POWERTEX PCB-S2 User manual

GB Instruconforuse
LV Lietošanaspamācība
POWERTEX
Chain Block PCB-S2
User Manual
UMPCBS220210727LV
!

2
POWERTEX Chain Block PCB-S2 0,25 – 10 tonnes
Instruction for use (GB) (Original instructions)
Read through these user instructions carefully before using the chain block. Improper operation may lead to hazardous situations!
General safety provisions
• Only to be used by trained operator.
• Do not use in explosive or corrosive environment.
• Temperature range: -10°C up to +50°C.
• Check the function of the chain block before use. See “Daily checks” on page 3.
• Full function of the brake system can only be secured at a minimum load of 30 kg for capacities (WLL) up to 1 ton,
and for capacities (WLL) above 1 ton, the minimum load to be greater than 3% of the rated capacity (WLL).
• Do not exceed the maximum load.
• Handle the chain block with care. Do not throw the block about or let it fall to the ground.
• Do not use the chain block for welding work where it is exposed to welding spatter or current.
• The chain block must not be used for lifting persons.
Safety factor: 4:1.
Dynamic test coefcient: WLL x 1,5.
Generally according to EN 13157.
Model WLL Hand force max. Load chain Number of falls Hand chain Weight*
(ton) (kg) (mm) (mm) (kg)
PCB-S2/250KG 0,25 19,4 4,0 x 12,0 1 5,0 x 23,7 6,4
PCB-S2/500KG 0,5 21,5 5,0 x 15,0 1 5,0 x 23,7 8,9
PCB-S2/1000KG 1 29,1 6,3 x 19,0 1 5,0 x 23,7 12,0
PCB-S2/2000KG 2 36,2 8,0 x 24,0 1 5,0 x 23,7 19,5
PCB-S2/3000KG 3 34,7 7,1 x 21,0 2 5,0 x 23,7 22,8
PCB-S2/5000KG 5 40,8 9,0 x 27,0 2 5,0 x 23,7 36,3
PCB-S2OLP/500KG 0,5 21,5 5,0 x 15,0 1 5,0 x 23,7 8,9
PCB-S2OLP/1000KG 1 29,1 6,3 x 19,0 1 5,0 x 23,7 12,0
PCB-S2OLP/2000KG 2 36,2 8,0 x 24,0 1 5,0 x 23,7 19,5
PCB-S2OLP/3000KG 3 34,7 7,1 x 21,0 2 5,0 x 23,7 22,8
PCB-S2OLP/5000KG 5 40,8 9,0 x 27,0 2 5,0 x 23,7 36,3
PCB-S2OLP/7500KG 7,5 41,8 9,0 x 27,0 3 5,0 x 23,7 59,4
PCB-S2OLP/10000KG 10 42,8 9,0 x 27,0 4 5,0 x 23,7 78,1
PCB-S2BK/500KG 0,5 21,5 5,0 x 15,0 1 5,0 x 23,7 8,9
PCB-S2BK/1000KG 1 29,1 6,3 x 19,0 1 5,0 x 23,7 12,0
* With standard 3m lifting height. OLP = Available with overload protection (Not 0,25 ton). 7,5 and 10 ton only with overload. BK = Blackline
WLL ton A B C ø D E H min.
(mm) (mm) (mm) (mm) (mm) (mm) (mm)
0,25 106 68 108 18 31 20 280
0,5 128 75 130 20 35 22 280
1 142 76 150 25 40 26 330
2 175 90 185 33 52 35 385
3 158 80 220 36 56 37 510
5 183 90 255 43 67 43 615
7,5 183 90 400 50 67 52 780
10 183 90 400 44 67 51 820
Data
Dimensions
250kg 500kg - 2t 3-5t 7,5t 10t

2 3
Function
The load hook is raised or lowered by pulling on the hand chain.
The load will remain where it is when the hand chain is released because of the effective reaction brake.
Max. hand force need to be respected to avoid overloading of the hoist.
The Over Load Protection (OLP) versions are additionally equipped with an overload protection device that will limit the force that can be applied
using the hand chain.
If the OLP device is activated the hand chain will rotate but the hoist will not continue to lift, only lowering is possible.
The overload protection device is adjusted in the factory to approx. 1,3 x WLL and the device normally don’t need to be adjusted.
Suspension of chain block
Suspend the block from an eye, shackle, girder trolley etc. with sufcient load capacity. With the chain tightened, both hooks must be vertically
aligned.
NB! No bending stresses may be applied to block, hooks or load chain.
Raising/lowering
Only use straps and slings of sufcient load capacity. Check that the load is not anchored to the oor/ground or is otherwise xed before making
the lift. Ensure that the load chain hangs vertically and has no kinks. The hand chain must also be in good condition and easily accessible. The
load is raised or lowered by pulling the hand chain in either direction.
Warning: Do not overload the brake by prolonged lowering. It may cause brake function to fail.
Warning:
• Only hand power from a single person is permitted on the hand chain. If the chain feels too heavy, use a bigger chain block or reduce the load.
• Make sure no-one stands beneath a hanging load.
• Do not step onto a hanging load.
• Do not raise or lower so far that the load hook hits the block housing.
• The chain block must not be used for pulling loads.
• The block must not be subjected to dynamic stresses, for example where a load connected to the block is launched from a height.
• Do not leave a block with a suspended load unattended.
Attachment of loads
Check the equipment before use. Improper attachment of loads can be highly dangerous (see Figs. 2 a – 2 e).
Fig 2 a
The sling is applying
load to the hook tip
Fig 2 b
Excessive top angle
on sling!
α max. 60°
Fig 2 c
Hook latch
obstructed
Fig 2 d
Hook tip
subject to additional
bending stress
Fig 2 e
Load chain must not
be used as a sling
Multiple lifting
Multiple lifting entails special risks. This is is when two or perhaps more hoists are used simultaneously for the same load. Danger to persons and
material damage can arise due to dynamic stresses and uneven load distribution causing individual hoists to become overloaded. Acompetent
person with experience in multiple lifting must therefore supervise this type of lifting tasks.
The total weight of the target object and its load distribution must be known or calculated.
For a variety of reasons, the centre of gravity can be difcult to determine, and thus so will the distribution of the load each chain hoist must bear.
In cases where heavy, bulky loads must be handled and it is not possible to estimate all factors correctly, the working load limit (WLL) of each
chain hoist must be reduced by at least 25%.
Daily checks
After every working day on which the chain block has been used, the following should be checked:
• Is the chain block deformed or otherwise damaged? Are any parts missing?
• Is any deformation or other damage visible on the suspension device (eye, shackle, bolt, trolley etc.)?
• Are the hooks intact or have any hooks opened? Are the hook latches correct and functional?
• Wipe down the chain block and oil the load chain as required.
• The load chain must be undamaged, i.e. no signs of wear and no deformed or otherwise damaged links.
• The load chain must not be kinked or twisted. With two-fall or multi-fall chain blocks there is a risk of the chain twisting if the bottom hook
assembly ends up looped through the chain sling – usually during retting or moving the chain block between work stations. See Fig 3.
• The hand chain must also be in good condition.
• The brake function must be intact.
In the event of faults or failures, the block must be repaired and carefully checked by a specialist before reuse.

4
Continuous maintenance - lubrication
Oil the hook latches and bearings. Grease the pawl and ratchet and also the gear. Lubrication must be sparingly and carefully applied so no grea-
se gets on the brake disk. Oil the load chain for longer life.
Periodic checks
Periodic checks are normally carried out yearly to detect and remedy any faults. If required (e.g. high frequency of use), more frequent checks
may be carried out. See “Checklist for periodic checks”. Measure hooks and chain to detect any changes in shape.
Checks on load hook (see Fig. 4 and Table 1)
Opening dimension C on the hooks is important. A hook with too
large a maximum dimension has been exposed to overloading
or overheating. It therefore does not have the necessary load
capacity. The hooks may also have been exposed to long-term
wear (dimension K).
Hooks must be discarded and replaced if:
• The maximum C value is exceeded (according to Table 1)
• The minimum K value falls short (according to Table 1)
• The hook shows signs of cracking
• The hook is deformed or otherwise damaged
Defective hooks must be replaced before using the chain block
again.
Table 1 Load hook
WLL t 0,25 0,5 1 2 3 5 7,5 10
Model PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2
Dimension C nominal mm 24 25,5 30 38,5 41,5 47 57 55
Dimension C max mm 26,4 28,0 33 42,3 45,5 51,7 62,7 60,5
Dimension K nominal mm 15 19 25 33,5 39 44,5 65,5 62
Dimension K min mm 13,5 17,1 22,5 30,2 35,1 40,0 59 55,8
Checks on load chain (see Fig. 5 and Table 2)
Inspect the load chain over its whole length to detect any deformed or otherwise damaged links. Make a check measurement of suspect links.
Measure the worn areas Also, every 300 mm (normally), make check measurements of the internal length of 5 links (pitch dimension 5xP – ac-
cording to Table 2).
Fig 5 Checking load chain dimensions
Table 2 Load chain
Max. load t 0,25 0,5 1 2 3 5 7,5 10
Model PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2
Link diameter nominal mm 4,0 5,0 6,3 8,0 7,1 9,0 9,0 9,0
Link diameter min. mm 3,6 4,5 5,7 7,2 6,4 8,1 8,1 8,1
Pitch dimension (5xP) nominal mm 60,0 75,0 95,0 120,0 105,0 135,0 135,0 135,0
Pitch dimension (5xP) max. mm 61,8 77,2 98,0 123,5 108,1 139,0 139,0 139,0
The load chain must be discarded and replaced if:
• cracks are detected on any link
• any link is deformed or otherwise damaged
• The minimum value of any link’s diameter falls short
• the maximum value of the pitch dimension is exceeded at any point
• the chain is damaged by overheating or has been affected by weld splatter
Fig. 3 The chain must not be twisted Fig. 4 Load hook
C

4 5
Checklist for periodic checks (normally yearly – more frequently if necessary)
Daily Yearly Inspection items Inspection method Note
Labels
X X Rating plate Visual If the plate is hard to read - replace it
Function
X X Raising and lowering function Test without load A low snapping noise should be audible
- X Raising and lowering function Test with rated weight
for min 300 mm Load chain sprocket and chain work well together. Brake works.
Hand pulling on the hand chain feels even and
not too heavy
Hooks
X
-- XHook opening Visual Measurements Looks normal See Fig. 4 and Table 1
X X Deformation Visual No visibel deformation
X X Hook bearing Visual No abnormal play
X
-- XWear, cracks, deformation and corrosion Visual Measurements No visible damage See Fig. 4 and Table 1
X X Hook latches Visual Works, spring undamaged
Load chain
X
-- XPitch Visual Measurement Looks normal. Measure in case of doubt See Fig. 5 and Table 2
X
-- XWear Visual Measurement Looks problem-free. Measure in case of doubt See Fig. 5 and Table 2
X X Deformation Visual No deformation. Measure in case of doubt
X X Cracks etc. Visual No cracks
X X Rust Visual No rust
Housing
X X Frame Visual No deformation and no rust
X X Gearbox Visual No deformation
- X Gears Visual after dismantling No serious wear or fractures
- X Load chain sprocket Visual after dismantling No serious wear or cracks.
No fractures or deformation
- X Hand chain sprocket Visual No serious wear or cracks.
No fractures or deformation
- X Bearings Visual, testing No damage, smooth running
Screws
X X Screws, nuts, rivets, cotters etc. Visual Must not be missing. Tighten loose items.
Replace as necessary
Brake
- X Brake disk Visual Replace if worn
- X Brake screw Visual No serious wear
- X Pawl and ratchet Visual Replace worn parts.
Carefully lubricate with grease
Load chains must not be repaired – they must be replaced by new chain. If it is desired to lengthen the chain, it must be replaced by a new and
longer chain.
Replacement of the chain shall be performed professionally by an authorized repairer and the chain must meet the requirements stated in the
standard EN 818-7, Grade T from the following manufacturers: Chaineries Limousines, Pewag, Thiele or Rud.
Repairs
The chain block must not be modied. Repairs must be carried out by specialists. Damaged parts must only be replaced with original Powertex
spare parts. Order them through your dealer.
Declaration of conformity
SCM Citra OY
Asessorinkatu 3-7
20780 Kaarina, Finland
www.powertex-products.com
hereby declares that the POWERTEX product as described above is in compliance with EC Machinery Directive 2006/42/EC & EN 13157.

6
POWERTEX ķēdes bloks PCB-S2 0,25 – 10 tonnas
Lietošanas pamācība (LV)
Pirms ķēdes bloka izmantošanas izlasiet šo lietošanas pamācību. Nepareiza lietošana var būt bīstama!
Vispārēji drošības noteikumi
• Drīkst izmantot tikai apmācīta persona.
• Nelietojiet sprādzienbīstamā vai korozīvā vidē.
• Temperatūras diapazons -10°C un +50°C.
• Pirms ķēdes bloka lietošanas pārliecinieties, ka tas darbojas. Skatiet punktu „Ikdienas pārbaudes” 7. lappusē
• Nepārsniedziet maksimāli pieļaujamo noslodzi.
• Bremžu sistēma pilnībā darbojas pie minimālās slodzes 30 kg, ja ražotāja noteiktā robežslodze ir līdz 1 tonnai, savukārt, ja robežslodze ir virs
1 tonnas, minimālajai slodzei jābūt lielākai nekā 3% no noteiktās ražotāja noteiktās robežslodzes.
• Rīkojieties ar ķēdes bloku uzmanīgi. Nemētājiet pacelšanas ierīci un neļaujiet tai nokrist zemē.
• Neizmantojiet ķēžu bloku metināšanas darbos, kur tas var tikt pakļauts dzirksteļu vai strāvas iedarbībai.
• Ķēžu bloku nedrīkst izmantot cilvēku pacelšanai.
250kg 500kg - 2t 3-5t 7,5t 10t
Tehniskie parametri
Modelis Celtspēja (WLL) Maks. pielietojamais roku spēks Celšanas ķēde Ķēdes kritumu Rokas ķēdes Svars*
tonnās (kg) (mm) skaits (mm) (kg)
PCB-S2/250KG 0,25 19,4 4,0 x 12,0 1 5,0 x 23,7 6,4
PCB-S2/500KG 0,5 21,5 5,0 x 15,0 1 5,0 x 23,7 8,9
PCB-S2/1000KG 1 29,1 6,3 x 19,0 1 5,0 x 23,7 12,0
PCB-S2/2000KG 2 36,2 8,0 x 24,0 1 5,0 x 23,7 19,5
PCB-S2/3000KG 3 34,7 7,1 x 21,0 2 5,0 x 23,7 22,8
PCB-S2/5000KG 5 40,8 9,0 x 27,0 2 5,0 x 23,7 36,3
PCB-S2OLP/500KG 0,5 21,5 5,0 x 15,0 1 5,0 x 23,7 8,9
PCB-S2OLP/1000KG 1 29,1 6,3 x 19,0 1 5,0 x 23,7 12,0
PCB-S2OLP/2000KG 2 36,2 8,0 x 24,0 1 5,0 x 23,7 19,5
PCB-S2OLP/3000KG 3 34,7 7,1 x 21,0 2 5,0 x 23,7 22,8
PCB-S2OLP/5000KG 5 40,8 9,0 x 27,0 2 5,0 x 23,7 36,3
PCB-S2OLP/7500KG 7,5 41,8 9,0 x 27,0 3 5,0 x 23,7 59,4
PCB-S2OLP/10000KG 10 42,8 9,0 x 27,0 4 5,0 x 23,7 78,1
PCB-S2BK/500KG 0,5 21,5 5,0 x 15,0 1 5,0 x 23,7 8,9
PCB-S2BK/1000KG 1 29,1 6,3 x 19,0 1 5,0 x 23,7 12,0
* Standarta celšanas augstums 3 m. OLP = Pieejams ar pārslodzes aizsardzību (nav 0,25 tonnas). 7,5 un 10 tonnas tikai ar pārslodzi. BK = Blackline
Izmēri
Celtspēja (WLL) A B C ø D E H min.
tonnās (mm) (mm) (mm) (mm) (mm) (mm) (mm)
0,25 106 68 108 18 31 20 280
0,5 128 75 130 20 35 22 280
1 142 76 150 25 40 26 330
2 175 90 185 33 52 35 385
3 158 80 220 36 56 37 510
5 183 90 255 43 67 43 615
7,5 183 90 400 50 67 52 780
10 183 90 400 44 67 51 820
Drošības koecients: 4:1.
Dinamiskās slodzes koecients: WLL x 1,5.
Vispārīgi atbilstoši EN 13157.

6 7
Funkcijas
Velkot rokas ķēdi tiek nodrošināta kravas āķa pacelšana vai nolaišana.
Pateicoties efektīvi reaģējošam bremžu mehānismam, atlaižot rokas ķēdi, kravas novietojums paliks nemainīgs.
Jāievēro nepieciešamais maksimālais rokas spēks, lai nepieļautu ierīces pārslodzi.
Vinčas ar Over Load Protection jeb Pārslodzes ierobežotāju tiek nodrošinātas ar ierīci, kas nosaka maksimālo slodzi izmantojot rokas ķēdi.
Ja OLP ierīce tiek aktivizēta, tā bloķē pacelšanas mehānismu, tikai nolaišanas funkcija darbosies.
Rūpnīcā Pārslodzes ierobežotājs tiek noregulēts uz apmēram 1,3 x WLL un parasti tā nav jākoriģē.
Ķēdes bloka piekāršana
Piekariniet ķēdes bloku pie pietiekami izturīgas cilpas, skavas, sijas troleja utt. Kad ķēde ir nostiepta, abiem āķiem ir jāatrodas vertikālā stāvoklī.
Uzmanību! Bloku, āķus un kravas ķēdi nedrīkst pakļaut lieces spēka iedarbībai.
Pacelšana/nolaišana
Lietojiet tikai pietiekami izturīgas siksnas un cilpas. Pirms pacelšanas pārliecinieties, ka krava nav piestiprināta pie grīdas un ir kustināma.
Pārliecinieties, ka kravas ķēde karājas vertikāli un nav samezglota. Arī rokas ķēdei ir jābūt labā kārtībā un ērti aizsniedzamai. Kravas pacelšana
un nolaišana notiek, velkot rokas ķēdi.
Brīdinājums: Nepārslogojiet bremzi nolaižot kravu pārlieku lēni. Tas var izraisīt bremžu darbības traucējumus.
Uzmanību:
• Rokas ķēdi drīkst vilkt tikai viens cilvēks. Ja ķēde ir pārāk grūti kustināma, izmantojiet lielāku bloku pretestības samazināšanai.
• Zem paceltas kravas nedrīkst atrasties cilvēki.
• Aizliegts kāpt uz paceltas kravas.
• Neļaujiet kravas āķim pacelšanas vai nolaišanas laikā saskarties ar bloka korpusu.
• Ķēžu bloku nedrīkst izmantot kravu vilkšanai.
• Bloku nedrīkst pakļaut dinamiskās slodzes iedarbībai, piemēram, metot zemē pie bloka piestiprinātu kravu.
• Neatstājiet paceltu kravubez uzraudzības.
Kravu stiprināšana
Pirms lietošanas pārbaudiet aprīkojumu. Nepareizi piestiprinātas kravas var būt ļoti bīstamas (skatiet 2.a5.e attēlu).
Kombinētā pacelšana
Kombinētā pacelšana ir sevišķi bīstama. Kombinētā pacelšana ir kravas pacelšana ar divām vai vairākām vinčām vienlaikus. Dinamiskās slodzes
un nevienmērīgs slodzes sadalījums var izraisīt atsevišķu vinču pārslodzi, kas savukārt rada apdraudējumu cilvēkiem un materiāla kaitējuma
risku. Tāpēc kombinētā pacelšana jāuzrauga speciālistam ar pieredzi šāda veida pacelšanas darbos.
Jāuzzina vai jāaprēķina kopējais mērķa objekta svars un slodzes sadalījums.
Dažādu iemelsu dēļ varētu būt grūti aprēķināt smaguma centru un tādējādi arī slodzi, kas jāiztur katrai vinčai. Ja jāpaceļ ļoti smagas beramkravas
un nav iespējams pareizi novērtēt visus faktorus, katras vinčas maksimālā pieļaujamā slodze (MPS) jāsamazina vismaz par 25%.
Ikdienas pārbaudes
Katras darba dienas beigās pēc bloka izmantošanas ir jāpārbauda:
• Vai ķēdes bloks nav deformēts vai citādi bojāts? Vai nav pazudušas kādas detaļas.
• Vai ir redzami kādi vizuāli piekares ierīces (cilpas, skavas, skrūves, troleja) bojājumi.
• Vai āķi ir veseli un neviens no tiem nav atvēries? Vai āķu aizturi ir atbilstoši un darbojas.
• Noslaukiet ķēdes bloku un ieeļļojiet kravas ķēdi pēc vajadzības.
• Kravas ķēde nedrīkst būt bojāta, t.i., tajā nedrīkst būt nodilušu, deformētu vai citādi bojātu posmu.
• Kravas ķēde nedrīkst būt savijusies vai samezglota. Izmantojot ķēdes blokus ar diviem vai vairākiem polispastiem, pastāv risks, ka ķēde var
sapīties, ja apakšējais āķis tiek izvērts cauri ķēdes cilpai, kas visbiežāk notiek, pievienojot ķēdes vai pārvietojot bloku uz citu darba vietu.
Skatiet 3. attēlu.
• Arī rokas ķēdei ir jābūt labā kārtībā.
• Bremzēm ir jābūt darba kārtībā.
Ja tiek atklātas kļūmes vai defekti, pirms darba turpināšanas pacelšanas ierīce ir jāsalabo un rūpīgi jāpārbauda speciālistam.
Regulāra apkope – eļļošana
Ieeļļojiet āķu aizturus un gultņus. Ieeļļojiet sprūdu un sprūdratu, kā arī zobratus. Eļļošana ir jāveic piesardzīgi un uzmanīgi, lai eļļa nenonāktu uz
bremzes diska. Ieeļļojiet ķēdi, lai pagarinātu tās kalpošanas laiku.
2.a attēls.
Cilpa rada pārlieku lielu
slodzi uz āķa galu
2.b attēls.
Pārlieku liels cilpas
augšējais leņķis!
α max 60°
2.c attēls.
Bloķēts āķa aizturis
2.d attēls.
Āķa gals tiek liekts
2.e attēls.
Kravas ķēdi nedrīkst
izmantot cilpas vietā.

8
Rätt Fel
Ķēde ir sagriezusies
Pareizi Nepareizi
3. attēls. Ķēde nedrīkst būt sagriezusies 4. attēls. Kravas āķis
C
Periodiskās pārbaudes
Lai konstatētu un novērstu defektus, reizi gadā jāveic periodiskas apkopes. Ja nepieciešams (piemēram, ja ierīce tiek izmantota ļoti daudz), pār-
baudes var veikt biežāk. Skatiet punktu „Periodisko pārbaužu kontrolsaraksts”. Veiciet āķu un ķēžu mērījumus, lai konstatētu izmaiņas to formā.
Kravas āķa pārbaudes (skatiet 4. attēlu un 1. tabulu)
Ir svarīgs āķu atveres C platums. Ja šis izmērs āķiem ir pārāk liels,
tie var tikt pārslogoti un pārkarst. Tāpēc tiem nav nepieciešamās
kravnesības. Āķu nodilums var rasties arī ilgstošā laikā (izmērs K).
Āķi ir jāmaina, ja:
• ir pārsniegts maksimāli pieļaujamais C izmērs (saskaņā ar 2.
tabulu);
• izmērs K ir mazāks nekā minimāli pieļaujamais (saskaņā ar 2.
tabulu);
• uz āķa parādās plaisāšanas pazīmes;
• āķis ir deformēts vai citādi bojāts.
Pirms atsākt lietot ķēdes bloku bojātie āķi ir jānomaina.
2. tabula. Āķu izmēri
Maksimālā slodze tonnas 0,25 0,5 1 2 3 5 7,5 10
Modelis PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2
Izmērs C nominālais mm 24 25,5 30 38,5 41,5 47 57 55
Izmērs C maksimālais mm 26,4 28,0 33 42,3 45,5 51,7 62,7 60,5
Izmērs K maksimālais mm 15 19 25 33,5 39 44,5 65,5 62
Izmērs K minimālais mm 13,5 17,1 22,5 30,2 35,1 40,0 59 55,8
Kravas ķēdes pārbaudes (skatiet 5. attēlu un 2. tabulu)
Pārbaudiet ķēdi visā tās garumā, lai pārliecinātos, ka tajā nav deformētu vai citādi bojātu posmu. Izmēriet posmus, kuri liekas šaubīgi. Izmēriet
nodilušās vietas. Ik pēc 300 mm (apmēram) izmēriet arī 5 posmu kopējo garumu (soļa garums 5xP – saskaņā ar 2. tabulu).
5. attēls. Ķēdes mērīšana
2. tabula. Kravas ķēde
Maksimālā slodze, tonnas 0,25 0,5 1 2 3 5 7,5 10
Modelis PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2 PCB-S2
Posma diametrs, nominālais mm 4,0 5,0 6,3 8,0 7,1 9,0 9,0 9,0
Posma diametrs, minimālais mm 3,6 4,5 5,7 7,2 6,4 8,1 8,1 8,1
Soļa garums (5xP), nominālais mm 60,0 75,0 95,0 120,0 105,0 135,0 135,0 135,0
Soļa garums (5xP), maksimālais mm 61,8 77,2 98,0 123,5 108,1 139,0 139,0 139,0
Kravas ķēde ir jāmaina, ja:
• kāds no posmiem ir ieplaisājis;
• kāds no posmiem ir deformēts vai citādi bojāts;
• kāda posma diametrs ir mazāks par minimāli pieļaujamo;
• kādā vietā tiek pārsniegts maksimāli pieļaujamais soļa garums;
• ķēde ir tikusi sabojāta karstuma vai metināšanas dzirksteļu ietekmē
Kravas ķēdes nedrīkst remontēt – tās ir jāmaina pret jaunām. Ja vēlaties ķēdi pagarināt, ir jāiegādājas jauna, garāka ķēde.

8 9
Periodisko pārbaužu kontrolsaraksts (parasti – reizi gadā, ja nepieciešams – biežāk)
Ikdienas Reizi gadā Pārbaudes objekts Pārbaudes metode Piezīme
Marķējums
X X Tehniskā plāksnīte Vizuāli Ja uzraksti uz tehniskās plāksnītes ir grūti
salasāmi, tā ir jāmaina.
Darbība
X X Pacelšana un nolaišana Pārbaude bez kravas Ir jābūt dzirdamai klusai, klikšķošai skaņai.
- X Pacelšana un nolaišana Pārbaudiet ar nominālo
kravu vismaz 300 mm
augstumā.
Kravas ķēdes rats un ķēde darbojas labi.
Bremzes darbojas.
Ķēdi var vienmērīgi pavilkt ar roku, nepieliekot
pārāk lielu spēku.
Āķi
X
-- XĀķa atveres platums Vizuāli Mērīšana
Izskatās normāli
Skatiet 4. attēlu un 1. tabulu.
X X Deformācija Vizuāli Deformācija nav saskatāma
X X Āķa gultnis Vizuāli Normāls brīvgājiens
X
-- XNodilums, plaisas, deformācija un korozija Vizuāli Mērīšana Nav redzamu defektu Skatiet 4. attēlu un 1. tabulu.
X X Āķa aizslēgs Vizuāli Darbojas, atspere nav bojāta
Kravas ķēde
X
-- XSolis Vizuāli Mērīšana
Izskatās normāli Izmēriet, ja šaubāties
Skatiet 5. attēlu un 2. tabulu.
X
-- XNodilums Vizuāli Mērīšana
Izskatās kārtībā Izmēriet, ja šaubāties
Skatiet 5. attēlu un 2. tabulu.
X X Deformācija Vizuāli Deformācijas nav. Izmēriet, ja šaubāties
X X Plaisas u.tml. Vizuāli Plaisu nav
X X Rūsa Vizuāli Rūsas nav
Korpuss
X X Rāmis Vizuāli Deformācijas un rūsas nav
X X Pārnesumu kārba Vizuāli Deformācijas nav
- X Zobrati Vizuāli pēc demontāžas Nav būtiska nodiluma vai plaisu
- X Kravas ķēdes rats Vizuāli pēc demontāžas Nav būtiska nodiluma vai plaisu
Nav plīsumu un deformācijas
- X Rokas ķēdes rats Vizuāli Nav būtiska nodiluma vai plaisu
Nav plīsumu un deformācijas
- X Gultņi Vizuāli, pārbaude Bez bojājumiem, vienmērīga darbība
Skrūves
X X Skrūves, uzgriežņi, kniedes, tapas utt. Vizuāli Nedrīkst būt nozaudētas. Pievelciet, ja vaļīgi.
Ja vajadzīgs, mainiet.
Bremzes
- X Bremžu disks Vizuāli Nomainiet, ja nodilis
- X Bremžu skrūve Vizuāli Bez būtiska nodiluma
- X Sprūds un sprūdrats Vizuāli Nomainiet nodilušās detaļas.
Uzmanīgi ieeļļojiet ar smērvielu.
Uzstādīšana ķēdes, lai veiktu profesionāli pilnvarotā remontētāja un ķēdi jāatbilst noteiktajām prasībām standartā EN 818-7, klase T no šādiem
ražotājiem: Chaineries Limousines, Pewag, Thiele vai Rud.
Remontdarbi
Ķēdes bloku nedrīkst modicēt. Remontdarbus drīkst veikt tikai speciālisti. Bojātās detaļas ir jānomaina ar oriģinālām POWERTEX detaļām.
Pasūtiet tās pie sava piegādātāja.
Atbilstības deklarācija
SCM Citra OY
Asessorinkatu 3-7
20780 Kaarina
Somija
www.powertex-products.com
ar šo deklarē, ka iepriekš aprakstītais POWERTEX izstrādājums atbilst EK Mašīnu direktīvai 2006/42/EK un EN 13157.

10
POWERTEX Chain Block PCB-S2 – Spare parts 0,25 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.
POWERTEX Chain Block 0,25 t
POWERTEX Chain Block 0,25 t

10 11
Pos Description 0,25 t
1 Gear cover assy 16.10PCBS21411001
2 Disc gear assy 16.10PCBS21411002
3 Drive shaft 16.10PCBS21411003
4 Splined gear 16.10PCBS21411004
5 Right side plate assy 16.10PCBS21411005
6 Load chain sprocket 16.10PCBS21411006
9 Top hook shaft 16.10PCBS21411009
11 Chain stripper 16.10PCBS21411011
13 Guide roller 16.10PCBS21411013
14 Left side plate assy 16.10PCBS21411014
15 Pawl spring 16.10PCBS21411015
16 Pawl 16.10PCBS21411016
17 Brake seat 16.10PCBS21411017
19 Friction plate 16.10PCBS21411019
20 Ratchet wheel 16.10PCBS21411020
21 Brake cover 16.10PCBS21411021
22 Hand chain wheel 16.10PCBS21411022
25 Washer 16.10PCBS21411025
26 Hand chain cover 16.10PCBS21411026
27 Positioned plate 16.10PCBS21411027
28 Hand Chain 16.10PCBS21411028
32 Name plate 16.10PCBS21411032
41 Load Chain 16.10PCBS21411041
42 End anchor 16.10PCBS21411042
43 End anchor pin 16.10PCBS21411043
45 Warning plate assy 16.10PCBS21411045
46 Top hook assy 16.10PCBS21411046
47 Safety latch assy 16.10PCBS21411047
61 Bottom hook assy 16.10PCBS21411061
62 Bottom hook pin 16.10PCBS21411062
71 Metal lock nut 16.10PCBS21411071
72 Metal lock nut 16.10PCBS21411072
74 Circlip 16.10PCBS21411074
75 Cross head screw 16.10PCBS21411075
76 Split retainer 16.10PCBS21411076
78 Name plate 16.10PCBS21411078
79 Split pin 16.10PCBS21411079
80 Hexagon nut 16.10PCBS21411080
Spare parts list 0,25 t

12
POWERTEX Chain Block PCB-S2 – Spare parts 0,5 – 5 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced
5 t 0,5 - 3 t 0,5 - 5 t
5 t 0,5 , 1t, - 3t
0,5 , 1t, - 3t 5t

12 13
Pos Description 0,5 t 1 t 2 t 3 t 5 t
1 Gear cover assy 16.10PCBS2141200116.10PCBS2141400116.10PCBS2141600116.10PCBS2141700116.10PCBS21419001
2 Disc gear assy 16.10PCBS2141200216.10PCBS2141400216.10PCBS2141600216.10PCBS2141700216.10PCBS21419002
3 Drive shaft 16.10PCBS2141200316.10PCBS2141400316.10PCBS2141600316.10PCBS2141700316.10PCBS21419003
4 Splined gear 16.10PCBS2141200416.10PCBS2141400416.10PCBS2141600416.10PCBS2141700416.10PCBS21419004
5 Right side plate assy 16.10PCBS2141200516.10PCBS2141400516.10PCBS2141600516.10PCBS2141700516.10PCBS21419005
6 Load chain sprocket 16.10PCBS2141200616.10PCBS2141400616.10PCBS2141600616.10PCBS2141700616.10PCBS21419006
9 Top hook shaft 16.10PCBS2141200916.10PCBS2141400916.10PCBS2141600916.10PCBS2141700916.10PCBS21419009
11 Chain stripper 16.10PCBS2141201116.10PCBS2141401116.10PCBS2141601116.10PCBS2141701116.10PCBS21419011
13 Guide roller 16.10PCBS2141201316.10PCBS2141401316.10PCBS2141601316.10PCBS2141701316.10PCBS21419013
14 Left side plate assy 16.10PCBS2141201416.10PCBS2141401416.10PCBS2141601416.10PCBS2141701416.10PCBS21419014
15 Pawl spring 16.10PCBS2141201516.10PCBS2141401516.10PCBS2141601516.10PCBS2141701516.10PCBS21419015
16 Pawl 16.10PCBS2141201616.10PCBS2141401616.10PCBS2141601616.10PCBS2141701616.10PCBS21419016
17 Brake seat 16.10PCBS2141201716.10PCBS2141401716.10PCBS2141601716.10PCBS2141701716.10PCBS21419017
19 Friction plate 16.10PCBS2141201916.10PCBS2141401916.10PCBS2141601916.10PCBS2141701916.10PCBS21419019
20 Ratchet wheel 16.10PCBS2141202016.10PCBS2141402016.10PCBS2141602016.10PCBS2141702016.10PCBS21419020
21 Brake cover 16.10PCBS2141202116.10PCBS2141402116.10PCBS2141602116.10PCBS2141702116.10PCBS21419021
22 Hand chain wheel 16.10PCBS2141202216.10PCBS2141402216.10PCBS2141602216.10PCBS2141702216.10PCBS21419022
25 Washer 16.10PCBS2141202516.10PCBS2141402516.10PCBS2141602516.10PCBS2141702516.10PCBS21419025
26 Hand chain cover 16.10PCBS2141202616.10PCBS2141402616.10PCBS2141602616.10PCBS2141702616.10PCBS21419026
27 Positioned plate 16.10PCBS2141202716.10PCBS2141402716.10PCBS2141602716.10PCBS2141702716.10PCBS21419027
28 Hand Chain 16.10PCBS2141202816.10PCBS2141402816.10PCBS2141602816.10PCBS2141702816.10PCBS21419028
32 Name plate 16.10PCBS2141203216.10PCBS2141403216.10PCBS2141603216.10PCBS2141703216.10PCBS21419032
41 Load Chain 16.10PCBS2141204116.10PCBS2141404116.10PCBS2141604116.10PCBS2141704116.10PCBS21419041
42 End anchor 16.10PCBS2141204216.10PCBS2141404216.10PCBS2141604216.10PCBS2141704216.10PCBS21419042
43 End anchor pin 16.10PCBS2141204316.10PCBS2141404316.10PCBS2141604316.10PCBS2141704316.10PCBS21419043
45 Warning plate assy 16.10PCBS2141204516.10PCBS2141404516.10PCBS2141604516.10PCBS2141704516.10PCBS21419045
46 Top hook assy 16.10PCBS2141204616.10PCBS2141404616.10PCBS2141604616.10PCBS2141704616.10PCBS21419046
47 Safety latch assy 16.10PCBS2141204716.10PCBS2141404716.10PCBS2141604716.10PCBS2141704716.10PCBS21419047
48 Top hook pin - - - - 16.10PCBS21419048
60 Bottom hook assy - - - - 16.10PCBS21419060
61 Bottom hook assy 16.10PCBS2141206116.10PCBS2141406116.10PCBS2141606116.10PCBS2141706116.10PCBS21419061
62 Bottom hook pin 16.10PCBS2141206216.10PCBS2141406216.10PCBS2141606216.10PCBS21417062 -
63 Bottom hook connector
assy - - - - 16.10PCBS21419063
64 Idler sheave assy - - - - 16.10PCBS21419064
71 Metal lock nut 16.10PCBS2141207116.10PCBS2141407116.10PCBS2141607116.10PCBS2141707116.10PCBS21419071
72 Metal lock nut 16.10PCBS2141207216.10PCBS2141407216.10PCBS2141607216.10PCBS2141707216.10PCBS21419072
73 Circlip 16.10PCBS2141207316.10PCBS2141407316.10PCBS2141607316.10PCBS2141707316.10PCBS21419073
74 Circlip 16.10PCBS2141207416.10PCBS2141407416.10PCBS2141607416.10PCBS2141707416.10PCBS21419074
75 Cross head screw 16.10PCBS2141207516.10PCBS2141407516.10PCBS2141607516.10PCBS2141707516.10PCBS21419075
76 Split retainer 16.10PCBS2141207616.10PCBS2141407616.10PCBS2141607616.10PCBS2141707616.10PCBS21419076
78 Name plate 16.10PCBS2141207816.10PCBS2141407816.10PCBS2141607816.10PCBS2141707816.10PCBS21419078
79 Split pin 16.10PCBS2141207916.10PCBS2141407916.10PCBS2141607916.10PCBS2141707916.10PCBS21419079
80 Hexagon nut 16.10PCBS2141208016.10PCBS2141408016.10PCBS2141608016.10PCBS2141708016.10PCBS21419080
86 Metal lock nut 16.10PCBS2141208616.10PCBS2141408616.10PCBS2141608616.10PCBS2141708616.10PCBS21419086
87 Metal lock nut 16.10PCBS2141208716.10PCBS2141408716.10PCBS2141608716.10PCBS2141708716.10PCBS21419087
88 Bolt M10x25 16.10PCBS2141208816.10PCBS2141408816.10PCBS2141608816.10PCBS2141708816.10PCBS21419088
Spare parts list 0,5 – 5 t

14
POWERTEX Chain Block PCB-S2 – Spare parts 7,5 t hooks. Spare parts for hoist body same as for 10 t
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.

14 15
Spare parts list hooks 7,5 t hook
Pos Description 7,5 t
46 Top hook assy 16.10PCBS21420046
47 Safety latch assy 16.10PCBS21420047
48 Top hook pin 16.10PCBS21420048
49 Top Hook connector 16.10PCBS21420049
50 Shaft 16.10PCBS21420050
53 Positioning plate 16.10PCBS21420053
56 Top hook Idler sheave assy 16.10PCBS21420056
58 Top Hook complete set 16.10PCBS21420058
60 Bottom hook complete set 16.10PCBS21420060
61 Bottom hook assy 16.10PCBS21420061
64 Bottom hook Idler sheave assy 16.10PCBS21420064
66 Chain holder 16.10PCBS21420066
68 Protechion cover 16.10PCBS21420068
86 Metal lock nut M10 16.10PCBS21420086
90 Screw 16.10PCBS21420090
91 Spring washer 16.10PCBS21420091
92 Bolt 16.10PCBS21420092
93 Spring washer 16.10PCBS21420093

16
POWERTEX Chain Block PCB-S2 – Spare parts 7,5 t and 10 t
(below hooks are for 10 t. See previous page for 7,5 t hooks)
When ordering spare parts, specify model, WLL, part number and the quantity needed.
When ordering chain, also specify lifting height.
If the load chain has been damaged or worn out the load sheave probably has to be replaced.
7,5 t and 10 t body
10 t hook
10 t hook

16 17
Pos Description 10 t Pos Description 10 t
1 Gear cover assy 16.10PCBS21423001 54 Stay bolt B 16.10PCBS21423054
2 Disc gear assy 16.10PCBS21423002 55 Suspension plate 16.10PCBS21423055
3 Drive shaft 16.10PCBS21423003 56 Idler sheave assy 16.10PCBS21423056
4 Splined gear 16.10PCBS21423004 57 Protection cover 16.10PCBS21423057
5 Right side plate assy 16.10PCBS21423005 58 Top hook assy 16.10PCBS21423058
6 Load chain sprocket 16.10PCBS21423006 60 Bottom hook assy 16.10PCBS21423060
9 Top hook shaft 16.10PCBS21423009 62 Bottom hook pin 16.10PCBS21423062
11 Chain stripper 16.10PCBS21423011 63 Hook plate 16.10PCBS21423063
13 Guide roller 16.10PCBS21423013 64 Bottom idler sheave assy 16.10PCBS21423064
14 Left side plate assy 16.10PCBS21423014 65 Shaft 16.10PCBS21423065
15 Pawl spring 16.10PCBS21423015 66 Plate 16.10PCBS21423066
16 Pawl 16.10PCBS21423016 67 Washer 16.10PCBS21423067
17 Brake seat 16.10PCBS21423017 68 Protection cover 16.10PCBS21423068
19 Friction plate 16.10PCBS21423019 69 Cover 16.10PCBS21423069
20 Ratchet wheel 16.10PCBS21423020 70 Bolt 16.10PCBS21423070
21 Brake cover 16.10PCBS21423021 71 Metal lock nut 16.10PCBS21423071
22 Hand chain wheel 16.10PCBS21423022 72 Metal lock nut 16.10PCBS21423072
25 Washer 16.10PCBS21423025 73 Circlip 16.10PCBS21423073
26 Hand chain cover 16.10PCBS21423026 74 Circlip 16.10PCBS21423074
27 Positioned plate 16.10PCBS21423027 75 Cross head screw 16.10PCBS21423075
28 Hand chain 16.10PCBS21423028 76 Split retainer 16.10PCBS21423076
32 Name plate 16.10PCBS21423032 78 Name plate 16.10PCBS21423078
41 Load chain 16.10PCBS21423041 79 Split pin 16.10PCBS21423079
42 End anchor 16.10PCBS21423042 80 Hexagon nut 16.10PCBS21423080
43 End anchor pin 16.10PCBS21423043 86 Hexagon recess nut 16.10PCBS21423086
45 Warning plate assy 16.10PCBS21423045 87 Split pin 16.10PCBS21423087
46 Top hook assy 16.10PCBS21423046 88 Metal lock nut 16.10PCBS21423088
47 Safety latch assy 16.10PCBS21423047 89 Metal lock nut 16.10PCBS21423089
48 Top hook pin 16.10PCBS21423048 90 Cross head screw 16.10PCBS21423090
49 Plate (right) 16.10PCBS21423049 91 Light spring washer 16.10PCBS21423091
50 Shaft 16.10PCBS21423050 92 Hexagon recess nut 16.10PCBS21423092
51 Plate (left) 16.10PCBS21423051 93 Split pin 16.10PCBS21423093
52 Stay bolt A 16.10PCBS21423052
53 Short bolt 16.10PCBS21423053
Spare parts list 10 t

18
Product compliance and conformity
SCM Citra OY
Asessorinkatu 3-7
20780 Kaarina
Finland
www.powertex-products.com

18 19
CertMax+
The CertMax+ system is a unique leading edge certication management
system which is ideal for managing a single asset or large equipment port-
folio across multiple sites. Designed by the Lifting Solutions Group, to deliver
optimum asset integrity, quality assurance and traceability, the system also
improves safety and risk management levels.
Marking
The POWERTEX Chain Block is equipped with a RFID (Radio-Frequency
IDentication) tag, which is a small electronic device, that consist of a small
chip and an antenna. It provides a unique identier for the block.
The POWERTEX Chain Block is CE marked
Standard: EN 13157
Warning tag
The warning tag shows some specic and important situations, in which you
must pay special attention, when using POWERTEX Chain Blocks and Lever
Hoists.
User Manuals
You can always nd the valid and updated User Manuals on the web.
The manual is updated continuously and valid only in the latest version.
NB! The English version is the Original instruction.
The manual is available as a download under the following link:
www.powertex-products.com/manuals
!

www.powertex-products.com
Canary Islands
Canary Islands