Pro-face PS-3650A Series User manual

User Manual
PS-3650A /PS-3651A

1
Preface
Thank you very much for purchasing a Pro-face PS-3650A/PS-3651A Unit, hereafter referred to as the PS-A.
Before using the PS-A, read this manual thoroughly to familiarize yourself with the PS-A’s operation procedures and
functions.
Product names used in this manual are the trademarks / registered trademarks of their respective owners.
© 2006 Digital Electronics Corporation. All rights reserved.
NOTICE
1. Copying this manual’s contents, either in whole or in part, is prohibited without the express permission of Digital
Electronics Corporation, Japan.
2. The information contained in this manual is subject to change without notice.
3. If you find any errors or omissions in this document, please contact Digital Electronics Corporation to report your
findings.
4. Regardless of Clause 3 above, Digital Electronics Corporation shall not be held responsible for any damage,
losses or third-party damage resulting from the use of this product.

2
Essential Safety Precautions
All safety-related procedures stated in this document must be followed to operate the PS-A correctly and safely. Be sure
to read this and any related documents thoroughly to understand the correct operation and functions of the PS-A unit.
Safety Icons
Throughout this manual, these icons provide essential safety information for PS-A operation procedures requiring special
attention. These icons indicate the following levels of danger:
System Design
Indicates situations where severe bodily injury, death or major equipment
damage can occur.
Indicates situations where slight bodily injury or minor equipment damage can
occur.
Indicates actions or procedures that should NOT be performed.
Indicates actions or procedures that MUST be performed to ensure correct
unit operation.
Do not create PS-A touch panel switches that could possibly endanger the safety of personnel or equip-
ment. A malfunction of the PS-A unit, its I/O unit(s), cable(s), or other related equipment can cause unex-
pected output signals, leading to a serious accident. Be sure to design all important machine operation
switches so they are operated via a separate control system, and not via the PS-A.
Do not create PS-A touch panel switches to control machine safety operations, such as an emergency
stop switch. Install these switches as separate hardware switches, otherwise severe bodily injury or
equipment damage can occur.
Be sure to design your system so that a communication fault between the PS-A and its host controller will
not cause equipment to malfunction. This is to prevent any possibility of bodily injury or equipment dam-
age.
Do not use the PS-A as a warning device for critical alarms that can cause serious operator injury,
machine damage or can halt system operation. Critical alarm indicators and their control/activator units
must be designed using stand-alone hardware and/or mechanical interlocks.
Do not use the PS-A with aircraft control devices, aerospace equipment, central trunk data transmission
(communication) devices, nuclear power control devices, or medical life support equipment, due to these
devices’ inherent requirements of extremely high levels of safety and reliability.

3
Handling
Wiring
Maintenance
Be sure to use redundant and/or failsafe system designs to ensure adequate levels of system reliability
and safety when using the PS-A with transportation vehicles (trains, cars and ships), disaster and crime
prevention devices, various types of safety equipment, non-life support related medical devices, and other
similar equipment.
After the PS-A unit’s backlight burns out the touch panel is still active, unlike the PS-A unit’s “Standby
Mode”. If the operator fails to notice that the backlight is burned out and touches the panel, a potentially
dangerous machine operation error can occur. Therefore, do not create PS-A unit touch panel switches
that may cause injury and/or equipment damage.
If your PS-A unit’s backlight suddenly turns OFF, use the following steps to determine if the backlight is
actually burned out.
1) If the PS-A unit’s “Backlight Control” is not set and the screen has gone blank, your backlight is burned
out.
2) If the PS-A unit’s “Backlight Control” is set to Standby Mode and the screen has gone blank, and touch-
ing the screen or performing another input operation does not cause the display to reappear, your
backlight is burned out.
Do not modify the PS-A unit. Doing so may cause a fire or an electric shock.
Do not operate the PS-A in an environment where flammable gases are present, since it may cause an
explosion.
To prevent an electric shock be sure to disconnect your PS-A unit’s power cord from the power supply
before wiring the PS-A.
Do not use voltage beyond the PS-A unit’s specified range. Doing so may cause a fire or an electric
shock.
Do not connect or disconnect Host and PS-A unit communication cables while the PS-A is turned ON.
The PS-A uses a lithium battery for backing up its internal clock data and the battery may explode if it is
replaced incorrectly. When replacement is required, use a Pro-face-designated replacement product.
SEE 7.6 Replacing the Internal Battery (page7-15)

4
Installation
Wiring
Maintenance
Unit Disposal
General Safety Precautions
Be sure all cable connectors are securely attached to the PS-A unit. A loose connection may cause
incorrect input or output signals.
Be sure to ground the PS-A unit’s FG wire separately from other equipment FG lines. Also, be sure to use
a grounding resistance of 100Ω or less and a 2mm2[0.0062inch2] or thicker wire, or your country's appli-
cable standard. Otherwise, electric shock or malfunctions may result.
Be sure to use only the designated torque to tighten the PS-A unit’s terminal block screws. If these screws
are not tightened firmly, it may cause a short-circuit, fire or incorrect unit operation.
Be sure that metal particles and wiring debris do not fall inside the PS-A unit. They can cause a fire,
malfunction or incorrect unit operation.
Do not reset or turn the PS-A OFF, or insert or remove the CF Card while the PS-A unit’s CF Card or hard
disk is being accessed. Otherwise, CF Card and the hard disk internal data may be damaged or lost.
When the product is disposed of, it should be done so according to your country’s regulations for similar
types of industrial waste.
Do not press on the PS-A unit’s display with excessive force or with a hard object, since it can damage the
display. Also, do not press on the touch panel with a pointed object, such as the tip of a mechanical pencil
or a screwdriver, since doing so can damage the touch panel.
Do not install the PS-A where the ambient temperature exceeds the specified range. Doing so may cause
a unit malfunction.
To prevent abnormally high temperatures from occurring inside the PS-A, do not restrict or block the PS-A
unit’s rear-face ventilation slots.
Do not operate the PS-A in areas where large, sudden temperature changes can occur. These changes
can cause condensation to form inside the PS-A, possibly causing it to malfunction.
Do not allow water, liquids or metal fragments to enter inside the PS-A unit’s case, since they can cause
either a malfunction or an electric shock. For use in Pollution Degree 2 environment.
Do not operate or store the PS-A in locations where it can be exposed to direct sunlight, high
temperatures, excessive dust, moisture or vibration.

5
LCD Panel Usage Precautions
• The LCD panel’s liquid contains an irritant. If the panel is damaged and any of this liquid contacts your skin,
immediately rinse the area with running water for at least 15 minutes. If the liquid gets in your eyes, immediately rinse
your eyes with running water for at least 15 minutes and consult a doctor.
• The PS-A unit’s LCD screen may show unevenness in the brightness of certain images or at some contrast settings.
This is an LCD characteristic and not a product defect.
• The PS-A unit’s LCD screen pixels may contain minute black and white-colored spots. This is an LCD characteristic
and not a product defect.
• The color displayed on the PS-A unit’s LCD screen may appear different when seen from outside the specified
viewing angle. This is an LCD characteristic and not a product defect.
• When the same image is displayed on the PS-A unit’s screen for a long period, an afterimage may appear when the
image is changed. If this happens, turn off the PS-A, wait 10 seconds and then restart the unit. This is an LCD
characteristic and not a product defect.
• To prevent an afterimage:
• Set the PS-A unit’s display OFF feature when you plan to display the same screen image for a long period of time.
• Change the screen image periodically and try to not display the same image for a long period of time.
Do not operate or store the PS-A where chemicals evaporate, or where chemicals are present in the air.
Corrosive chemicals : Acids, alkalines, liquids containing salt
Flammable chemicals : Organic Solvents
Do not use paint thinner or organic solvents to remove dirt or oil from the PS-A unit’s surface. Instead, use
a soft cloth moistened with a diluted neutral detergent.
Do not use or store the PS-A in areas with direct sunlight, since the sun's ultraviolet rays may cause the
LCD’s quality to deteriorate.
Do not store the PS-A in an area where the temperature is lower than that recommended in the PS-A
unit’s specifications. Doing so may cause the LCD display’s liquid to congeal, which can damage the LCD.
Also, if the storage area’s temperature becomes higher than the specified level, the LCD’s liquid may
become isotropic, causing irreversible damage to the LCD. Therefore, only store the PS-A in areas where
temperatures are within the PS-A unit’s specifications.
After turning OFF the PS-A, be sure to wait a few seconds before turning it ON again. The PS-A may not
operate correctly if it is restarted too quickly.
Due to the possibility of unexpected accidents, be sure to back up the PS-A unit’s data regularly.

6
Information Symbols
This manual uses the following icons:
Indicates a warning or a product limitation. Be sure to follow the instructions
given with this icon to ensure the safe operation of the PS-A.
Contains additional or useful information.
(1) (2) Indicates steps used to accomplish a given task.
Be sure to follow these steps in the order they are written.
*1 Indicates useful or important supplemental information.
Indicates pages containing related information.
SEE

7
Package Contents
The following items are included in the PS-A unit’s package. Before using the PS-A, please check that all items listed
here are present.
PS-A Unit (1) Installation Guide (1) Installation Fasteners (4/set)
Installation Gasket (1) USB Holder (2) sets
(Attached to the PS-A unit) (USB Holder (1) + USB Cover (2)) x 2
Power Plug (1) Power Cable (1) CD-ROM (1)
(Attached to the PS-A unit)
This unit has been carefully packed, with special attention to quality. However, should you find anything damaged or
missing, please contact your local PS-A distributor immediately.
• The power cord is designed only for AC100V use. Under other voltage situation, you
should use a different cord in conformity with the voltage.
• The power cord is exclusively for this product and it cannot be used for other electric
devices.
• The CD-ROM contains a User Manual and the software which includes PS-A Series Utility and
the driver. For details, please refer to "5.1 CD-ROM Contents".
• If your PS-A unit contains a built-in accessory, that accessory’s Installation Guide will also be
included in the PS-A’s packing box. Please check that all items normally included with that
accessory are also included in this box.
Installation
Guide

8
UL/CSA Approval
PS3650A-T41, PS3651A-T41 are UL/CSA listed products (UL File No. E220851, CSA File No.219866)
Those products conform to the following standards:
• UL508 Industrial Control Equipment
• CSA-C22.2 No.142-M1987 Process Control Equipment
<Cautions>
Be aware of the following items when building the PS-A into an end-use product:
• The PS-A unit’s rear face is not approved as an enclosure. When building the PS-A unit into an end-use product, be
sure to use an enclosure that satisfies standards as the end-use product’s overall enclosure.
• The PS-A unit must be used indoors only.
• Install and operate the PS-A with its front panel facing outwards.
• If the PS-A is mounted so as to cool itself naturally, be sure to install it in a vertical panel. Also, it’s recommended that
the PS-A should be mounted at least 50 mm away from any other adjacent structures or machine parts. The tempera-
ture must be checked on the final product in which the PS-A is installed.
• For use on a flat surface of a Type 4X (Indoor Use Only) and/or Type 12 Enclosure.
CE Marking
PS3650A-T41, PS3651A-T41 are CE marked products that conform to EMC directive and Low-voltage directive.
<Compliant Standards>
•Safety
EN60950
•EMI
EN55011 ClassA
•EMS
EN61000-6-2
Product Model No. UL/CSA Registration Model No.
PS3650A-T41 3480801-02
PS3651A-T41 3480801-01

4
Contents
Preface...................................................................................................................... 1
Essential Safety Precautions .................................................................................... 2
Information Symbols ................................................................................................. 6
Package Contents .................................................................................................... 7
UL/CSA Approval ..................................................................................................... 8
CE Marking ............................................................................................................... 8
Contents.................................................................................................................... 4
Chapter 1 Introduction
1.1 Prior to Operating the PS-A Unit.....................................................................1-2
1.1.1 Front Access Mask ...............................................................................................1-3
1.1.2 Power Supply........................................................................................................1-3
1.2 System Design................................................................................................1-4
1.3 Accessories ....................................................................................................1-5
1.4 Part Names and Functions.............................................................................1-6
Chapter 2 Specifications
2.1 General Specifications....................................................................................2-2
2.1.1 Electrical ...............................................................................................................2-2
2.1.2 Environmental.......................................................................................................2-2
2.1.3 Structural...............................................................................................................2-3
2.2 Performance Specifications ............................................................................2-4
2.2.1 Performance Specifications ..................................................................................2-4
2.2.2 Display..................................................................................................................2-5
2.2.3 Touch Panel..........................................................................................................2-5
2.2.4 Expansion Slot......................................................................................................2-5
2.3 Interface Specifications...................................................................................2-6
2.3.1 Serial Interfaces (COM1)......................................................................................2-6
2.3.2 RAS Interface .......................................................................................................2-8
2.4 Dimensions.....................................................................................................2-9
2.4.1 PS-3650A External Dimensions ...........................................................................2-9
2.4.2 PS-3651A External Dimensions .........................................................................2-10
2.4.3 Panel Cut Dimensions ........................................................................................2-11
2.4.4 Installation Fasteners..........................................................................................2-11
2.4.5 Dimensions attached RS-232C/RS-485 exchangeable unit...............................2-12

5
Chapter 3 Hardware Installation
3.1 Installation....................................................................................................... 3-2
3.1.1 Installation Procedures .........................................................................................3-2
3.2 Wiring Precautions.......................................................................................... 3-7
3.2.1 Connecting the Power Cord..................................................................................3-7
3.2.2 Connecting the Power Supply.............................................................................3-10
3.2.3 Grounding...........................................................................................................3-11
3.2.4 I/O Signal Line Placement ..................................................................................3-11
3.3 Peripheral Devices Installation ..................................................................... 3-12
3.3.1 Main Memory Installation....................................................................................3-12
3.3.2 PCI Board Installation.........................................................................................3-14
3.3.3 PCMCIA (PC Card) Installation/Removal ...........................................................3-16
3.3.4 CF Card Insertion/Removal ................................................................................3-17
3.3.5 USB Holder Attachment/Removal.......................................................................3-19
Chapter 4 System Setup
4.1 Setup Procedures........................................................................................... 4-2
4.2 System Parameters........................................................................................ 4-3
4.2.1 Main......................................................................................................................4-3
4.2.2 Advanced..............................................................................................................4-5
4.2.3 Intell ....................................................................................................................4-14
4.2.4 Security...............................................................................................................4-24
4.2.5 Boot.....................................................................................................................4-25
4.2.6 Exit......................................................................................................................4-26
Chapter 5 Setting up Software
5.1 CD-ROM Contents.......................................................................................... 5-2
5.1.1 Software Configuration .........................................................................................5-2
5.2 Setting Up Your PS-A Unit..............................................................................5-3
5.2.1 Setting Up an HDD with no Pre-installed OS........................................................5-3
5.2.2 Setting Up an HDD with Pre-installed OS.............................................................5-5
5.3 Installing Drivers............................................................................................. 5-7
5.4 Special Application Program Features............................................................ 5-9
5.4.1 Uninstalling Utility Software ................................................................................5-11
5.5 Cautions When Using Windows®2000/Windows®XP..................................5-12
5.5.1 Automatic System Log-on Setup ........................................................................5-12
5.5.2 Uninterrupted Power Supply System (UPS).......................................................5-12
5.5.3 Changing System Settings..................................................................................5-13
5.5.4 NTFS File System Conversion............................................................................5-13

6
Chapter 6 Monitoring Features
6.1 RAS Features .................................................................................................6-2
6.1.1 PS-A RAS Features..............................................................................................6-2
6.1.2 RAS Feature Details.............................................................................................6-3
6.1.3 RAS Feature Overview.........................................................................................6-8
6.2 Monitoring the PS-A Status.............................................................................6-9
6.2.1 Setup Procedures.................................................................................................6-9
6.2.2 Monitoring Operation ..........................................................................................6-12
6.2.3 Error Messages ..................................................................................................6-14
6.3 Checking the Error Log List..........................................................................6-16
6.3.1 Error Message Display .......................................................................................6-16
6.3.2 Error Type/Location and Error Action .................................................................6-18
6.4 Monitoring the PS-A Status from the Server ................................................6-20
6.4.1 System Configuration .........................................................................................6-20
6.4.2 Installation Procedures .......................................................................................6-21
6.4.3 Setup and Preparation of the Remote RAS Feature...........................................6-21
6.4.4 Read and Write of the System Monitor/RAS Feature.........................................6-23
6.4.5 Restrictions.........................................................................................................6-27
6.5 Restarting/shutting down the PS-A from the Server.....................................6-29
Chapter 7 Maintenance
7.1 Cleaning the Display.......................................................................................7-2
7.2 Cleaning the Fan Filter ...................................................................................7-3
7.3 Periodic Inspection Items................................................................................7-5
7.4 Replacing the Installation Gasket ...................................................................7-6
7.5 Replacing the Backlight ..................................................................................7-8
7.5.1 Procedure for replacing the backlight of PS-3650A..............................................7-9
7.5.2 Procedure for replacing the backlight of PS-3651A............................................7-12
7.6 Replacing the Internal Battery ......................................................................7-15
Appendices 1
1 I/O Map...........................................................................................................A-2
2 Memory Map...................................................................................................A-3
3 Interrupt Map ..................................................................................................A-4
4 License Agreement.........................................................................................A-5

7
Memo

PS-3650A / PS-3651A User Manual
1-2
1.1 Prior to Operating the PS-A Unit
The following procedures are prior to use the PS-A unit.
• After hardware setup is completed, the OS must be used to create partitions and
format (initialize) the HDD before any data or applications can be saved to the
hard disk drive. For details concerning these procedures, refer to the OS
manufacturer's instruction manual.
• Whenever you turn the PS-A unit's power OFF, wait until the internal HDD stops
spinning (approximately 5 seconds) before turning the power ON again.
• The PS-A’s hard disk is designed for use with the Windows®2000, Windows®XP.
Other operating systems do not support this driver software, etc
Connect the display unit and any optional devices.
Connect the PS-A unit's power cord to AC Intercon-
nection and turn the power switch ON.
Configure the PS-A unit's BIOS.
Install all required software. For software instal-
lation instructions, refer to the manual provided
with that product.
SEE 1.2 System Design (page1-3)/1.3
Accessories (page1-4)
SEE 3.2 Wiring Precautions (page3-7)
SEE 4.1 Setup Procedures (page4-2)
Connect Peripheral Devices
Connect Power
Set Up the System
Install an OS
Install PS-3650A/PS-3651A
User Manual and Driver CD Data
Install Required Device Drivers
Install Required Software
Install the PS-A Unit
[When PS-A has no preinstalled OS]
Install a commercial OS
in your PS-A. For how to
setup the OS, refer to
the manual provided
with the product.
[When PS-A has preinstalled OS]

Chapter 1 Introduction
1-3
1.1.1 Front Access Mask
When you open the front maintenance hatch of the front unit, there are USB ports and a reset switch. If you
want to prevent unwilling or unintentional accesses, change the DipSW settings to mask access from reset
from the front side or the USB ports.
See the following for the place of the DipSW.
1.1.2 Power Supply
About states of PS-A’s power supply, there are three kinds of states, which are No Energization, Active State
(Normal), and Soft OFF State*1. Each state is outlined in the following.
SEE 2.3 Interface Specifications
Switch (page2-6)
*1 The Soft OFF refers to the state that Windows®has been shut down and the power is provided only for
the electric circuit to boot system. This Soft OFF State is different from what is System Standby set by
Windows®.
Power State :
Screen of PS-A :
Power LED :
No Energization
OFF
OFF
Active State (Normal)
ON
Green Lighting
Soft OFF
OFF
Green Blinking
PS-As
power On
PS-A’s system
activated
Shut down by
Windows program
System
Stop
Reset Switch ON
Power Switch OFF,
Remove Power
Cable
for Normal State
for No Energization
State

PS-3650A / PS-3651A User Manual
1-4
1.2 System Design
The following diagram illustrates the standard range of items that can be connected to the unit.
• This diagram shows only the PS-A’s internal layout and connectable devices. The
user’s actual design may differ.
PS-3650A/PS-3651A
Inside PS-A unit
Bottom of PS-A unit
Side of PS-A unit
Front of PS-A unit
COM1
IDE Connector
LAN Connector
(2 ports)
PCMCIA Slot
(1 port)
Expansion Board
Slot *³ (1 port)
*1 Built-in accessory only
*2 The Pro-face's optional devices used with the PS-A. Please refer to “1.3 Accessories”for details.
*3 PS-3651A does not have an expansion board slot. PS-3650A only does.
USB Connectors
(4 ports)
USB Connector
(1 port)
CF Card Slots
(1 port, TypeII)
Speaker Out Connector
Hub
Speaker
CF
Central Network Line
HDD Unit*¹*²
DIM Module*¹*²
CF Cards
*²
CF CF Cards*²
Main Memory
Connector
Peripherals
(commercial type)
USB 2.0 or 1.1 Compatible
Peripherals(commercial type)
USB 1.1 Compatible
Peripherals(commercial type)
PCI Board
(commercial type)
CF Card Adaptor*²
PCMCIA Card
(commercial type)
Pin-jack Cable
(commercial type)
10BASE-T/100BASE-TX
Cable (commercial type)
Serial Cable
RAS Connector
etc.
USB Key Board USB Mouse
RAS Cable (Your own cable)
USB HDD/DVD-RW etc.

Chapter 1 Introduction
1-5
1.3 Accessories
All accessories listed here are produced by Pro-face.
Optional Item
Maintenance Items
Product Name Model No. Description
DIM module PSA-DDR512 Memory module 512M Bytes
PSA-DDR1G Memory module 1G Bytes
Hard Disk Unit PS365XA-HD40 HDD Unit mounted a Type 2.5 Hard Disk
(40G Bytes without OS)
CF Card
CA3-CFCALL/128MB-0 Type 1 128M Bytes
CA3-CFCALL/256MB-0 Type 1 256M Bytes
CA3-CFCALL/512MB-0 Type 1 512M Bytes
CA6-CFCALL/1GB-01 Type 1 1G Bytes
RS-232C/RS-485
conversion unit PL-RC500 Unit for converting the RS-232C I/F to RS-
485 I/F.
Product Name Model No. Description
Installation Fastener CA3-ATFALL-01 Used to install the PS-A into a solid panel
(4 pieces per a set).
Installation Gasket CA3-WPG12-01 Provides dust and moisture resistance
when PS-A is installed into a solid panel.
Replacement Backlight CA5-BLU12XGA-01 Backlight for replacement
Protective panel sheet CA5-DFS10-01 Disposable sheet that protects the PS-A
unit’s screen and prevents from dust.
(5 sheets/set) (Hard type)

PS-3650A / PS-3651A User Manual
1-6
1.4 Part Names and Functions
The following images are of a PS-3650A/PS-3651A unit.
A: Display
B: Touch Panel
C: Power LED / RAS Status lamp (POWER)
This status LED indicates the electric conduction
status and operation status. The following table
shows the display colors and corresponding status.
D: HDD/IDE Access lamp (DISK)
E: Front Cover
When you opened it, there are a Hard Ware Reset
Switch (RESET) and a USB connector
(corresponding to USB Ver.1.1) inside.
F: Power switch
G: Power supply connector
For connection, put a power plug, which is together
in the package, into the power cable.
H: Mask Cover
I: RS-232C/485 converting unit hook holes
J: Expansion Board Base
K: Expansion Board Cover
L: Expansion Board Support
M: Fan Cover
N: Memory Slot Cover
O: IDE Cover
A,B
D
C
E
IJKL
F
G
H
M
I
G
H
N
Front
(Common in PS-3650A / PS-3651A)
Rear
(PS-3650A)
Rear
(PS-3651A)
F
O
LED PS-A Status
Green (lit) Normal operation (power is ON).
Green
(blinking) System is NOT running (Soft
OFF state).
Orange (lit) System monitor error / Touch
panel SELF TEST error.
Orange/ Red
(blinking) Backlight error.
Lit off Power is OFF.
LED PS-A Status
Green (lit) Access to HDD or IDE.
Lit off Not access to HDD or IDE.

Chapter 1 Introduction
1-7
P: USB Interface (USB)
This interface corresponds to USB Ver.2.0. It uses
TYPE-A connector. It connects to the devices
corresponding to USB.
Q: PCMCIA Slot Cover
R: Ethernet Interface (LAN)
This interface corresponds to IEEE802.3, the
Ethernet protocol (10BASE-T/100BASE-TX). It
uses a modular jack connector which is RJ-45 type
(Octupole).
S: Speaker Output Interface
It connects to the Speaker.
T: RAS interface (RAS)
U: Serial Interface (COM1)
(R1/+5V Switching available)
V: CF Card Cover
W: Expansion Slot
This is a slot that is mounted on a PCI board.
P
Q
RS T U V
W
RSTU V
Left Side
(PS-3651A)
Left Side
(PS-3650A)
Bottom
(PS-3650A)
Bottom
(PS-3651A)
P
Q
Other manuals for PS-3650A Series
2
This manual suits for next models
1
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