PLANEPRINT ZLIN SAVAGE BOBBER User manual

PRINTING & CONSTRUCTION MANUAL
PRINTING & CONSTRUCTION MANUAL
ZLIN „SAVAGE BOBBER“
• Detailed Semiscale model in 3D lightweight construction.
• Real 1 wall construction (Currently only supported by CURA!).
• Wingspan 900mm (35.4 inches). Designed for micro sized electronics.
WATCH OUT!
This 3D print model
is specially optimized
for CURA.V3 2020
STL DATA FOR DOWNLOADING
AT www.planeprint.com
EN

ZLIN SAVAGE BOBBER 2
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
  
The Savage went into production between 1997
and 1998 in Italy. The idea was to develop an air-
craft with good handling and STOL properties, in
the classic, proven design and traditional construc-
tion, which is economical and easy to build but also
to repair.
Inspired by one of the 20th century aviation legends
- the Piper Cub - several prototypes were built by
SAVAGE designers, aeronautical engineers Bonaldo,
Franchini and Vizzini (the latter had worked for Aeri-
talia and was a long time before joining Aermacchi
at Boeing in Seattle) which should form the basis for
the final Savage in the ULM category.
Designed with the most advanced CAD design and
simulation software (CATIA, Solidworks and NAS-
TRAN), the Savage has undergone an intensive va-
lidation process for on-board static testing and tes-
ting to meet the most stringent industry standards
for lightweight aircraft design and manufacturing.
Shortly after its conception and prior to its official
launch, the Savage won first prize in 1999 as the
Best Plan-Built Ultralight at the Experimental Aircraft
Association meeting in Carpi, Italy. In 1999, the pro-
duction of the Savage was relocated to the Czech
Republic and since then, the aircraft manufacturer
Zlin Aviation S.r.o. carried out. The highest quality
aviation materials from the USA, Italy and France are
processed by the most competent staff.
By May 2014, more than 280 Savages had been de-
livered to various countries worldwide. Zlin Aviation
is always looking for new markets and dealers. Do
not hesitate to contact Zlin if you think you want to
become part of the dealer network.
Courtesy of Zlin Aviation S.r.o.

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
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     
You may wonder why this 3D model is suitable exclusively for CURA right?
The most important thing about small RC model airplanes is always the ratio of size to weight.
The lighter a model is, the better its flight characteristics and also the flight time is significantly
increased.
With our unique design process, we manage to make Weights relevant items in a true 1-wall prin-
ting process for the outer skin but also for the filling offer. So we save weight while maintaining the
necessary stability.
Here we show you how to get started from a standard CURA profile Make settings. For this model
we only need 4, easy to create profiles.
It is absolutely necessary to observe the information provided by PLANEPRINT.com in order:
to slice the component correctly. However, it may make sense to perfect your 3D printing by
additionally performing several hiring activities depending on your printer and the filament used.
The development of a complex, airworthy RC flight model to express on any standard 3D printer is
a very complex and extensive process. Therefore, we appeal to your fairness not to forward the STL
data you have acquired to third parties. Our STL files are provided with indelible copyright water-
marks that can be verified at any time.
Thank you for your understanding and have fun with your PLANEPRINT MODEL!
Importnt for th
1-wll-prnt
In order to print airfoils of the lowest possi-
ble weight with high stability, it is necessa-
ry to print with only one wall line (Nozzle 0.4
mm). Decisive here is the adhesion between
the layers! To achieve this, you must print at
a much higher temperature than normal. As
a guideline, 230 ° C is a good starting point.
The parts-cooling fan should be set to 0% or
a maximum of 20%. Since not every printer
works the same, it may be necessary to make
small adjustments to these settings.
For slcng ll Plnprnt
modls, four profls hv
to b crtd n Cur
PROFILE P1_fullbod
PROFILE P2_hollowbod
PROFILE P3_surfc
PROFILE P4_flx
You cn fnd th dscrpton t
wwwplnprntcom/prnt

ZLIN SAVAGE BOBBER
4
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
 

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
 1_
The following parts must be sliced with the profile P1_FULLBODY.
Recommended additional settings are listed in the screenshots.
INFO
STL File: COWLING_p1.stl
Material: PLA
Weight: ~ 20 g
(without support)
ADDITIONAL SETTINGS
• Generate support
• Support Overhang Angle 55°
• Support Wall Line Count 0
INFO
STL file: GRID-1_p1.stl
Material: PLA or Carbon
Weight: ~ 10 g
ADDITIONAL SETTINGS
None required

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
INFO
STL file: GRID-2_p1.stl
Material: PLA or Carbon
Weight: ~ 8 g
ADDITIONAL SETTINGS
None required
INFO
STL file: GRID-3_p1.stl
Material: PLA or Carbon
Weight: ~ 9 g
ADDITIONAL SETTINGS
None required
 1_

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
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INFO
STL file: LANDING GEAR_p1.stl
Material: PLA or Carbon
Weight: ~ 11 g
ADDITIONAL SETTINGS
• as needed support structure
activate
INFO
STL file: PARTS_p1.stl
Material: PLA
Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
 1_

ZLIN SAVAGE BOBBER
8
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
INFO
STL file: RIMS_p1.stl
Material: PLA
Weight: ~ 5 g
ADDITIONAL SETTINGS
• as needed support structure
activate
* This cone improves printing and can then
be thrown away.
 1_
INFO
STL files: STRUT-L_p1.stl
STRUT-R_p1.stl
Material: PLA
Weight: ~ 12 g
ADDITIONAL SETTINGS
None required
*

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
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 2_
The following parts must be sliced with the profile PROFILE P2_HOLLOWBODY.
Recommended additional settings are listed in the screenshots.
INFO
STL file: ENGINE_p2.stl
Material: PLA
Weight: ~ 3 g
ADDITIONAL SETTINGS
None required
INFO
STL file: FUSELAGE_p2.stl
Material: PLA
Weight: ~ 47 g
ADDITIONAL SETTINGS
None required

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
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 2_
INFO
STL file: TEMPLATE_p2.stl
Material: PLA
ADDITIONAL SETTINGS
None required

ZLIN SAVAGE BOBBER
11
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
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INFO
STL file: ELEVATOR_p3.stl
Material: PLA
Weight: ~ 29 g
ADDITIONAL SETTINGS
None required
 3_
The following parts must be sliced with the profile PROFILE P3_SURFACE (1 Wall Print).
Recommended additional settings are listed in the screenshots.
INFO
STL files: AILERON-L_p3.stl
AILERON-R_p3.stl
Material: PLA
Weight: ~ 14 g
ADDITIONAL SETTINGS
None required
PLEASE NOTE
The slots for the hinges hinges rest
on the pressure plate and must be
opened slightly with the cutter.
Please be carful!
PLEASE NOTE
The slots for the hinges hinges rest
on the pressure plate and must be
opened slightly with the cutter.
Please be carful!

ZLIN SAVAGE BOBBER
12
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
INFO
STL files: WING-INSIDE-L_p3.stl
WING-INSIDE-R_p3.stl
Material: PLA
Weight: ~ 33 g
ADDITIONAL SETTINGS
None required
INFO
STL file: RUDDER_p3.stl
Material: PLA
Weight: ~ 15 g
ADDITIONAL SETTINGS
• as needed support structure
activate
PLEASE NOTE
The slots for the hinges rest on the
pressure plate and must be ope-
ned slightly with the cutter.
Please be careful!
 3_
CAUTION:
All P3_SURFACE parts should
be printed one at a time,
otherwise slicing errors may
occur. In addition, the surface
will exhibit fewer blobs and
oozing defects if the print
head doesn’t move from one
component to another.

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
INFO
STL files: WINGIP-L_p3.stl
WINGTIP_p3.stl
Material: PLA
Weight: ~ 9 g
ADDITIONAL SETTINGS
None required
INFO
STL files: WING-OUTSIDE-L_p3.stl
WING-OUDSIDE-R_p3.stl
Material: PLA
Weight: ~ 31 g
ADDITIONAL SETTINGS
None required
 3_
CAUTION:
All P3_SURFACE parts should
be printed one at a time,
otherwise slicing errors may
occur. In addition, the surface
will exhibit fewer blobs and
oozing defects if the print
head doesn’t move from one
component to another.

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
INFO
STL file: WHEELS_p4.stl
Material: TPU soft or
medium hard
Weight: ~ 32 g
ADDITIONAL SETTINGS
None required
 4_
The following parts must be sliced with the profile PROFILE P4_FLEX (flexible materials).
Recommended additional settings are listed in the screenshots.
INFO
STL file: HINGES_p4.stl
Material: TPU soft or
mittelhart
Weight: ~ 2 g
ADDITIONAL SETTINGS
None required

ZLIN SAVAGE BOBBER 15
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
 
MATERIALS
• tapping screws M2*10 11 Pieces
• metal screws M3*35 2 Pieces
• stop nut M3 2 Pieces
• CA super glue, liquid and liquid medium
• Activator
• hair gums ~ 15 mm
• carbon rod Ø 1,2 mm 1 m
• servo extension cable 50 cm
• double-sided adhesive tape (padded)
• steel wire Ø 1mm
• rod connection 6 Pieces
TOOLS
• Cutter knife
• Philips screwdriver
• Needle nose pliers
RC COMPONENTS
STANDARD ENGINE 2S
Engine: e.g. AXI 2203/40 VPP
BEC-Controller: zum Motor passender
Prop: APC 8X3,8 SF, 8X4
Battery pack (~ 50 g): 2S LiPo-Akku ca. 950 MAH
PERFORMANCE ENGINE 3S
Engine: e.g. Volta 2206/1400 kV
BEC-Controller: zum Motor passender BEC-Regler
Prop: APC 8X4,7
Battery pack (~ 50 g): 3S LiPo-Akku 600-800 MAH
5 X PICCO-Servo e.g. PLANET-HOBBY ECO PLUS
(max. 23x26x8 mm): PICCO 8 DIGITAL SERVO
or Diamond D47
Engine: e.g. AXI 2203/40 VPP
BEC-Controller: zum Motor passender
Prop: APC 8X3,8 SF, 8X4
TIPP
We recommend the
purchase of a small range of
screws, which can be used
for all future PLANEPRINT
models.
Simply search the Internet
for: M2 Flat Head Tapping
Screw Assortment …

ZLIN SAVAGE BOBBER
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PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
 

ZLIN SAVAGE BOBBER 17
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
EN
1
2
Squeeze firmly down
1 x right
1 x left
use the template to
align the side parts
exactly vertical!

ZLIN SAVAGE BOBBER 18
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
3
EN
4
5

ZLIN SAVAGE BOBBER 19
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
6
7

ZLIN SAVAGE BOBBER 20
PRINTING & CONSTRUCTION MANUAL
© PLANEPRINT
EN
tapping screw M2
carbon rod 1,2 mm
Attention: do not stick
the wheel!
8
9