Precor GEN06 Series User manual

Service Manual
TRM101/GEN06 Treadmill
1TRM800 version 1 treadmills mfg. dates 2010 thru 2014.

Contents
Introduction 1
Safety Guidelines 3
Safety guideline you need to know and follow: 3
General Information 5
Orientation 5
Tools 5
Parts 6
Lubrication 6
Cleaning Solutions 7
Electrical Requirements 7
Dedicated Branch Circuit 7
Input Power 8
Frame Ground 8
Operation Verification 9
Operation Verification Tests 9
Standard Service Menus 12
About 12
Service Access Codes 12
LED Consoles: P10, P30, P30i and P31 12
Touchscreen Consoles: P62, P80, and P82 13
How to Access the Service Menus 14
P10, P30, P30i and P31 LED consoles 14
P80 touchscreen console 14
P62 and P82 touchscreen consoles 15
Diagnostics menu access 16
Touchscreen Calibration shortcut 16
Debug Information Report shortcut 16
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page ii

Navigating the Service Menus 18
P10, P30, P30i and P31 LED consoles 18
P10 and P30 consoles 18
P30i consoles 18
P80 and P82 touchscreen consoles 19
P62 touchscreen consoles 19
LED Console Standard Service Menus 20
Hardware Validation Diagnostics Tests Menu (51765761) 20
Club Settings Menu (5651565) 22
Information Display (65) 24
Touchscreen Console Standard Service Menus 26
Service Menus ( (51765761) 26
About menu 27
29
Equipment Usage menu 29
Maintenance menu 29
System Settings menu 31
System Tests menu 36
Club Settings (5651565) 37
Information Display (65) 37
Adjustment Procedures 39
Available Adjustment Procedures 39
Drive Belt Tension & Alignment Adjustment 40
About 40
Procedure 40
Lift Motor Calibration 43
About 43
Procedure 43
Running Belt Tension and Tracking Adjustment 45
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page iii

About 45
Procedure 45
Replacement Procedures 48
Available Replacement Procedures 48
Auto Stop Magnet Replacement 49
About 49
Procedure 49
Auto Stop Sensor Replacement 51
About 51
Procedure 51
Circuit Breaker Replacement 53
About 53
Procedure 53
Drive Belt Replacement 55
About 55
Procedure 55
Drive Motor Replacement 59
About 59
Procedure 59
Drive Roller Replacement 62
About 62
Procedure 62
End Cap & Belt Guard Cover Replacement 66
About 66
Procedure 66
Incline Lift Motor Replacement 68
About 68
Procedure 68
Incline Lift Platform Replacement 71
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page iv

About 71
Procedure 71
Input Module Replacement 73
About 73
Procedure 73
Line Filter Replacement 75
About 75
Procedure 75
Power Control Module Replacement 77
About 77
Procedure 77
Power Cord Replacement 79
About 79
Procedure 79
Running Belt and Deck Replacement 81
About 81
Procedure 81
Take-Up roller Replacement 86
About 86
Procedure 86
Troubleshooting 88
About 88
Introduction To Troubleshooting 88
Basic Steps 88
Validate the customer reported issue: 88
Verify the Input Power (Powered units only) 89
Verify that the console is operating correctly 89
Review the Error Log or CPA Event Log for any active error codes 90
Verify (reproduce) the issue. 90
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page v

Perform hardware validation diagnostic tests 90
Verify Club Settings 91
Verify that there are no new error codes 91
Verify service bulletins 91
Standard Error Codes 92
About 92
Viewing Error Codes (Error Log & Event Log) 93
Error Code and Troubleshooting Guide 93
Troubleshooting with Error Codes 93
Error Log & CPA Event Log 95
About 95
LED Console (P10, P30, P30i and P31) Error Log 96
Touchscreen Console (P62, P80, and P82) CPA Event Log 96
System Troubleshooting Procedures 99
Available Troubleshooting Procedures 99
Auto Stop Troubleshooting 100
Tripped Circuit Breaker 103
Communications Error Troubleshooting 106
No Power to the Console Troubleshooting 107
Drive Motor System Troubleshooting 108
E-Stop Not Communicating 111
Heart Rate Monitor Troubleshooting 112
Incline System Troubleshooting 115
Input Power and Machine Controls Troubleshooting 116
Running Belt and Deck Troubleshooting 117
Tripped Circuit Breaker 119
Preventive Maintenance 122
About 122
Maintenance Schedule 122
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page vi

Precor Preventative Maintenance Plan 122
Running Belt and Deck Cleaning Procedure 123
Theory of Operation 126
About 126
Console Operation 126
Controls 126
Features 126
Treadmill Base Operation 128
System Diagrams 134
System Block Diagram - 120 VAC 134
Parts 135
Exploded View Diagram 136
Parts Identification List 141
Appendix A : Edition Information i
Edition i
Additional Documentation i
Copyright i
Appendix B : Notices and Safety ii
Trademarks ii
Intellectual Property ii
Warranty ii
Safety Notices ii
Service Safety Guidelines iii
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page vii

Introduction
If you are not a Precor certified servicer, you must not attempt to service any Precor Product.
Call your dealer for service information.
WARNING: This service documentation is for use by Precor certified servicer providers
only. Personal injury can result from electrical shock and/or mechanical moving parts.
This service manual applies to the following treadmill models:
lGEN06 series treadmill (120 VAC1and 240 VAC models): The GEN-06 treadmill base
is defined as any treadmill produced between April 2006 and April 2011. GEN-06 Tread-
mills include the following models; C952, C954, C956, and C966.
lTRM102series treadmill (120 VAC and 240 VAC models): The TRM10 treadmill base
is defined as any treadmill produced after April 2011 and is configured with a Pxx series
console. All of the base and console combinations are part of the "Experience" line of
products.
This document contains information required to perform troubleshooting and replacement pro-
cedures required to repair and maintain this equipment including: general product information,
software diagnostic procedures, preventative maintenance procedures, inspection and adjust-
ment procedures, troubleshooting procedures, replacement procedures and system block and
wiring diagrams.
Separate Base and Console Service Manuals
This document provides information to service the equipment base independent of the
installed console. For console service documentation, refer to the particular console service
manual.
Additional Documentation
1voltage in an alternating current circuit
2TRM800 version 1 treadmills mfg. dates 2010 thru 2014.
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page 1
1 Introduction

There is also an online web version if you have internet access at: Online Service Manuall
See Also
"General Information" on page 5
"Safety Guidelines" on the facing page
"Operation Verification" on page 9
"Standard Service Menus" on page 12
"Adjustment Procedures" on page 39
"Replacement Procedures" on page 48
"Troubleshooting" on page 88
"Preventive Maintenance" on page 122
"Theory of Operation" on page 126
"Parts" on page 135
"Theory of Operation" on page 126
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page 2
1 Introduction

Safety Guidelines
WARNING: Only Precor certified servicers and technicians are permitted to service
Precor products. Personal injury can result from electrical shock and/or mechanical
moving parts.
Safety guideline you need to know and follow:
lRead and follow all Warning notices to protect yourself from personal injury.
lRead and follow all Caution notices to prevent damage to the equipment.
lRead the owner’s manual and follow all operating instructions.
lOperate the equipment on a solid, level surface.
lVisually check the equipment before beginning service or maintenance operations. If it
is not completely assembled or is damaged in anyway, do not attempt to operate the
equipment.
lNever place liquids on any part of the equipment while performing service.
lTo prevent electrical shock, keep all electrical components away from water and other
liquids.
lDo not use accessory attachments that are not recommended by the manufacturer.
Non-OEM accessories can cause injuries.
lDo not stand or climb on the handlebars, display enclosure or cover.
lOn a self-powered unit, it will either be necessary to either equip the unit with the
optional external power supply or have an assistant pedal on the unit while voltage
measurements are being taken. Because of the danger of working on the unit while it is
in motion using the optional external power supply is strongly recommended.
lOn ATM units when the stairarms are in motion; the generator will operate and produce
potentially hazardous voltages even when the battery is disconnected.
lOn AMT1units with Cardio Theater PVS2units will have external power supply and
coaxial cable routed through the bottom of the unit to the top of the display console.
Cord management must be maintained
lOn ATM units, a pinching hazard exists when the unit is operated. It is possible to ser-
iously pinch a finger. The AMT can be mechanically locked by inserting a screwdriver
through the primary sheave and frame.
lOn treadmills, removing the hood exposes high voltage components and potentially dan-
gerous machinery. Exercise extreme caution when you perform maintenance pro-
cedures with the hood removed.
When servicing the equipment:
1Adaptive Motion Trainer
2Personal Viewing System display.
Contact Precor Customer Support at [e-mail] or 800.786.8404 with
any questions.
Page 3
1 Introduction
Safety Guidelines