Pilz PNOZ p1vp User manual

PNOZ p1vp
Operating Manual 20925-EN-07
}Safety relays

Preface
This document is a translation of the original document.
All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes. Suggestions and comments for improving this documentation will be
gratefully received.
Source code from third-party manufacturers or open source software has been used for
some components. The relevant licence information is available on the Internet on the Pilz
homepage.
Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,
SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks
of Pilz GmbH & Co. KG in some countries.
SD means Secure Digital

Contents
Operating Manual PNOZ p1vp
20925-EN-07 3
Introduction 4
Validity of documentation 4
Using the documentation 4
Definition of symbols 4
Safety 5
Intended use 5
Safety regulations 5
Safety assessment 5
Use of qualified personnel 5
Warranty and liability 6
Disposal 6
Unit features 7
Safety features 7
Block diagram/terminal configuration 8
Function Description 8
Operating modes 9
Timing diagram 9
Installation 10
Wiring 11
Preparing for operation 12
Operation 15
Status indicators 15
Faults – Interference 15
Dimensions in mm 16
Technical details 16
Safety characteristic data 19
Remove plug-in terminals 20
Order reference 20
EC declaration of conformity 21

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20925-EN-07 4
Introduction
Validity of documentation
This documentation is valid for the product PNOZ p1vp. It is valid until new documentation
is published.
This operating manual explains the function and operation, describes the installation and
provides guidelines on how to connect the product.
Using the documentation
This document is intended for instruction. Only install and commission the product if you
have read and understood this document. The document should be retained for future ref-
erence.
Definition of symbols
Information that is particularly important is identified as follows:
DANGER!
This warning must be heeded! It warns of a hazardous situation that poses
an immediate threat of serious injury and death and indicates preventive
measures that can be taken.
WARNING!
This warning must be heeded! It warns of a hazardous situation that could
lead to serious injury and death and indicates preventive measures that can
be taken.
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices could be dam-
aged and also provides information on preventive measures that can be
taken. It also highlights areas within the text that are of particular import-
ance.

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20925-EN-07 5
INFORMATION
This gives advice on applications and provides information on special fea-
tures.
Safety
Intended use
The safety relay PNOZ p1vp is a base unit of the safety system PNOZpower. It provides a
safety-related interruption of a safety circuit.
The safety relay meets the requirements of EN 60947-5-1, EN 60204-1 and VDE 0113-1
and may be used in applications with
}E-STOP pushbuttons
}Safety gates
The following is deemed improper use in particular:
}Any component, technical or electrical modification to the product
}Use of the product outside the areas described in this manual
}Use of the product outside the technical details (see Technical details [ 16]).
NOTICE
EMC-compliant electrical installation
The product is designed for use in an industrial environment. The product
may cause interference if installed in other environments. If installed in other
environments, measures should be taken to comply with the applicable
standards and directives for the respective installation site with regard to in-
terference.
Safety regulations
Safety assessment
Before using a unit it is necessary to perform a safety assessment in accordance with the
Machinery Directive.
Functional safety is guaranteed for the product as a single component. However, this does
not guarantee the functional safety of the overall plant/machine. In order to achieve the re-
quired safety level for the overall plant/machine, define the safety requirements for the
plant/machine and then define how these must be implemented from a technical and organ-
isational standpoint.
Use of qualified personnel
The products may only be assembled, installed, programmed, commissioned, operated,
maintained and decommissioned by competent persons.

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A competent person is someone who, because of their training, experience and current pro-
fessional activity, has the specialist knowledge required to test, assess and operate the
work equipment, devices, systems, plant and machinery in accordance with the general
standards and guidelines for safety technology.
It is the company’s responsibility only to employ personnel who:
}Are familiar with the basic regulations concerning health and safety / accident preven-
tion
}Have read and understood the information provided in this description under "Safety"
}And have a good knowledge of the generic and specialist standards applicable to the
specific application.
Warranty and liability
All claims to warranty and liability will be rendered invalid if
}The product was used contrary to the purpose for which it is intended
}Damage can be attributed to not having followed the guidelines in the manual
}Operating personnel are not suitably qualified
}Any type of modification has been made (e.g. exchanging components on the PCB
boards, soldering work etc.).
Disposal
}In safety-related applications, please comply with the mission time TM in the safety-re-
lated characteristic data.
}When decommissioning, please comply with local regulations regarding the disposal of
electronic devices (e.g. Electrical and Electronic Equipment Act).

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Unit features
}Connection options for:
– E-STOP pushbutton
– Safety gate limit switch
– Start button
}instantaneous and delay-on de-energisation control of the expansion modules via the
PNOZpower bus
}2 semiconductor outputs
}Delay time can be set via rotary switches
}LED indicator for:
– Supply voltage
– Input status, channel1
– Input status, channel2
– Switch status of the output
– Start circuit
– Error
}Semiconductor outputs signal:
– Supply voltage/fault
– Switch status
}Max. 8 expansion modules can be connected via jumpers:
– max. 4 expansion modules that are controlled instantaneously,
– max. 4 expander modules that are controlled with a delay time
}Plug-in connection terminals
}See order reference for unit types
Safety features
The safety relay meets the following safety requirements:
}The circuit is redundant with built-in self-monitoring.
}The safety function remains effective in the case of a component failure.
}The correct opening and closing of the safety function relays is tested automatically in
each on-off cycle.

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Block diagram/terminal configuration
PNOZpower-Bus
Output
Output
(delay)
Function Description
The base unit PNOZ p1vp controls the expansion modules of the modular safety system via
the PNOZpower bus and it is used in conjunction with the expansion modules for the
safety-related interruption of a safety circuit.
When operating voltage is supplied the "PWR" LED will light. The unit is ready for operation
when the feedback loop Y1-Y2 and the start circuit S33-S34 are closed. The "START" LED
is lit.
}Input circuit is closed (e.g. E-STOP pushbutton not operated):
– The LEDs "CH.1IN" and "CH.2 IN" are lit.
– There is a high signal at the expansion module output for instantaneous control of
the expansion modules connected to the PNOZpower bus. The unit is active.
– The "OUT" status display will illuminate.
– The "START" LED goes out.
– A high signal is present at the semiconductor output switch state Y32.
}Input circuit is opened (e.g. E-STOP pushbutton operated):
– The LEDs "CH.1IN" and "CH.2 IN" go out.
– At the expansion module control output connected to the PNOZpower bus there is a
low signal.
– The "OUT" status display will go out.
– A low signal is present at the semiconductor output switch state Y32.
– Once the set delay time has elapsed there is a low signal at the output for delayed
control of the expansion modules on the PNOZpower bus.
Semiconductor output supply voltage/fault Y35
}A high signal is present at semi-conductor output Y35 if the supply voltage is present
and the internal fuse has not blown. If there is a fault on the PNOZ p1vp or on an ex-
pansion module, there is low signal at Y35.

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NOTICE
When controlling an expansion module via the den PNOZpower bus the
switch-on delay/delay-on de-energisation of the controlling device (e.g base
unit, control module, ...) and the expansion module are added together.
Operating modes
}Single-channel operation: No redundancy in the input circuit, earth faults in the start
and input circuit are detected.
}Dual-channel operation with detection of shorts across contacts: Redundant input cir-
cuit, PNOZ p1vp detects
– earth faults in the start and input circuit,
– short circuits in the input circuit,
– shorts across contacts in the input circuit.
}Automatic start: Unit is active once the input circuit has been closed.
}Manual start: Unit is active once the input circuit and the start circuit are closed.
}Monitored start: Unit is active once
– the input circuit is closed and then the start circuit is closed and opened again.
– the start circuit is closed and then opened again once the input circuit is closed.
Timing diagram
aa
a
a
aa b
b
b
b
bb
Output safe
Input
Start
POWER/PWR
Out semi OUT
Out semi ON
[2] [3]
[1]
Output safe delay
v v v v vv
Legend
}POWER/PWR: Supply voltage
}Start: Start circuit
}Input: Input circuit
}Output safe: Output to PNOZpower bus instantaneous
}Output safe delay: Output to PNOZpower bus delayed
}Out semi ON: Semiconductor output supply voltage/fault
}Out semi OUT: Semiconductor output switch state

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}[1]: Automatic start
}[2]: Manual start
}[3]: Monitored start
}a: Input circuit closes before start circuit
}b: Start circuit closes before input circuit
}ta: Switch-on delay
}tb: Delay-on de-energisation
}t3: Recovery time
}tv: Delay time
NOTICE
The delay-on de-energisation safety contacts open, even when a compon-
ent fails, at the latest after the set delay time + 20 ms + 15% of the set value
and the maximum delay-on de-energisation of the expansion module.
Installation
}The unit should be installed in a control cabinet with a protection type of at least IP54.
}Use the notches on the rear of the unit to attach it to a DIN rail.
}Fit the unit to a horizontal DIN rail. If other mounting positions are used, the switching
capability values stated in the technical details cannot be maintained.
}There are 2 sockets on the rear of the PNOZ p1vp.
The base unit/control module and the expansion modules are connected using the
jumpers supplied.
NOTICE
Always connect a terminator to the first and last device.
}Only use terminators, jumpers and terminals of the modular safety system PNOZpower.
}Layout:
– The base module and the expansion modules can be installed in any position on
the PNOZpower modular safety system.
– Expansion modules installed to the left of the base unit are controlled instantan-
eously, expansion modules installed to the right of the base unit are controlled with
a time delay.
– When using the power supply PNOZ pps1p: Install a power supply to the left of the
base unit for instantaneously controlled expansion modules and a power supply to
the right of the base unit for expansion modules controlled with a delay time.
}Maximum hardware:
– 1 base unit
– 4 expansion modules that are controlled instantaneously

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– 4 expansion modules that are controlled with a delay time
– 2 power supplies (one device each for delayed and instantaneous expansion mod-
ules)
Power supply
PNOZ pps1p
Power supply
PNOZ pps1p
Base unit
PNOZ p1vp
Max. 4 expansion modules, delay on de-energisationMax. 4 expansion modules, instantaneous
95579
Terminator
Order no. 779120
95425
Jumper
Order no. 774639
95579
Terminator
Order no. 779120
WARNING!
Risk of electrocution!
When voltage is applied, contact with live components could result in seri-
ous or even fatal injury from an electric shock.
The plug-in connection terminals should only be connected and disconnec-
ted when the voltage is switched off.
Wiring
Please note:
}Information given in the "Technical details [ 16]" must be followed.
}Delivery condition: Link between Y1-Y2 (feedback loop)
}Semiconductor outputs should not be used for safety circuits!
}Calculation of the max. cable runs lmax in the input circuit:
Rlmax
Rl / km
Imax =
Rlmax = max. overall cable resistance (see Technical details [ 16])
Rl/km = cable resistance/km
}Use copper wire that can withstand 60/75°C.
}When connecting magnetically operated, reed proximity switches, ensure that the max.
peak inrush current (on the input circuit) does not overload the proximity switch.
}Use the power supply PNOZ pps1p, or an external power supply that complies with the
regulations for extra low voltages with safe electrical separation (SELV, PELV) in ac-
cordance with VDE 0100, Part 410.
}Ensure the wiring and EMC requirements of IEC 60204-1 are met.

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Important for detection of shorts across contacts:
As this function for detecting shorts across contacts is not failsafe, it is tested by Pilz during
the final control check. If there is a danger of exceeding the cable length, we recommend
the following test after the installation of the device:
1. Unit active (the LEDs "PWR", "CH.1 IN", "CH.2 IN" and "OUT" are lit).
2. Short circuit the test terminals S12, S22 for detecting shorts across the inputs.
3. The unit‘s fuse must be triggered (only the "FAULT" LED is lit). Cable lengths in the
scale of the maximum length can delay the fuse triggering for up to 2 minutes.
4. Reset the fuse: Remove the short circuit and switch off the supply voltage for approx. 1
minute.
Preparing for operation
Set delay time
The delay time results for the addition of the times set by the two rotary switches.
Examples:
}Unit type with a delay time of 30 s:
– Required delay time: 7 s
– Setting: left rotary switch: 5, right rotary switch: 2
}Unit type with a delay time of 300 s:
– Required delay time: 240 s
– Setting: left rotary switch: 200, right rotary switch: 40

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Supply voltage AC DC
A1
A2
L+
L-
NOTICE
When the PNOZ pps1p power supply unit is used, the unit draws power via
the PNOZpower bus. Do not connect an external supply voltage to A1 and
A2!
Input circuit Single-channel Dual-channel
E-STOP
without detection of shorts across
contacts
S1
S22
S21
S11
S52
S12
S1
S11
S12
S52
S22
S21
E-STOP
with detection of shorts across
contacts
S1
S22
S21
S12
S11
S52
S11
Safety gate
without detection of shorts across
contacts
S1
S22
S21
S11
S52
S12
S1 S2
S22
S21
S11
S12
S52
Safety gate
with detection of shorts across
contacts
Light beam device with detection
of shorts across contacts via
ESPE

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Start circuit
E-STOP/safety gate wiring
(single-channel and dual-chan-
nel without detection of shorts
across contacts)
E-STOP/safety gate wiring
(dual-channel with detection of
shorts across contacts)
Automatic start
Manual start
S33
S34
S3
Monitored start
S33
S34
S3
S37
Y1
S12
S34
S3
S37
Y1
NOTICE
In the event of an automatic start or manual start with bridged start contact
(fault):
The unit starts up automatically when the safeguard is reset, e.g. when the
E-STOP pushbutton is released. Use external circuit measures to prevent
an unexpected restart.
Feedback loop with feedback loop monitoring
without feedback loop monitor-
ing
Link or contacts from external con-
tactors
K5 N
L1
K6
13 (23 ...)
14 (24 ...)
Y1 K5 K6
Y2
Base unit
Expansion module
Semiconductor output
Y31, Y30: External supply voltage

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Legend
}S1: E-STOP pushbuttons
}S3: Start button
}: Switch operated
}: Gate open
}: Gate closed
Operation
NOTICE
The safety function should be checked after initial commissioning and each
time the plant/machine is changed. The safety functions may only be
checked by qualified personnel.
Status indicators
LEDs indicate the status and errors during operation:
LED on
PWR
Supply voltage is present.
START
Start circuit is closed.
CH.1 IN
Channel 1 input circuit is closed.
CH.2 IN
Channel 2 input circuit is closed.
OUT
The output on the PNOZpower bus and the semiconductor output Y32 have a
high signal.
FAULT
Earth fault or short across contacts has occurred.
Faults – Interference
}Earth fault or short across contacts
The supply voltage fails and the safety contacts open via an electronic fuse. Once the
cause of the respective fault has been removed and the supply voltage is switched off
for approx. 1minute, the unit is ready for operation again.
}LED "PWR" does not light: Short circuit or no supply voltage.

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}Error at an PNOZ p1vp expansion module: Semiconductor output Y35 has a Low sig-
nal.
Dimensions in mm
Technical details
General 773950 773951
Approvals
CCC, CE, EAC (Eurasian), TÜV,
cULus Listed
CCC, CE, EAC (Eurasian), TÜV,
cULus Listed
Electrical data 773950 773951
Supply voltage
Voltage 24 V 24 V
Kind DC DC
Voltage tolerance -15 %/+10 % -15 %/+10 %
Power consumption 4 W 4 W
Residual ripple DC 160 % 160 %
Duty cycle 100 % 100 %
Inputs 773950 773951
Number 2 2
Voltage at
Input circuit DC 24 V 24 V
Start circuit DC 24 V 24 V
Feedback loop DC 24 V 24 V
Current at
Input circuit DC 40 mA 40 mA
Start circuit DC 340 mA 340 mA
Feedback loop DC 40 mA 40 mA
Min. input resistance at power-on 70 Ohm 70 Ohm

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Inputs 773950 773951
Max. overall cable resistance Rl-
max
Single-channel at UB DC 60 Ohm 60 Ohm
Dual-channel without detection
of shorts across contacts at UB
DC 120 Ohm 120 Ohm
Dual-channel with detection of
shorts across contacts at UB DC 30 Ohm 30 Ohm
Semiconductor outputs 773950 773951
Number 2 2
Voltage 24 V 24 V
Current 20 mA 20 mA
External supply voltage 24 V 24 V
Voltage tolerance -15 %/+10 % -15 %/+10 %
Times 773950 773951
Switch-on delay
With automatic start max. 250 ms 250 ms
With automatic start after power
on max. 270 ms 270 ms
With manual start max. 250 ms 250 ms
With monitored start with rising
edge max. 210 ms 210 ms
Delay-on de-energisation
With E-STOP max. 30 ms 30 ms
With power failure max. 70 ms 70 ms
Recovery time at max. switching
frequency 1/s
After E-STOP 1 s 1 s
After power failure 1 s 1 s
Selectable delay times
0,3 ... 5 s, 10 ... 15 s, 15 ... 20 s,
20 ... 25 s, 25 ... 30 s, 5 ... 10 s
1,5 ... 50 s, 100 ... 150 s, 150 ...
200 s, 200 ... 250 s, 250 ... 300 s,
50 ... 100 s
Time accuracy based on range end
value +/-15 % +20 ms +/-15 % +20 ms
Supply interruption before de-ener-
gisation 20 ms 20 ms
Simultaneity, channel 1 and 2 max. 210 ms 210 ms
Environmental data 773950 773951
Climatic suitability EN 60068-2-78 EN 60068-2-78
Ambient temperature
Temperature range -10 - 55 °C -10 - 55 °C
Storage temperature
Temperature range -40 - 85 °C -40 - 85 °C
Climatic suitability
Humidity 93 % r. h. at 40 °C 93 % r. h. at 40 °C
Condensation during operation Not permitted Not permitted

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Environmental data 773950 773951
EMC EN 60947-5-1, EN 61000-6-2, EN
61326-3-1
EN 60947-5-1, EN 61000-6-2, EN
61326-3-1
Vibration
In accordance with the standard EN 60068-2-6 EN 60068-2-6
Frequency 10 - 55 Hz 10 - 55 Hz
Amplitude 0,35 mm 0,35 mm
Airgap creepage
In accordance with the standard EN 60947-1 EN 60947-1
Overvoltage category III III
Pollution degree 2 2
Rated insulation voltage 30 V 30 V
Rated impulse withstand voltage 0,8 kV 0,8 kV
Protection type
Mounting area (e.g. control cab-
inet) IP54 IP54
Housing IP30 IP30
Terminals IP20 IP20
Mechanical data 773950 773951
Mounting position Horizontal on top hat rail Horizontal on top hat rail
Material
Bottom PPO UL 94 V0 PPO UL 94 V0
Top ABS UL 94 V0 ABS UL 94 V0
Connection type Screw terminal Screw terminal
Mounting type plug-in plug-in
Conductor cross section with screw
terminals
1 core flexible 0,2 - 2,5 mm², 24 - 12 AWG 0,2 - 2,5 mm², 24 - 12 AWG
2 core with the same cross sec-
tion, flexible with crimp connect-
ors, no plastic sleeve 0,25 - 1 mm², 24 - 16 AWG 0,25 - 1 mm², 24 - 16 AWG
2 core with the same cross sec-
tion, flexible without crimp con-
nectors or with TWIN crimp con-
nectors 0,5 - 1,5 mm², 24 - 16 AWG 0,5 - 1,5 mm², 24 - 16 AWG
Torque setting with screw terminals 0,6 Nm 0,6 Nm
Dimensions
Height 94 mm 94 mm
Width 45 mm 45 mm
Depth 135 mm 135 mm
Weight 355 g 355 g
Where standards are undated, the 2014-07 latest editions shall apply.

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Safety characteristic data
NOTICE
You must comply with the safety-related characteristic data in order to
achieve the required safety level for your plant/machine.
Operating
mode
EN ISO 13849-1:
2008
PL
EN ISO 13849-1:
2008
Category
EN 62061
SIL CL
EN 62061
PFHD [1/h]
EN ISO 13849-1:
2008
TM [year]
Safety contacts,
instantaneous PL e Cat. 4 SIL CL 3 2,31E-09 20
Safety contacts,
delayed <30 s PL d Cat. 3 SIL CL 2 2,64E-09 20
Safety contacts,
delayed ≥30 s PL c Cat. 1 SIL CL 1 2,87E-09 20
All the units used within a safety function must be considered when calculating the safety
characteristic data.
INFORMATION
A safety function's SIL/PL values are not identical to the SIL/PL values of
the units that are used and may be different. We recommend that you use
the PAScal software tool to calculate the safety function's SIL/PL values.

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Remove plug-in terminals
Procedure: Insert the screwdriver into the housing recess behind the terminal and lever the
terminal out.
Do not remove the terminals by pulling the cables!
WARNING!
Risk of electrocution!
When voltage is applied, contact with live components could result in seri-
ous or even fatal injury from an electric shock.
The plug-in connection terminals should only be connected and disconnec-
ted when the voltage is switched off.
Order reference
Product type Features Connection type Order No.
PNOZ p1vp 24 VDC;
Delay: up to 30 s selectable
Screw terminals 773 950
PNOZ p1vp 24 VDC;
Delay: up to 300 s selectable
Screw terminals 773 951