Power Craft PRS 600 User manual

Ferm BV • P.O. Box 134 • 8280 AC Genemuiden • NL • www.ferm.com 0308-11
UK Subject to change
UK USERS MANUAL
Art.nr. 826630
PRS-600

Powercraft 11
EXPLODED VIEW
RECIPROCATING SAW
TECHNICAL SPECIFICATIONS
PRODUCT INFORMATION
Fig.A
1. Blade
2. Baseplate
3. Blade clamping screw
4. Switch
5. Speed control
6. Power cable
7. Adjusting screws baseplate length
8. Socket head wrench 4 mm (not shown)
PACKAGE CONTENTS
1Reciprocating saw
2Saw blades for wood (fine), length 200 mm
1Saw blade for wood (coarse), length 200 mm
1Saw blade for metal, length 200 mm
2Hexagonal keys
1Users manual
1Warranty card
Check the machine, loose parts and accessories for
transport damage.
GENERAL SAFETY INSTRUCTIONS
Warning! When using electric tools, basic safety pre-
cautions should always be followed to reduce the
risk of fire, electric shock and personal injury, inclu-
ding the following. Read all these instructions before
attempting to operate this product.
Retain for future refence.
1. Keep work area clear.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use
power tools in damp or wet locations. Keep work
area well lit. Do not use power tools in presence of
flammable liquids or gases.
3. Guard against electric shock.
Prevent body contact with grounded surfaces (e.g.
pipes, radiators, refrigerators).
4. Keep children away.
Children should be kept away from the work area at
all times. Do not let children handle the saw at any
time.
5. Store unused tools.
When not in use keep tools out of reach of children.
Store in a dry and secure location.
6. Do not force tool.
Do not apply undue pressure as this may affect per-
formance and may cause damage to the machine.
Forcing the job also increases the potential for acci-
dents.
7. Use right tool.
Do not force small tools or attachments to do the
job of heavy duty tool. Do not use a all purpose saw
for purposes not intended.
8. Dress properly.
Do not wear loose clothing or jewellery. They can be
caught in moving parts. Rubber gloves and nonskid
footwear are recommended when working out-
doors. Wear protective hair covering to contain
long hair.
9. Use safety glasses.
Also use face or dust mask if cutting operation is
dusty.
10.Do not abuse cord.
Never carry tool by cord or yank it to disconnect it
from electrical socket. Keep cord from heat, oil and
sharp edges.
11.Secure work.
Use clamps or a vice to hold work. It’s safer than
using your hand and it frees both hands to operate
tool.
12.Do not overreach.
Keep proper footing and balance at all times.
13.Maintain tools with care.
Keep tools sharp and clean for better and safer per-
formance. Follow instructions for lubricating and
changing accessories. Inspect tool cords periodically
and, if damaged, have repaired by authorized service
facility. Inspect extension cords periodically and
replace if damaged. Always use tool in conjunction
with a residual circuit breaker device. Keep handles
dry, clean and free from oil and grease.
14.Disconnect tools.
When not in use, before servicing, and when chan-
ging accessories such as blades, bits and cutters.
Voltage | 230 V~
Frequency | 50 Hz
Power consumption | 600 W
Number of revolutions, idle | 700 - 2300/min
Maximum saw thickness | 150 mm
Amount of travel | 26 mm
Weight | 3.5 kgs
LpA (sound pressure) | 90.4 dB(A)
LwA (sound capacity) | 103.4 dB(A)
Vibration value | 6.3 m/s2
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SPARE PARTS LIST PRS-600
POWERCRAFT NR DESCRIPTION REFNR
408730 SOCKET HEAD SCREW 005
408731 HOLD DOWN PLATE 006
408732 SAW MECHANISM COMPLETE 007 T/M 10+12+15
408733 SPRING 013
408734 NEEDLE ROLLER BEARING 017
408735 BIG GEAR + PIN 019 + 020
408736 LIFTING KNIFE PLATE 023
408737 GUIDE BLOCK 025
408738 BAFFLE COMPLETE 028 + 029 + 030
408740 LOCALIZING PIN 035
408741 PENDULAR BUTTON 036
408742 THIMBLE 037
408743 SPRING 038
408744 SWITCH DRAW BAR COMPLETE 041 T/M 044
408745 CIRCUIT PLATE 046
408746 SWITCH 047
408747 STATOR 050
800607 BEARING 607 Z 051
408748 CARBON BRUSH SET 052
408749 CARBON BRUSH HOLDER 053 + 054
408750 ROTOR 055
806000 BEARING 6000 Z 056
408751 SOCKET SCREW KEY _
15.Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and adjus-
ting wrenches are removed from tool before turning
it on.
16.Avoid unintentional starting.
Do not carry plugged-in tools with finger on switch.
Be sure switch is off when plugging in.
17.Outdoor use extension cords.
When tool is used outdoors, use only extension
cords intended for use outdoors and so marked.
18.Stay alert.
Watch what you are doing. Use common sense. Do
not operate tool when you are tired.
19.Check damaged parts.
Before further use of the tool, a guard or other part
that is damaged should be carefully checked to deter-
mine that it will operate properly and perform its
intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect
its operation. A guard or other part that is damaged
should be properly repaired or replaced by an autho-
rized service centre unless otherwise indicated
elsewhere in this instructions manual. Have defec-
tive switches replaced by an authorized centre. Do
not use tool if switch does not turn it on and off.
20.Warning.
This appliance is manufactured to very high stan-
dards and meets relevant safety regulations. Repairs
should only be done by a suitable qualified electrical
engineer or otherwise.
21.Connect the dust extraction device.
Whenever there are facilities for fitting a dust extrac-
tion system, make sure it is connected and used.
SAFETY INSTRUCTIONS
The following pictograms are used in these instructions
for use:
Denotes risk of personal injury, loss of life or
damage to the tool in case of non-observance of the
instructions in this manual.
Denotes risk of electric shock.
Carefully read this manual before using the machine.
Make sure that you know how the machine functions and
how to operate it. Maintain the machine in accordance
with the instructions to make sure it functions properly.
Keep this manual and the enclosed documentation with
the machine.
WHEN PUTTING THE MACHINE INTO OPE-
RATION:
1. Check if the switch is not in "ON" position before
you connect the mains plug to the mains voltage.
2. Always keep the power cable away from moving
parts of the tool.
SWITCH OFF THE MACHINE IMMEDIATELY
IN CASE OF
1. Malfunction in the mains plug, power cable or dama-
ging of cable.
2. Broken switch.
3. Smoke or stench of scorched insulation.
ELECTRICAL SAFETY
Always check if your mains voltage corresponds
with the value on the type plate.
The machine has been double-insulated in accor-
dance with EN 50144; therefore, an earth wire is
not necessary.
When replacing old cables or plugs
Throw away old cables or plugs immediately as soon as
new ones have replaced these. It is dangerous to put the
plug of a loose cable into the socket outlet.
When using extension cables
Only use an approved extension cable that is suitable for
the machine’s power. The cores must have a diameter of
at least 1.5 mm2. When the extension cable is on a reel,
unroll the cable in its entirety.
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Powercraft 9
OPERATION
Fig.B
(RE)PLACING THE BLADE
Make sure the plug is not in the socket outlet.
•Release the blade clamping screw using the 3 mm
socket head wrench.
•Place the saw blade between the supporting rod and
the clamping plate.
•Fit the locking pin of the supporting rod in the hole of
the saw blade. (The saw blade cannot be pulled out).
•Tighten the blade clamping screw again.
•When replacing the saw blade, make sure the blade
holder is free from material residue (like wood or
metal splinters).
•Before use, always check if the saw blade is fixed pro-
perly.
USE
Fig.C
Make sure the saw blade is not resting upon objects
or can come into contact with these, when the
machine is switched on.
Switching on
•Retract the switch (4).
Switching off
•Release the switch.
•For continuous operation, the pull switch can be loc-
ked by pushing the switch-locking button while
retracting the switch.
•Pull the pull switch again to discontinue the locking.
SPEED CONTROL
•When the machine is in operation or when it is
switched off, the speed (sawing speed) can be adjus-
ted with the thumb wheel (5). The speed remains
constant, even when the machine is used.
•The required speed depends on the material condi-
tions. The optimum adjustments can be found during
use.
•After operating at low speed for a longer time, you
must let the machine cool down by leaving it running
idle for approximately 3 minutes at full speed.
ADJUSTING PENDANT
For an optimum saw result you must adjust the way in
which the teeth of the saw blade grabs hold of the mate-
rial. You can do this by adjusting the pendant.
•Soft material (wood, synthetic materials, etc.): adjust
the pendant to level II or III. For a sharp saw-cut use
pendant level 0 or I.
•Medium-hard material (hardwood, aluminium, etc.):
adjust the pendant dependent on the use. For thin
material use pendant level 0 or I if rasp or knifes are
used.
•Hard material (steel, etc.): adjust the pendant to level
0.
You can adjust the pendant level while the machine is in
operation.
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ADJUSTING THE BASEPLATE ANGLE
Fig.D
•To let the baseplate follow properly and rest on the
workpiece with certainty, you can adjust the basepla-
te’s angle according to enclosed drawing.
•The baseplate can also be extended by loosening the
two adjustment screws with the 4 mm socket head
wrench (figure A8) and subsequently extending the
baseplate to the desired length.
Make sure that the baseplate’s fastening screws
are fixed tightly before using the machine again.
SAWING TIPS
•Adjust the saw blade and the speed to the material to
be processed. For rectangular curves it is recom-
mended that you use a thin saw blade. Use cooling
agent or lubricant to prevent the saw from slamming
along the saw line of the material.
•Check wood, chipboard, building material, etc. for
the presence of unusual objects (nails, screws, etc.)
before starting to saw. Remove these, if necessary.
•Secure the material properly. Never support the
workpiece with the hand or the foot. Never touch
objects or the floor while the saw is still running (dan-
ger of backlash).
•It is not allowed to saw material containing asbestos!
•Place the baseplate onto the surface of the work-
piece, and saw through it with a constant contact
pressure of the foot. When the saw blade gets jam-
med, switch off the machine immediately. Make the
hole bigger using proper tools and subsequently pull
out the saw blade.
•When you have finished with the work, switch off the
machine and do not put it down until it has come to a
complete standstill.
INLAY SAWS
Fig.E
•Inlay saws are only allowed in soft materials like
wood, cellular concrete, plasterboard, etc.
•However, it demands a certain practice and can only
be done using short saw blades.
•Place the saw onto the workpiece and switch on the
machine.
•Leave the bottom edge of the baseplate rest on the
workpiece surface, see figure.
•Slowly saw at an angle in the workpiece, bring the saw
to a vertical position and continue sawing along the
saw line.
•Switch off the machine and lift the workpiece when
the work is finished.
SURFACE SAWS
•With elastic bimetallic saw blades it is possible to saw
off objects that are sticking out (like water pipes, iron
bars, etc.) level with the wall.
•Place the saw blade directly against the wall and bend
it slightly so that the baseplate is resting against the
wall.
•Switch on the machine and saw off the object, main-
taining a constant side pressure to the wall.
The machine has no parts that need maintenance. Quali-
fied maintenance engineers must carry out all repairs or
service activities.
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MALFUNCTIONS
In case the machine does not function properly, there are
a number of possible causes and corresponding solutions
as described below.
1. The electric motor gets hot
•The cooling air slits in the motor are blocked with
dirt.
Clean the cooling air slits.
•The motor is broken.
Offer the machine to the Service department for
checking and/or repair.
2. The running machine does not work
•Interruption in the mains connection.
Check mains connection for breaking
Offer the machine to the Service department for
checking and/or repair.
A qualified installer or repair company must always
carry out repairs.
MAINTENANCE
Make sure that the machine is not live when car-
rying out maintenance work on the motor.
These machines have been designed to operate over a
long period of time with a minimum of maintenance.
Continuous satisfactory operation depends upon pro-
per machine care and regular cleaning.
Cleaning
Keep the ventilation slots of the machine clean to pre-
vent overheating of the engine.
Regularly clean the machine housing with a soft cloth,
preferably after each use. Keep the ventilation slots free
from dust and dirt.
If the dirt does not come off use a soft cloth moistened
with soapy water. Never use solvents such as petrol,
alcohol, ammonia water, etc. These solvents may
damage the plastic parts.
Lubrication
The machine requires no additional lubrication.
Faults
Should a fault occur, e.g. after wear of a part, please con-
tact your local dealer.
In the back of this manual you find an exploded view
showing the parts that can be ordered.
ENVIRONMENT
In order to prevent the machine from damage during
transport, it is delivered in a sturdy packaging. Most of
the packaging materials can be recycled. Take these
materials to the appropriate recycling locations.
Take your unwanted machines to your local dealer.
Here they will be disposed of in an environmentally safe
way.
We declare under our sole responsibility that this
product is in conformity with the following
standards or standardized documents
EN55014-1, EN55014-2,
EN50144-1, EN50144-2-11,
EN61000-3-2, EN61000-3-3
in accordance with the regulations.
98/37/EEC
73/23/EEC
89/336/EEC
from 01-07-2003
GENEMUIDEN NL
W. Kamphof
Quality department
CE
ı
DECLARATION OF CONFORMITY (UK)
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