Pilz PSSu H F PN User manual

PSSu H F PN
Operating Manual-22071-EN-09
}Decentralised system PSSuniversal I/O

Preface
This document is the original document.
Where unavoidable, for reasons of readability, the masculine form has been selected when
formulating this document. We do assure you that all persons are regarded without discrim-
ination and on an equal basis.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for the user's internal purposes. Suggestions and comments for improving this documenta-
tion will be gratefully received.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PSSu H F PN
22071-EN-09 | 3
1 Introduction ............................................................................................................................4
1.1 Validity of documentation.......................................................................................................... 4
1.1.1 Retaining the documentation .................................................................................................... 4
1.2 Definition of symbols................................................................................................................. 4
2 Overview .................................................................................................................................6
2.1 Module features ........................................................................................................................ 6
2.2 Front view ................................................................................................................................. 7
3 Safety ...................................................................................................................................... 8
3.1 Intended use ............................................................................................................................. 8
3.2 Safety regulations ..................................................................................................................... 9
3.2.1 Use of qualified personnel ........................................................................................................ 9
3.2.2 Warranty and liability ................................................................................................................ 9
3.2.3 Disposal .................................................................................................................................... 9
4 Function description ............................................................................................................. 10
4.1 Block diagram ........................................................................................................................... 10
4.2 Supply voltage .......................................................................................................................... 10
4.3 Integrated protection mechanisms............................................................................................ 10
4.4 Projects..................................................................................................................................... 10
4.5 PROFINET................................................................................................................................ 11
4.5.1 Connection to PROFINET ........................................................................................................ 11
4.5.2 DIP switch for setting the F address ......................................................................................... 12
5 Installation ..............................................................................................................................13
5.1 General installation guidelines.................................................................................................. 13
5.2 Dimensions ............................................................................................................................... 13
5.3 Installing the head module........................................................................................................ 14
6 Interfaces ................................................................................................................................15
6.1 Interface configuration .............................................................................................................. 15
6.1.1 Connection to PROFINET ....................................................................................................... 15
7 Operation ................................................................................................................................16
7.1 Display elements ...................................................................................................................... 16
8 Technical Details ...................................................................................................................19
8.1 Safety characteristic data ......................................................................................................... 21
9 Order reference ......................................................................................................................22
10 EC declaration of conformity ................................................................................................ 23
11 UKCA-Declaration of Conformity ......................................................................................... 24

Introduction
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1 Introduction
1.1 Validity of documentation
This documentation is valid for the PSSu H F PN module. It is valid until new documenta-
tion is published.
Please also refer to the following documents:
}PSSuniversal System Description
}PSSuniversal Installation Manual
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
1.1.1 Retaining the documentation
This documentation is intended for instruction and should be retained for future reference.
1.2 Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

Introduction
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22071-EN-09 | 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.

Overview
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2 Overview
2.1 Module features
The product has the following features:
}PROFINET interface with PROFIsafe profile
}LEDs for:
– System status
–PROFINET status
–PROFIsafe status
–PROFIenergy status
}IRT/RT
}MRP
}Shared-Device
}iPar-Server
}PROFIenergy in conjunction with all digital ST output modules plus the following mod-
ules:
– PSSu E S 4DI-D
– PSSu E S PD-D
}Electronic modules that can be used for input/output:
– All failsafe modules
(PSSu E F...)
– All standard modules
(PSSu E S...)

Overview
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2.2 Front view
CHIP
X2
X1
F-ADDRESS
OFF ON
128
64
32
16
8
4
2
1
256
PROFINET
PSSu H
F PN
312 040
0000000
HW 000
000
ON
SO
SF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
2
3
4
5
6
7
8
9
1
Legend:
}1: PROFINET interface X1
}2: PROFINET interface X2
}3: DIP switch for setting the F address
}4 LEDs for PROFINET diagnostics
}5: Labelling strip with:
– Order number
– Serial number
– Hardware version number
– Firmware version number on delivery
}6: Field for 2D code
}7: LEDs for diagnostics on the PROFINET connection
}8: Description of head module
}9: Chip card slot

Safety
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3 Safety
3.1 Intended use
The module is designed for use in:
}Safety-related applications with
–PROFINET with PROFIsafe profile
}Non-safety-related applications with
–PROFINET
The module meets the requirements of ENIEC61508 up to SIL 3.
Intended use includes making the electrical installation EMC-compliant. Please refer to the
guidelines stated in the "PSSuniversal Installation Manual". The module is designed for use
in an industrial environment. It is not suitable for use in a domestic environment, as this can
lead to interference.
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the module
}Use of the module outside the areas described in this manual
}Any use of the module that is not in accordance with the technical details.
INFORMATION
The module is supported by the PSSuniversal Configurator and PSSuniver-
sal Assistant from Version 1.6.0. We recommend that you always use the
latest version (download from www.pilz.de).
Please also refer to the PROFINET guidelines issued by the "PROFIBUS User Group".
The module's firmware can be updated to a later version using the Firmware Manager on
the PSSuniversal Assistant. For the reason, the module's actual firmware version may not
always match the firmware version printed on the front of the unit. Updating the firmware
can also expand the module's functionality.
INFORMATION
The module's actual firmware version can only be established using the
Firmware Manager on the PSSuniversal Assistant.

Safety
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3.2 Safety regulations
3.2.1 Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by persons who are competent to do so.
A competent person is a qualified and knowledgeable person who, because of their train-
ing, experience and current professional activity, has the specialist knowledge required. To
be able to inspect, assess and operate devices, systems and machines, the person has to
be informed of the state of the art and the applicable national, European and international
laws, directives and standards.
It is the company’s responsibility only to employ personnel who
}Are familiar with the basic regulations concerning health and safety / accident prevention,
}Have read and understood the information provided in the section entitled Safety
}Have a good knowledge of the generic and specialist standards applicable to the specific
application.
3.2.2 Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended,
}Damage can be attributed to not having followed the guidelines in the manual,
}Operating personnel are not suitably qualified,
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
3.2.3 Disposal
}In safety-related applications, please comply with the mission time TM in the safety-related
characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

Function description
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4 Function description
4.1 Block diagram
Module Bus
Module
Supply
+ 5 V DC
Data
(FS/ST)
Configu-
ration
Chip-
Card
X2
X1
Configuration/
Data
(FS/ST)
4.2 Supply voltage
Module supply
}The module supply provides the module with voltage.
4.3 Integrated protection mechanisms
The module has the following protection mechanisms:
}Multi-channel diverse processor section
}Cyclical self tests
}Potentially isolated PROFINET interface
4.4 Projects
To configure the head module you will need the STEP7 software from Siemens and the
PSSuniversal Configurator. The PSSuniversal Configurator can be called up directly from
STEP7.
There are two options for downloading a project to the head module:
}Using the PSSuniversal Configurator
– Connect the head module to the programming device.
– If the head module contains a chip card, the current project will always be written to
the chip card as a PROFINET project chip card. A chip card is not required in order to
save the project in the head module.
}Using the PROFINET project chip card
– If the head module already contains a project, you will need to delete this project first
(see below).

Function description
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– Create a PROFINET project chip card using the PSSuniversal Configurator.
– Insert the PROFINET project chip card into the chip card slot on the head module and
start up the head module.
You will need a PROFINET reset chip card in order to delete a project on the head module.
}Create a PROFINET reset chip card using the PSSuniversal Configurator.
}Insert the PROFINET reset chip card into the head module and start up the head module.
}The PROFINET reset chip card deletes the existing project on the head module.
– The PROFINET reset chip card does not download a project to the head module.
Further information on this procedure is available in the PSSuniversal Configurator's online
help.
4.5 PROFINET
4.5.1 Connection to PROFINET
Decentralised input/output
}The head module enables the PSSuniversal to be used as a modular, decentralised in-
put/output module.
}The head module receives signals from a higher level control system; it processes these
signals and passes them on to the connected input/output modules.
}The head module receives signals from the connected input/output modules; it processes
these signals and passes them on to a higher level control system.
Interfaces
}PROFINET interface with PROFIsafe profile
– The PROFINET interface enables standard data to be exchanged with a higher level
control system.
– The PROFINET interface with PROFIsafe profile enables data to be transferred safely
between the PSSuniversal and a master controller.
– If a fault occurs, the module switches off the connected failsafe output modules.
– The station address is set via a DIP switch.
All the project data is stored in the head module. The project data can also be stored on a
chip card.

Function description
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22071-EN-09 | 12
4.5.2 DIP switch for setting the F address
The station address of a PSSu is set via the “F-ADDRESS” DIP switches. The DIP switches
are binary coded. Permitted station addresses are in the range 0D ... 511D.
A station address is set via a combination of the relevant binary coded switches:
“F-ADDRESS” DIP switch Meaning Example
Switch designation OFF ON Station address 52D
256 0 256D
F-ADDRESS
OFF ON
128
64
32
16
8
4
2
1
256
128 0 128D
64 0 64D
32 0 32D
16 0 16 D
8 0 8 D
4 0 4 D
2 0 2 D
1 0 1 D
INFORMATION
Each station address on PROFINET with PROFIsafe must be unique.

Installation
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5 Installation
5.1 General installation guidelines
Please also refer to the PSSuniversal Installation Manual.
The description below assumes that the mounting rail is already installed.
NOTICE
Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure against discharge
before touching the product, e.g. by touching an earthed, conductive sur-
face or by wearing an earthed armband.
5.2 Dimensions
56,4 mm
125,6 mm
72,6 mm
75,2 mm
69,2 mm 2,8 mm
21,6 mm
(2.448")(2.22") (0.11")
(4.945")
(2.858")
(0.85")
(2.96")

Installation
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5.3 Installing the head module
Prerequisite:
}The mounting rail must be installed.
Procedure:
}Install an end bracket to the left of the head module or leave enough space for one.
}Slot the groove on the head module on to the mounting rail from below [1].
}Push the head module back [2] until you hear it lock into position.
Schematic representation:
[2]
[1]

Interfaces
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6 Interfaces
6.1 Interface configuration
6.1.1 Connection to PROFINET
X1
Female RJ45 connector in
accordance with the
guidelines of the PROFINET
User Group (PNO)
8-core CAT-5 Ethernet patch
cable
8 1
Shield
X2
Female RJ45 connector in
accordance with the
guidelines of the PROFINET
User Group (PNO)
8-core CAT-5 Ethernet patch
cable
8 1
Shield
INFORMATION
With the plug in connection please note that the data cable and connector
have a limited mechanical load capacity. Appropriate design measures
should be used to ensure that the plug-in connection is insensitive to in-
creased mechanical stress (e.g. through shock, vibration). Such measures
include fixed routing und strain relief, for example. We also recommend the
use of an angled RJ45 connector.

Operation
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7 Operation
7.1 Display elements
Legend
LED on
LED flashes
LED flashes briefly
LED off
The module has two LEDs to display the PROFINET status ("BF" and "SF" LEDs).
CHIP
ON
SO
SF
BF
PSSu H
F PN
312 040
0000000
HW 000
000
ON
SO
SF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
LEDs for PROFINET dia-
gnostics
Meaning
"SF" status
(red)
"BF" status
(red)
No supply voltage or fault-free
operation
No Ethernet connection
No PROFINET connection
Diagnostic entry present

Operation
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The module has two LEDs to display the device status ("ON" and "SO" LEDs).
CHIP
ON
SO
SF
BF
PSSu H
F PN
312 040
0000000
HW 000
000
ON
SO
SF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
LED to display the device
status
Meaning
Name Status Colour
ON --- No supply voltage
Green Supply voltage present
Green Device is in PROFIenergy
mode
Red Error in the configuration or
hardware registry
Red Head module error
Or-
ange
Forcing
SO --- FS section is not running
Green FS section is running
Green Requires the user to confirm
via the reset button (e.g. after
swapping an FS module)
Flash
es
green,
2 Hz
Head module is in PROFIsafe
test mode

Operation
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The module has four LEDs to display the transmission status ("Li1", "Li2", "Tr1", "Tr2"
LEDs).
CHIP
Tr1
Tr2
Li1
Li2
PSSu H
F PN
312 040
0000000
HW 000
000
ON
SO
SF
BF
Tr1
Tr2
Li1
Li2
11
22
33
44
55
66
MAC
ADD
LED to display the transmis-
sion status
Meaning
Name Colour
Li 1 Green Connection X1
Li 2 Green Connection X2
Tr 1 Yellow Data transfer X1
Tr 2 Yellow Data transfer X2

Technical Details
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8 Technical Details
General
Certifications CE, EAC, TÜV, UKCA, cULus Listed
Application range Standard/failsafe
Module's device code 0229h
Electrical data
Internal supply voltage (module supply)
Module's power consumption 2,5 W
Max. power dissipation of module 2,5 W
PROFINET interface
Number 2
Input device 64 Byte
Output 64 Byte
Transmission rates 100 MBit/s
Transmission rate selectable via Automatic
Certification PNO
Manufacturer’s ID 092Fh
Connection RJ45
Device type Slave
Environmental data
Climatic suitability EN 60068-2-1, EN 60068-2-14, EN 60068-2-2, EN
60068-2-30, EN 60068-2-78
Ambient temperature
Temperature range 0 - 60 °C
Storage temperature
Temperature range -25 - 70 °C
Climatic suitability
In accordance with the standard EN 60068-2-78
Humidity 93 % r. h. at 40 °C
Condensation during operation Not permitted
Max. operating height above sea level 2000 m
EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN
61000-4-5, EN 61000-4-6, EN 61000-6-2, EN
61000-6-4
Vibration
In accordance with the standard EN 60068-2-6
Frequency 10 - 150 Hz
Amplitude 0,35 mm
Acceleration 1g

Technical Details
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Environmental data
Shock stress
In accordance with the standard EN 60068-2-27
Number of shocks 6
Acceleration 15g
Duration 11 ms
In accordance with the standard EN 60068-2-27
Number of shocks 1000
Acceleration 25g
Duration 6 ms
Airgap creepage
In accordance with the standard EN 60664-1
Overvoltage category II
Pollution degree 2
Protection type
Housing IP20
Mounting area (e.g. control cabinet) IP54
Mechanical data
Material
Bottom PC
Front PC
Dimensions
Height 128,4 mm
Width 75,2 mm
Depth 79,4 mm
Weight 170 g
Where standards are undated, the 2012-04 latest editions shall apply.