PLANEPRINT JETWING User manual

PRINTING & ASSEMBLING MANUAL
Modular high-performance EDF Jet
You can find the STL data
at www.planeprint.com
Standard WING . . . . Page 4 to 18
FUSELAGE EDF . . . . Page 19 to 48
NOTE: Slicing only
works with CURA!
PRINTING & ASSEMBLING MANUAL
Modular high-performance EDF Jet

JETWING
2
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Printing the parts – Printing profiles
Here we show you how to make adjustments from a standard CURA profile.
For this model we need only 3 (P1, P4, P5), easy to create profiles.
For the new PROFILE P5_gyroid it is essential to use Cura Version 5 or later, It will work with
older versions, but the weight of the parts will be higher and the printing time longer.
This manual is constantly being improved and supplemented, we recommend downloading
the latest version from our website before building.
The development of a complex, airworthy RC flight model to express on any standard 3D printer is
a very complex and extensive process. Therefore, we appeal to your fairness not to forward the STL
data you have acquired to third parties. Our STL files are provided with indelible copyright water-
marks that can be verified at any time.
Thank you for your understanding and have fun with your PLANEPRINT MODEL!
Important for the
1-wall-print (P3, P5)!
In order to print airfoils of the lowest possi-
ble weight with high stability, it is necessa-
ry to print with only one wall line (Nozzle 0.4
mm). Decisive here is the adhesion between
the layers! To achieve this, you must print at
a much higher temperature than normal. As
a guideline, 230° C is a good starting point.
The parts-cooling fan should be set to 0% or
a maximum of 20%. Since not every printer
works the same, it may be necessary to make
small adjustments to these settings.
For slicing all Planeprint
models, these profiles have
to be created in Cura:
PROFILE P1_fullbody
PROFILE P2_hollowbody
PROFILE P3_surface
PROFILE P4_flex
PROFILE P5_gyroid
You can find the description at
www.planeprint.com/print
It is essential for the necessary stability of the JETWING that the LW parts printed with
PROFILE_5 are as stable as possible. Please use a test part to check the strength by fracture
tests. It must not break along the layer lines under any circumstances! Also note that the printing
temperature for LW-PLA is as low as possible to obtain a wall thickness of 0.4 to 0.6 mm at a
flow of 65%. At too high temperatures, LW-PLA becomes brittle and breaks more easily.

JETWING 3
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
RC Components
ENGINE 4S EDF 70 MM – FMS or Wemotec Mini Fan, Stream Fan (We use the FMS from Pichler)
ATTENTION: the drive should provide a maximum thrust of 1.8 Kg. If you want to use
a 5S or 6S drive, be aware that the JETWING will be overpowered and fly accordingly
carefully and dosed! Note: With some EDF the motor cables must be extended a little!
BEC-CONTROLLER suitable for your EDF (Make sure to use sufficiently dimensioned plug connections!)
RECEIVER 4 Channel
BATTERY 4S LiPo-Akku, 3000 - 4000 mAh (Maximum dimensions: 140*40*40 mm, ideal weight 390g)
Or a receiver battery for the GLIDER VERSION
SERVOS WINGS 2 pieces like Corona 939MG, or comparable
The servos should definitely have metal gears and a torque of min. 2.5 kg/cm,
for 5S or 6S drive 4 kg/cm!
SERVO RUDDER 1 piece like
Corona 939MG, 929MG
or comparable
Required accessoires
• LW-PLA (cannot be replaced by PLA!), 750 grams
• PLA oder bether Tough PLA, 200 grams
• TPU A95, 100 grams
• some tapping screws Ø2 mm
• Grub screw Ø3mm, 1 piece
• Metal screw 3*20mm with self-locking nut, 1 piece
• CA super glue (liquid and liquid medium)
• CA activator
• Carbon tube Ø8mm*1000, 2 pieces
• Rod connection, 2 pieces (+1 piece for Rudder version)
• Self-adhesive Velcro tape
• Velcro strap
• Servo extension cable
• Carbon rod or Steel wird for Servo Linkage
Tools
• Cutter knife
• small Philips screwdriver
• Sandpaper
• Metal saw
• needle-nose pliers
(simply search for: M2 flat head
tapping screw assortment)
Maximum dimensions Wing Servos:
max. 29 mm max. 13 mm
max. 30 mm
Maximum dimension Rudder Servo:
max. 22.5 mm max. 11.5 mm
max. 24.6 mm

JETWING 4
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Basic Information:
Gluing the parts printed with PROFILE P5
STEP 1 As a first step, it is important to roughen and smooth the adhesive surfaces with sandpaper.
STEP 2 Insert the interconnects into the slots provided on one side.
STEP 3 Apply a lot of glue to the side with the interconnects. It is important that there is glue everywhere,
especially on the outside and inside of the wall surfaces, in order to achieve a perfect connection.
The interconnects only serve to align the parts to each other. It is better not to apply glue here,
otherwise it can happen that the glue suddenly hardens while the parts are being put together and
stops the process.
Use medium viscosity CA glue, thinner glue would run down the parts too easily.
After assembly, align the two parts exactly and wipe off the excess CA glue from the surface
with a cloth. Now spray with activator spray along the gluing surface and carefully press the parts
together.
STEP 4 Clean the glued areas slightly with a sharp-bladed cutter.
Installing the hinges – rudder/elevator/ailerons
First put the TPU hinges into the wing and put the aileron onto the hinges.
Then fold the aileron a little to the side and put a drop of thin liquid on each
hinge! CA glue. Wait until the glue has completely coagulated (due to capillary
action) into the slots of the hinges and straighten the aileron again. Push it all the
way to the wing, printed spacers provide the correct distance. Now spray some
activator spray on each hinge to cure the CA glue. Repeat on the other side of
the hinges. Do not use too much glue and test if each hinge holds well.
First put the TPU hinges into the wing and put the aileron onto the hinges.
Then fold the aileron a little to the side and put a drop of thin liquid on each
hinge! CA glue. Wait until the glue has completely coagulated (due to capillary
action) into the slots of the hinges and straighten the aileron again. Push it all the
way to the wing, printed spacers provide the correct distance. Now spray some
TPU hinge
Slots
Spacer
thin

JETWING 5
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
PLA LW-PLA TPU
Standard WING
Standard WING

JETWING
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PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Aileron Parts_p1_J.stl
MATERIAL PLA, Weight: ~ 15 g
ADDITIONAL SETTINGS
None required
Wing fences_p1_J.stl
MATERIAL PLA, Weight: ~ 4 g
ADDITIONAL SETTINGS
None required
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Standard WING

JETWING
7
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Wing parts_p1_J.stl
MATERIAL PLA, Weight: ~ 6 g
ADDITIONAL SETTINGS
None required
Wing protector_p1_J.stl
MATERIAL PLA, Weight: ~ 7 g
ADDITIONAL SETTINGS
None required
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
Standard WING

JETWING
8
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Aileron 1 left_p5PLA_J.stl
Aileron 1 right_p5PLA_J.stl
MATERIAL PLA, ~ 12 g*
*Weighed
ADDITIONAL SETTINGS
• Flow 100 %
• set Brim
• Retract settings for normal PLA
IMPORTANT The ailerons must NOT
be printed with LW-PLA, because at the
high speed the JETWING can reach,
the bending strength is not sufficient!
Aileron 2 left_p5PLA_J.stl
Aileron 2 right_p5PLA_J.stl
MATERIAL PLA, ~ 13 g*
*Weighed
ADDITIONAL SETTINGS
• set Brim
• Retract settings for normal PLA
PROFILE P5_GYROID normal PLA or Tough PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings
for the individual parts! These parts must be printed with normal or Tough PLA.
Standard WING

JETWING
9
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Hinges wings_p4_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
PROFILE P4_FLEX TPU A95
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Standard WING

JETWING
10
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
INFO Tension belt lenght
If you want to change them slightly
in length, you can simply change the
dimension of the X-axis in Cura (Uniform
scaling must NOT be selected).
Tension belt TPUA95_p4_J.stl
Tension belt VarioShore_p4_J.stl
MATERIAL TPU ~ A95, Weight: ~ 2 g
ADDITIONAL SETTINGS
• Infill Density 100 %
INFO: the tension belt made of VarioShore
LW-TPU is shorter because the material is
more elastic. We recommend the variant
made of VarioShore.
PROFILE P4_FLEX TPU A95 or VarioShore
The following parts must be sliced with the PROFILE P4_FLEX.
Please note the additional settings for the individual parts!
Standard WING

JETWING
11
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Wing 1 left_p5+_J.stl
Wing 1 right_p5+_J.stl
MATERIAL LW-PLA, ~ 29 g*
*Weighed
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 2 left_p5+_J.stl
Wing 2 right_p5+_J.stl
MATERIAL LW-PLA, ~ 16 g*
*Weighed
ADDITIONAL SETTINGS
• Wall Line Count: 2
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings
for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Standard WING

JETWING
12
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Wing 3 left_p5+_J.stl
Wing 3 right_p5+_J.stl
MATERIAL LW-PLA, ~ 9 g*
*Weighed
ADDITIONAL SETTINGS
• Wall Line Count: 2
Wing 4 left_p5_J.stl
Wing 4 right_p5_J.stl
MATERIAL LW-PLA, ~ 38 g*
*Weighed
ADDITIONAL SETTINGS
• Wing left: Z Seam Position Back Right
• Wing right: Z Seam Position Back Left
Don‘t forget to set the
Wall Line Count back to 1!
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings
for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Standard WING

JETWING
13
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Wing 5 left_p5_J.stl
Wing 5 right_p5_J.stl
MATERIAL LW-PLA, ~ 30 g*
*Weighed
ADDITIONAL SETTINGS
None required
Wing 6 left_p5_J.stl
Wing 6 right_p5_J.stl
MATERIAL LW-PLA, ~ 25 g*
*Weighed
ADDITIONAL SETTINGS
None required
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings
for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Standard WING

JETWING
14
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Interconnects wing_p1_J.stl
MATERIAL LW-PLA, ~ XX g*
*Weighed
ADDITIONAL SETTINGS
None required
You can also print the interconnects
with PROFILE_1.
PROFILE P5_GYROID Light-Weight LW-PLA!
The following parts must be sliced with the PROFILE P5_GYROID. Please note the additional settings
for the individual parts! It is essential to print these parts with LW-PLA!
Basic settings for LW-PLA: Please follow the instructions in our WINGTEST AND CALIBRATION TOOL
on our website for correct adjustment!
Standard WING
Wingtip left_p5_J.stl
Wingtip right_p5_J.stl
MATERIAL LW-PLA, ~ 10 g*
*Weighed
ADDITIONAL SETTINGS
None required

JETWING 15
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
ASSEMBLING MANUAL WINGS
Wing 4 left_p5_J.stl
Wing 5 left_p5_J.stl
Wing 2 left_p5_J.stl
Wing 1 left_p5_J.stl
Wing 6 left_p5_J.stl
Wing 3 left_p5_J.stl
medium l.
medium l.
medium l.
Follow the instructions „Gluing the parts“ on page 4.
Standard WING

JETWING 16
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Wingtip left_p5_J.stl
Wing parts_p1_J.stl
Interconnects wing_p1_J.stl
medium l.
medium l.
medium l.
Carbon tube Ø8*1000mm
Standard WING

JETWING 17
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Aileron 2 left_p5PLA_J.stl
Wing fences_p1_J.stl
Aileron 1 left_p5PLA_J.stl
Wing protector_p1_J.stl
Wing parts_p1_J.stl
Tension belt TPUA95_p4_J.stl
Aileron assembly
Wing fastening
STEP1
STEP2
Follow the instructions „Installing the hinges“ on page 4.
Glue the Wing fences along
the edge between wing 5 and
wing 6. They have the function
to delay the stall point in slow
flight and improve the flight
characteristics in the border area.
Glue the front part first. Use the carbon tube for exact alignment.
Make sure that no glue gets on the tube!
Interconnects wing_p1_J.stl
The sleeve for the tension belt
must be aligned as shown here
so that the belt can be secured
with a screw.
Bottom side
Tapping screw Ø2*8 mm
Carbon tube Ø8*480mm
Standard WING

JETWING 18
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Standard WING
Aileron Servo mounting
Mount the servo as shown here:
Make sure to achieve a stable
connection of all glued joints
and use strong materials for the
linkage! Due to the high flying
speed of the JETWING, the parts
are heavily loaded.
Tapping screws Ø2*8 mm
Cable duct
Mount the servo as shown here:
Aileron Parts_p1_J.stl
If you prefer to glue the servo in
place, you can use the STL „Servo
platte optional_p1.stl“ and attach
the servo cover with tape.
Wrap the servo with heat shrink
tubing or tape before gluing!
Servo plate optional_p1.stl

JETWING 19
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
FUSELAGE EDF
PLA LW-PLA TPU
JETWING
PRINTING & ASSEMBLING MANUAL
FUSELAGE EDF
TPU
PLA
LW-PLA
TPU
FUSELAGE EDF version

JETWING
20
PRINTING & ASSEMBLING MANUAL
© PLANEPRINT
Battery mount_p1_J.stl
MATERIAL PLA, Weight: ~ 3 g
ADDITIONAL SETTINGS
None required
Canopy lock_p1_J.stl
MATERIAL PLA, Weight: ~ 2 g
ADDITIONAL SETTINGS
None required
PROFILE P1_FULLBODY PLA or Tough PLA
The following parts must be sliced with the PROFILE P1_FULLBODY.
Please note the additional settings for the individual parts!
FUSELAGE EDF