Prime Design FEA-0004 User manual

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118
Toll Free: 1.8.PRIME.RACK ▪ Fax: [phone] ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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FEA-0004 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
CONTENTS OVERVIEW
2—Left Rear Slide Rotation Assembly.................. (Qty 1)
1—Left Front Rotation Assembly .......................... (Qty 1)
3—Cylinder............................................................. (Qty 1)
4—Z Post ................................................................ (Qty 2)
Adjustable, 7.25”
5—Z Post Mounting Clamp Assembly................... (Qty 1)
6—L Post................................................................. (Qty 1)
With Roller Cap, 9.25”

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
3
Brackets (2X) Connecting Bar, 36.00” (1X)
FEA-0004 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS
7—Z Post Bracket Assembly ................................. (Qty 1)
Adjustable, Slide
8—Z Post................................................................. (Qty 1)
Adjustable Slide, 7.25”
Anti-Seize (1X)
Cylinder Bolt Assy (1X)
Rotation Arm Bolt Assy (1X)
Bushing, White (2X) Bushing, Black (2X)
L Post Bracket Clamp (1X)
L Post Flat Washer (2X)
Rear Z Post
¼ Lock Nut (1X)
9—HKT-8400.......................................................... (Qty 1)
Modular Rotation Hardware Kit, Slide
L Post Bolt
M6 x 20mm (1X)
Rear Z Post
¼ x 1.00” (1X)
Rear Z Post HRR Holder Clip (1X)
Slide Rotation Arm Bolt Assy (1X)
10—Crossbars (not shown on pg 2) ..................... (Qty 1)
Ordered separately, Front & Rear, Gen 4
11—Crossbar (not shown on pg 2)....................... (Qty 1)
Optional Center Crossbar Kit, Gen 4
(Hardware Kit not shown)
Crossbar Cap, Small (2X)
L Post
Lock Washer (1X)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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Bushing,
1.75”L
Bushing,
1.25”L
Nylon
Washer
Flanges face
each other
Flange
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
1.1
Torque to 55 in-lbs
1.2
REAR CROSSBAR
ROTATION ASSEMBLY
ROTATION ASSEMBLY SEQUENCE
Note: This Rotation Kit ts only on the left side. Refer to FEA-0003
for right side Slide Rotation assembly instructions.
Note: For ease of installation, it’s recommended
to assemble any Rotations onto the Crossbars
before placing them onto the FBM’s mounting
brackets. The use of a helper is recommended
when placing built Crossbars onto the vehicle.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
5
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
2.1
Torque to 18 in-lbs
2.2
CYLINDER HARDWARE
FRONT CROSSBAR
ROTATION ASSEMBLY
3.1 Torque to 55 in-lbs
3.3
3.2 Press the small .75” (A) round Caps
into the Crossbar holes as shown.
NOTE: Flow Control Screw
faces toward vehicle rear
NOTE: Ensure Cylinder
Bushing is fully seated
against Crossbar

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
6
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
4.6 Assemble the L Post
hardware. Do not
tighten until Step 4.8
Note: The orientation of
the bolt hole faces away
from the Crossbar
Slide L Post Bracket Clamp into
bottom groove, then slide into
L Post Connector as shown
4.4
Bracket Clamp sits
in L Post Connector
Clamp as shown
4.5
Ensure the Auto Clamp Spring
is seated into the spring catch
4.3
L Post seats into the
Crossbar’s inside bottom
groove as seen from the
rear of the Front Crossbar
4.2 Place an L Post into the bottom
groove of the Front Crossbar
L POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
NOTE: The front Auto Clamp come preset from the factory
for packaging purposes only. To assemble the L Post to the
Crossbar, the Auto Clamps must be repositioned.
Beginning with the Front
Crossbar, loosen the bolt at the
bottom of the Auto Clamp, then
slide the Auto Clamp toward the inside
end of the Rotation Upper. Reposition
the Auto Clamp leaving a minimum
of 1/4” distance from the rubber
bumper to the edge of the Auto Clamp
Bracket as shown, then nger-tighten if
adjusting later, or torque to 80 in-lbs.
4.1

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
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Torque to
80 in-lbs
4.8
Slide the L Post until parallel
to the Auto Clamp and the
gap between the two is
even from top to bottom
4.7
The Z Post fully seats
into the top slot of the
Mounting Clamps
5.2
Slide the Z Post into the
Mounting Clamp Assembly
5.1 Assemblel the Z Post Mounting Clamp Assembly onto the
Rotation Upper. Do not tighten until Step 5.4.
Z POSTS
SEE QUICK START GUIDE FOR ADJUSTMENTS
Refer to the Quick
Start Guide for Z
Post positioning.
5.3
5.4
Torque to
90 in-lbs
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
The Mounting Clamps
seat fully into the top
groove of the Upper

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
8
O
p
e
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Z Post Bolt
¼” x 1.00”
Rear Z Post HRR
Holder Clip
Flat Washer
Rear Z Post
¼” Lock Nut
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
6.3
Fit Slide Z Post Bracket
Clamp into Slide groove
6.2 Place Slide Z Post into bottom of Rear Slide Upper
Place Slide Z Post Bracket Clamp into bottom groove,
then slide into Z Post Connector as shown
6.4
Press Slide Release Lever upward
6.5
Extend Slide Upper
6.6
SLIDE UPPER Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
6.1 Prepare the parts shown below for assembling the Slide
Z Post onto the bottom of the Rear Slide Rotation, but do
not assemble. Assembly begins at Step 6.6

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
9
2.50”
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
Torque to 80 in-lbs
6.9
Position Z Post to
distance shown 6.8
Ensure Slide Release
Lever engages to lock
Slide in closed position.
6.7
Assemble the Slide Z Post
Bracket hardware
Push Slide Upper
into closed position
6.10
SLIDE TOP Z POST
SEE QUICK START GUIDE FOR ADJUSTMENTS
7.1 Install the Z Post Mounting Clamp Assembly onto the
Rotation Upper. Do not tighten until Step 7.4
The Mounting Clamps
seat fully into the top
ange of the Upper

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
10
The Z Post fully seats
into the top slot of the
Mounting Clamps
7.2
Slide the Z Post into the
Mounting Clamp Assembly
Refer to the Quick
Start Guide for Z
Post positioning.
7.3
7.4
Torque to
90 in-lbs
REAR ROTATION BUSHINGS FRONT ROTATION BUSHINGS
8.1
8.2
Cable tie the bushings if
this is for ship-through.
Note: Cable ties are not
included in this kit.
9.2
8.3 Cable tie the bushings if
this is for ship-through.
Note: Cable ties are not
included in this kit.
9.3
White Bushing 9.1
White Bushing
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
Black Bushing–
Align bushing boss
to Crossbar notch
Black Bushing–
Align bushing boss
to Crossbar notch

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability
(the “Prime Design Limited Warranty”).
▪ TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING
11
FEA-0004 BOX ASSEMBLY INSTRUCTIONS–LEFT SLIDE ROTATION
NOTE: This completes the installation of FEA-0004. For
right side Slide Rotation installation, refer to the FEA-0003
Assembly Manual.
If applicable, refer to your next FEA Assembly Manual.
If completed, refer back to your FBM Assembly Manual,
and resume assembling at Step 3.1.
WARNING: Failure to position the Crossbars as shown in
your FBM Assembly Manual may result in damage to the
sliding door and/or ladder rack.

USAM-FEA0004-US01 Rev-A 0618