Precor Experience Series User manual

Service Manual
Experience™Series
Elliptical Fitness Crosstrainer
EFX700-16/18 Base

Contents
Introduction 1
Service manual contents 2
Additional Service Documentation and Videos 2
Service Safety Guidelines 3
Safety guideline you need to know and follow: 3
General Information 5
Features 5
Model and Serial Numbers 6
Model Numbers 6
Serial Numbers 7
About 7
Serial Number Label Location 8
8
Orientation 8
Covers and Panels 8
Tools and Supplies 9
Specifications 9
Fastener Torque Specification 9
BeltTension Specification 10
Bolt Grade Identification 10
Bolt Grade Markings Chart 11
Parts 11
Lubricants 12
Cleaning Procedure 12
Approved Cleaning Products 12
Cleaning Procedure 13
Power Requirements 13
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any questions.
Page ii

Equipment Power 13
Console & PVS Display Power Requirements 14
LED consoles (P10, P30, P30i and P31) 14
Touchscreen consoles (P62, P80, and P82) 14
PVS Display 14
Cable TV RF Power Requirements 15
Touchscreen consoles (P62, P80, and P82) 15
MYE - PVS displays 15
RF cable TV wall outlet power requirements 16
Ethernet (LAN) Input Signal Requirements 16
Equipment Spacing Requirements 17
Operation Verification 19
Operation Verification Tests 19
Standard Service Menus 22
About 22
Service Menu Access Codes 22
LED Consoles: P10, P30, P30i and P31 23
Touchscreen Consoles: P62, P80, and P82 23
How to Access the Standard Service Menus 24
P10, P30, P30i and P31 LED consoles 24
P80 touchscreen console 25
P62 and P82 touchscreen consoles 26
Diagnostics menu access 26
Touchscreen Display Calibration shortcut 26
Debug Information Report shortcut 27
Navigating the Service Menus 29
P10, P30, P30i and P31 LED consoles 29
P10, P30 and P31 consoles 29
P30i consoles 30
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any questions.
Page iii

P80 and P82 touchscreen consoles 30
P62 touchscreen consoles 31
LED Console Standard Service Menus 32
Hardware Validation Diagnostics Tests Menu (51765761) 32
Club Settings Menu (5651565) 33
Information Display (65) 35
Touchscreen Console Standard Service Menus 37
Service Settings Menu ((51765761) 37
About menu 39
41
Equipment Usage menu 41
Maintenance menu(1) 41
System Settings menu 43
System Tests menu 47
Club Settings (5651565) 49
Information Display (65) 50
Adjustment Procedures 51
Available Adjustment Procedures 51
First Stage Drive Belt Tension Adjustment 52
About 52
Videos 53
Procedure 53
Second Stage Drive Belt Tension Adjustment 56
About 56
Videos 57
Procedure 57
Replacement Procedures 60
Available Replacement Procedures 60
Covers and Panels Replacement 61
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any questions.
Page iv

About 61
Videos 62
Cover Replacement Procedures 63
Badge Carrier Assy Cover Replacement 64
Front Top Cover Replacement 64
Front Rear Cover Replacement 66
Side Covers Replacement 68
Base Front Cover Replacement 73
Base Back Cover Replacement 75
Drive Ramp Transition Cover Replacement 76
Drive Access Panel Replacement 78
Videos 78
Procedure 78
Drive Disk Covers Replacement 80
Videos 80
Procedure 80
Drive Housing Covers Replacement 84
Videos 85
Procedure 85
Battery Replacement 93
About 93
Determining the battery condition 93
Battery Fuse 93
Replacement Procedure 94
First Stage Drive Belt Replacement 96
About 96
Videos 96
Procedure 97
Second Stage Drive Belt Replacement 100
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any questions.
Page v

About 100
Videos 100
Procedure 101
Generator/Eddy Brake assembly Replacement 106
About 106
Procedure 106
Step-up Pulley/Tensioner Assembly Replacement 114
About 114
Step-up Pulley/Tensioner Assembly Exploded View 115
Procedure 115
Drive Components assembly Replacement 119
About 119
Procedure 119
Input Drive Assembly Replacement 127
About 127
Procedure 127
LPCA (Lower PCA) Board Replacement 134
About 134
LPCA System Block Diagram 135
LPCA Interface Connections 136
LPCAFuse Locations 137
Procedure 138
Linkarm Replacement 142
About 142
Procedure 142
Moving Arms Replacement 147
About 147
Procedure 147
Stairarm Replacement 152
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any questions.
Page vi

About 152
Procedure 153
Stairarm Replacement - Machines with updated Input Drive Assembly 153
Stairarm Replacement - Machines with original Input Drive Assembly 157
Stairarm Pedal Replacement 162
Procedure 162
Stairarm Wheel Replacement 165
Procedure 165
Ramp Replacement 169
About 169
Specifications 169
Procedure 169
Troubleshooting 172
About 172
Introduction to Troubleshooting 172
Troubleshooting Steps 172
Validate the customer reported issue 173
Verify Input Power 173
Verify (reproduce) the customer issue 174
Verify the Club Settings 174
Verify service bulletin and software update incorporation 175
Verify console operation 175
Verify that there are no current active error codes 176
Verify hardware validation diagnostic tests 177
Verify that there are no new error codes 177
Standard Error Codes 178
About 178
Viewing Error Codes (Error Log & CPA Event Log) 180
Error Code and Troubleshooting Guide 180
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any questions.
Page vii

Troubleshooting with Error Codes 181
Error Log & CPA Event Log 182
About 182
Error Log 183
Error Log 183
CPA Event Log 185
CPA Event Log 185
Active Status Light "ASL" 188
About 188
ASL Light Equipment Location 188
ASL Overview 188
ASL States 189
ASL Settings and Functions 190
System Troubleshooting Procedures 194
Available Troubleshooting Procedures 194
Blown Battery Fuse Troubleshooting 195
Preventive Maintenance (PM) 197
About 197
PM Guides and Videos 197
Product PM Guides 197
PM Service Videos 198
Theory of Operation 199
About 199
What's New? 199
Operating Summary Information 199
Power-up Initialization State 199
Banner Default State 199
System Component Overview 200
System Wiring Diagram 203
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any questions.
Page viii

Parts 204
About 204
Exploded View Diagrams and Parts List 207
Optional PDF version 207
Exploded View Diagram - Fixed ArmModels 208
Exploded View - Moving Arm Models 213
Parts List - Fixed Arm Models 218
Parts List - Moving Arm Models 222
Product Literature & Videos 227
Service & Maintenance Documentation 227
Precor Websites 227
Service Videos 228
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices iii
Service Safety Guidelines iii
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any questions.
Page ix

Introduction
Only Precor certified technicians are authorized to service Precor equipment. If you are not
a Precor certified servicer, you must not attempt to service any Precor product. Call your
dealer for service information
WARNING: This service documentation is for use by Precor certified servicer pro-
viders only. Personal injury can result from electrical shock and/or mechanical mov-
ing parts.
This service manual applies to the Experience™ Series 700 Line EFX1®models with the
EFX700-16/18 bases.
Model EFX700-16 Base Configuration
EFX731 Moving Arms, Fixed CrossRamp, ASL2light, with P31 con-
sole
EFX761 Moving Arms, Fixed CrossRamp, ASL light, with P61 con-
sole
EFX781 Moving Arms, Fixed CrossRamp, ASL light, and P82 con-
sole
1Elliptical Fitness Crosstrainer
2Active Status Light: Service and maintenance status light.
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any questions.
Page 1
1 Introduction