmitter
Tx.
– TheactivemutingsensorPSENopReflexmustbeinstalledonthereceiverRx.
Requirementforinstallingthemutingsensorsonthesafetylightgrid:
}ThePSENopmutingbracketkit(Orderno.630824)mustbeattachedtobothunitsof
thesafetylightgrid.
}Thesafetylightgridmustalreadybeattachedtothemountingsurface.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 9
Procedure
Checkthepositionofthemountingprofileonthe
safetylightgridandslidethemountingprofileon
bothunitsofthesafetylightgridalongtothecorrect
positionofthemutingsensor.Todothis,loosenthe
hexagonalscrews.Thentightenupthehexagonal
screwsagain.
Themountingprofilesshouldbeatthesameheight.
[1]
[2]
[1]Mountingprofileforattachingthemutingsensor
[2]Safetylightgridonmountingsurface
Fixthemutingsensorwiththesmallplatestothe
mountingprofile.
[1]
[2]
[1]
[1]Hexagonalscrewsforattachingthemountingpro
filetothesafetylightgrid
[2]Allenscrewsforattachingthemutingsensorto
themountingprofile
Wiring
Useoneofthesuppliedconnectioncablestowirethemutingsensors:
}PSENopcableM124p.0.75mLmutingforLmuting
}PSENopcablesetforTmuting
aWirethemutingsensorsasshowninthefollowingdiagrams.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 10
24V DC
[1]
[2]
[3]
[4]
Muting 1
Muting 2
Fig.:Wiringof4mutingsensorsonthereceiver's5pinconnector
24V DC
[1]
[4]
Muting 2
Muting 1
Fig.:Wiringof2mutingsensorsonthereceiver's5pinconnector
Legend
[1]WiringofmutingsensorA1onPin2(Muting1)ofconnector
[2]WiringofmutingsensorA2onPin2(Muting1)ofconnector
[3]WiringofmutingsensorB1onPin4(Muting2)ofconnector
[4]WiringofmutingsensorB2onPin4(Muting2)ofconnector
Earthingofmutingsensors
Attachtheearthconnectioninthedrillholeprovidedonthesideofthemutingsensorsus
ingthescrewprovided.Thedrillholesfortheearthingscrewareontherightandleftsideof
themutingsensors,atthesameheight.
Identifytheearthingcontactusingtheadhesivelabelprovided.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 11
Commissioning
Orientation
1. Checkthatthesafetylightgridisalignedcorrectlyandthatthesafetylightgridisinnor
maloperation.ThegreenLEDonthereceiver,theyellowLEDonthetransmitterand
bothyellowLEDsonthereceivermustbelit.
2. MakesuretheDIPswitchesaresetcorrectlyforthechoiceofmutingconfiguration.
– IfyouareusingthePSENop2.1LMutingSet,setDIPswitches2and6toOFF.
– IfyouareusingthePSENop2.1TMutingSet,setDIPswitches2and6toON.
3. UsetheLEDtocheckthealignmentofthemutingsensors.
4. ModifythepositionofthemutingsensorsonthesafetylightgriduntiltheredLEDson
thesensorsgoout(seediagram).
– Verticalalignmentofthemutingsensors:Undothehexagonalscrewsandmovethe
mountingprofileupwards.
– Horizontalalignmentofthemutingsensors:Loosenthehexagonalscrewsand
movethemountingprofilewithintheslotholeforthehexagonalscrews.
[1]
[2]
Legend:
[1]:Movethemutingsensorupwardsonthemountingprofileforverticalalignment
[2]:Movethemutingsensorwithintheslotholeforhorizontalalignment

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 12
LEDsupportduringalignment
Display LED Meaning
[1] [2]
[3] [4]
[1]Normaloperationin
dicator
Lightsgreen Transmitterandreceiver
arecorrectlyalignedand
theprotectedfieldisclear
[2]HighAlignindicator Lightsyellow Finaluppertransmitter
lensisalignedwiththe
receiverlensopposite
[3]Safeconditionindic
ator
Lightsred Transmitterandreceiver
arenotcorrectlyaligned
orprotectedfieldisinter
ruptedbyanopaqueob
ject
[4]LowAlignindicator Lightsyellow Finallowertransmitter
lensisalignedwiththe
receiverlensopposite
LEDindicatorsduringalignmentReceiver
Prerequisitesformuting
Tousemuting,thefollowingrequirementsapply:
}themutinglampmustnotbedefective,
}themutinginputsmustbewiredcorrectly(seeWiring[ 9]),
}thesafetylightgridmustbeinnormaloperation.
Ifanyoftheserequirementsarenotmet,thesafetylightgridswitchesimmediatelytoasafe
conditionwhensupplyvoltageisswitchedon.
Checkingthesafetylightgrid
Oncethemutingsensorshavebeeninstalledandaligned,finalinspectionsmustbecarried
outbeforeitcanbeputintoservice.
INFORMATION
Thisinspectionmayonlybecarriedoutbyqualifiedpersonnel.
}Makesurethatthesafetylightgrid,includingthemutingsensors,arealignedandat
tachedcorrectly.TheredLEDshouldnotlightupifgentlepressureisappliedtothe
edgesofthesafetylightgrid.
}Makesurethatthesafetydistancecomplieswiththerequirementsstatedintheoperat
ingmanualoftherelevantsafetylightgrid.
}Makesurethattheareabetweenthesafetylightgridandthehazardousmachinecom
ponentcannotbeaccessedfromanyside.
}Makesurethatthesafetylightgridcannotbeimpairedbyexternallightsources.
}Makesurethat,onceswitchedon,thesafetylightgridswitchestoasafeconditionifthe
protectedfieldisaccessed.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 13
}Violatetheprotectedfieldandcheckthat
– theOSSDsareswitchedoff,
– theredLEDlights
– themonitoredmachineisshutdown.
}Checkthatthesafetylightgrid'sresponsetimeandthemachine'sstoppingperform
ancemeetthespecificationsstatedintheoperatingmanualoftherelevantsafetylight
grid.
}Checkthatmutingoperatescorrectly.Accesstheprotectedfieldcoveredbythemuting
sensors.
– Themutinglamponthesafetylightgridmustlight.
– TheredLEDsonthemutingsensorsmustlight.
– TheOSSDsmustbeswitchedoff.
– Themonitoredmachinemustbeshutdown.
Setmutingtimeout
Timemonitoringforthemutingfunctioncanbesetto
}10minutesor
}to∞
gestelltwerden.
Whentheunitisdelivered,thisisalreadypresetto10minutes.
CAUTION!
Iftimemonitoringforthemutingfunctionissetto∞,themutingfunctionis
notcancelleduntilthemutingsensorsarenolongeractive.
ThissettingdoesnotcomplywiththespecificationsofENISO614961.
Avoidasituationinwhichpermanentmuting(onaccountofsimultan
eouserrorsorconstantlyinterruptedmutingsensors)willnotbede
tected.
Procedureforsettingto∞
SetDIPswitches1and5toOFF.

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 14
Dimensionsinmm
PSEN op2.1 L-Muting Set
PSEN op2.1 T-Muting Set
[4]
[1]
[2]
[3]
[4]
[1]
[2]
[3]
[5]
Legend:
inmm
[1] Widthofmutingsensor 35
[2] WidthofPSENopmutingbracketkit 55.5
[3] LengthofactivemutingarmPSENop2.3LReflex 294
[4] Widthofthesocketonthemutingarmsforattachmenttothe
PSENopmutingbracketkit
6
[5] LengthofthepassivemutingarmPSENop2.4LReflector 294

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 15
DimensionsPSENmutingBracketKit
60
44,1
20,3
48
43.5 55.5
Technicaldetails
PSENopLMutingSetandPSENopTMutingSet
General 630820 630821
Approvals CE CE
Sensor'smodeofoperation optical optical
Electricaldata 630820 630821
Supplyvoltage
Voltage 24,0V 24,0V
Kind DC DC
Voltagetolerance 20%/+20% 20%/+20%
Protectionclass 1 1
Opticaldata 630820 630821
Operatingrange 0,53,0m 0,53,0m
Usedwavelengthrange 650nm 650nm
Environmentaldata 630820 630821
Ambienttemperature
Temperaturerange 1055°C 1055°C
Storagetemperature
Temperaturerange 2570°C 2570°C
Climaticsuitability
Humidity 95%r.h.at55°C 95%r.h.at55°C
Condensationduringoperation Notpermitted Notpermitted

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 16
Environmentaldata 630820 630821
Vibration
Inaccordancewiththestandard EN6006826 EN6006826
Frequency 10,055,0Hz 10,055,0Hz
Amplitude 0,35mm 0,35mm
Shockstress
Inaccordancewiththestandard EN60068229 EN60068229
Acceleration 10g 10g
Duration 16ms 16ms
Airgapcreepage
Pollutiondegree 2 2
Protectiontype
Inaccordancewiththestandard EN60529 EN60529
Housing IP65 IP65
Mechanicaldata 630820 630821
Material
Top Aluminium Aluminium
Dimensions
Height 60,0mm 60,0mm
Width 355,3mm 655,1mm
Depth 40,0mm 40,0mm
Weight 1.100g 1.800g
PSENop2.3LReflexandPSENop2.4LReflector
General 630822 630823
Approvals CE CE
Sensor'smodeofoperation optical –
Electricaldata 630822 630823
Supplyvoltage
Voltage 24,0V 24,0V
Kind DC DC
Voltagetolerance 20%/+20% 20%/+20%
Protectionclass 1 1
Opticaldata 630822 630823
Operatingrange 0,53,0m –
Usedwavelengthrange 650nm –
Environmentaldata 630822 630823
Ambienttemperature
Temperaturerange 1055°C 1055°C
Storagetemperature
Temperaturerange 2570°C 2570°C
Climaticsuitability
Humidity 95%r.h.at55°C 95%r.h.at55°C
Condensationduringoperation Notpermitted Notpermitted

PSENop2.1L/2.2TMutingSet
OperatingManualPSENop2.1L/2.2TMutingSet
1003535EN01 17
Environmentaldata 630822 630823
Vibration
Inaccordancewiththestandard EN6006826 EN6006826
Frequency 10,055,0Hz 10,055,0Hz
Amplitude 0,35mm 0,35mm
Shockstress
Inaccordancewiththestandard EN60068229 EN60068229
Acceleration 10g 10g
Duration 16ms 16ms
Airgapcreepage
Pollutiondegree 2 2
Protectiontype
Inaccordancewiththestandard EN60529 EN60529
Housing IP65 IP65
Mechanicaldata 630822 630823
Material
Top Aluminium Aluminium
Dimensions
Height 60,0mm 60,0mm
Width 299,8mm 289,0mm
Depth 40,0mm 40,0mm
Weight 480g 350g
PSENopmutingbracketkit
General
Approvals 
Mechanicaldata
Material Aluminium
Weight 170g
Orderreference
Producttype Features Orderno.
PSENop2.1LMutingSet Lmutingsensorstoretrofit 630820
PSENop2.2TMutingSet Tmutingsensorstoretrofit 630821
PSENop2.3LReflex Singleactivemutingsensor(withoutmountingbracket) 630822
PSENop2.4LReflector Singlepassivemutingsensor(withoutmounting
bracket)
630823
PSENopmutingbracketkit Mountingbracketforonemutingsensor 630824

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100XXXX-DE-0X
0-0-2-3-000, 2014-00 Printed in Germany
© Pilz GmbH & Co. KG, 2014
1003535EN01,201502PrintedinGermany ©PilzGmbH&Co.KG,2011
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