Pro-face PS-4600 Series User manual

-


2
The information provided in this documentation contains general descriptions and/or
technical characteristics of the performance of the products contained herein. This
documentation is not intended as a substitute for and is not to be used for
determining suitability or reliability of these products for specific user applications. It
is the duty of any such user or integrator to perform the appropriate and complete
risk analysis, evaluation and testing of the products with respect to the relevant
specific application or use thereof. Neither Pro-face nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained
herein. If you have any suggestions for improvements or amendments or have found
errors in this publication, please notify us.
No part of this document may be reproduced in any form or by any means, electronic
or mechanical, including photocopying, without express written permission of Pro-
face.
All pertinent state, regional, and local safety regulations must be observed when
installing and using this product. For reasons of safety and to help ensure
compliance with documented system data, only the manufacturer should perform
repairs to components.
When devices are used for applications with technical safety requirements, the
relevant instructions must be followed.
Failure to use Pro-face software or approved software with our hardware products
may result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
Copyright © 2014.9 Digital Electronics Corporation. All Rights Reserved.

3
PS-4600 Series User Manual
Table of Contents
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Part I General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Federal Communications Commission Radio Frequency Interference
Statement - For U.S.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Qualified Personnel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
European (CE) Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Hazardous Location Installations - For USA and Canada. . . . . . . . . . . . . 21
Chapter 2 Physical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Industrial Personal Computer - Description. . . . . . . . . . . . . . . . . . . . . . . . 30
Industrial Personal Computer LED and Push Button Description . . . . . . . 33
Chapter 3 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Industrial Personal Computer Characteristics . . . . . . . . . . . . . . . . . . . . . . 36
Industrial Personal Computer Interface Characteristics . . . . . . . . . . . . . . 41
Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Chapter 4 Dimensions/Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Industrial Personal Computer Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 44
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Industrial Personal Computer Installation . . . . . . . . . . . . . . . . . . . . . . . . . 52
Part II Implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Chapter 5 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
First Power-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Chapter 6 Industrial Personal Computer Connections. . . . . . . . . . 59
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Connecting the DC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Connecting the AC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Industrial Personal Computer Interface Connections . . . . . . . . . . . . . . . . 68
Chapter 7 Configuration of the BIOS . . . . . . . . . . . . . . . . . . . . . . . . 73
BIOS Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Advanced Menu - PCI and PCIe configuration - USB Configuration . . . . 80
Boot Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Security Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Exit Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Chapter 8 Hardware Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . 105
8.1 Before Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Before Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

Table of Contents
4
8.2 AC Power Supply Unit, Battery Unit and UPS . . . . . . . . . . . . . . . . . . . . . 108
AC Power Supply Unit Description and Installation . . . . . . . . . . . . . . . . . 109
Uninterruptible Power Supply (UPS) Battery Unit Description
and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
8.3 Interface Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Interface Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
COM Expansion Board Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
UPS Interface Module Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
8.4 Slot Expansion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Slot Expansion Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Slide-in Slot Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
PCI/PCIe Card Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
8.5 Slide-in Disk Drive and Fan Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Slide-in Disk Drive Description and Installation . . . . . . . . . . . . . . . . . . . . 152
Fan Kit Installation and Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
8.6 Main Memory Cards and CFast Cards . . . . . . . . . . . . . . . . . . . . . . . . . . 158
CFast Card Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Main Memory Card Description and Installation . . . . . . . . . . . . . . . . . . . 161
8.7 RAID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
RAID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Part III Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Chapter 9 System Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
System Monitor Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
System Monitor Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Chapter 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Reinstallation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Regular Cleaning and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Appendix A Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Accessories for the Industrial Personal Computer. . . . . . . . . . . . . . . . . . 193
Appendix B After-sales service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195

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§
PS-4600 Series User Manual
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn
of potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety label
indicates that an electrical hazard exists which will result in personal
injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow this
symbol to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to physical injury.

Safety Information
6
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel. No responsibility is assumed by Pro-face for any consequences
arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction
and operation of electrical equipment and its installation, and has received safety
training to recognize and avoid the hazards involved.

7
PS-4600 Series User Manual
About the Book
At a Glance
Document Scope
This manual describes the configuration and usage of PS-4600 Series (Hereafter
referred to as the “Industrial Personal Computer”).
The configuration number format is as follows:
Character Number Prefix (1-4) 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Number Exam-
ple
PFXP P161DD23G21N00
iPC Family Standard Model P
Rear Mount Model F
Product Generation Reserved *
Display 12" - XGA 6
Expansion Slots 0 slot 0
1 slot = 1 PCI 1
1 slot = 1 PCIe C
2 slots = 1 PCI+1 PCIe 2
2 slots = 2 PCI A
CPU Type Celeron 827E D
Core i3 E
Power Supply*1 AC A
DC with interface for UPS Battery Unit B
DC D
AC with interface for UPS Battery Unit U
RAM (Configuration
available depending
on OS)
1GB 1
2GB 2
3GB=1GB+2GB 3
4GB=4GB 5
6GB=2GB+4GB 6
8GB 8
12 GB = 8 GB + 4 GB C
16 GB = 8 GB + 8 GB G
*1 When using UPS Battery Unit, only one COM Expansion Board can be installed in the interface module slot 2.

About the Book
8
NOTE: All instructions applicable to the enclosed product and all safety precautions must be observed.
Operating System None 0
Windows Embedded Standard 2009 MUI 1
Windows XP Pro Japanese 2
Windows XP Pro MUI 3
Windows Embedded Standard 7 Premium MUI (32-bit) 4
Windows 7 Ultimate MUI (32-bit) 5
Windows 7 Ultimate MUI (64-bit) 6
Storage Device None N
CFast 4 GB G
CFast 8 GB H
CFast 16 GB J
Primary CFast 4 GB + Secondary CFast 4 GB
(for Windows Embedded Standard 2009 MUI)
L
Primary CFast 8 GB + Secondary CFast 4 GB
(for Windows Embedded Standard 7 Premium MUI [32-bit])
M
HDD 500 GB P
SSD 60 GB T
SSD 128 GB U
Slide-in Slot
NOTE: for 1 and 2
slots Industrial
Personal Computer.
None 0
DVD multi drive 1
HDD 500 GB 2
SSD 60 GB 3
Options None 0
COM Expansion Board 4
COM Expansion Board + COM Expansion Board W
Software Bundle None N
WinGP G
Reserved None *
Reserved None *
Character Number Prefix (1-4) 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Part Number Exam-
ple
PFXP P 1 6 1 D D 2 3 G 2 1 N 0 0

PS-4600 Series User Manual
9
Validity Note
This documentation is valid for PS-4600 Series.
The technical characteristics of the devices described in this manual also appear
online. To access this information online, please go to our site
http://www.proface.com/otasuke/
The characteristics that are presented in this manual should be the same as those
characteristics that appear online. In line with our policy of constant improvement,
we may revise content over time to improve clarity and accuracy. If you see a
difference between the manual and online information, use the online information as
your reference.
Registered Trademarks
The company names and product names used in this manual are the trade names,
trademarks (including registered trademarks), and service marks of their respective
companies. This product omits individual descriptions of each of these rights.
The following terms differ from the abovementioned trade names and trademarks.
Related Documents
You can download these technical publications and other technical information from
our website “Otasuke Pro!” at http://www.pro-face.com/otasuke/.
Global Code
A global code is assigned to every Pro-face product as a universal reference. For
more information on product models and their matching global codes, please refer
to the following URL.
URL: http://www.pro-face.com/product/globalcode.html
Trademark / Tradename Right Holder
Microsoft, Windows Microsoft, U.S.
Pro-face Digital Electronics Corporation
(in Japan and other countries)
Intel Intel Corporation
Term used in this manual Formal Trademark or Tradename
Windows Embedded Standard 2009 Microsoft® Windows® Embedded Standard Runtime
Windows Embedded Standard 7 Windows® Embedded Standard 7 Runtime
(WS7P)(ESD)
Windows XP Pro Microsoft® Windows® XP Professional for Embedded
Systems (1-2 CPU) ESD
Windows 7 Windows® 7 Ultimate for Embedded Systems x32/x64
(1-2 CPU) (ESD)
Celeron 827E Intel® Celeron® Processor 827E
Core i3 Intel® CoreTM i3 Processor 3217UE
Title of Documentation
PS-4600 Series User Manual (this manual)

About the Book
10
Product Related Information
Some Industrial Personal Computers are certified for use in Class I, Division 2
hazardous locations as defined in ANSI/ISA 12.12.01 or CSA C22.2 N213.
Observe the following:
(1) For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety
Guidelines for the Application, Installation, and Maintenance of Solid State Control”
and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide
for Selection, Installation and Operation of Adjustable-Speed Drive Systems” or
other applicable standards in your location.
NOTE: The Industrial Personal Computer is a highly configurable device and is not
based on a real-time operating system. Changes to the software and settings of the
following must be considered new implementations as discussed in the previous
warning messages. Examples of such changes include:
System BIOS
System Monitor
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Remove all power from the device before removing any covers or elements of
the system, and prior to installing or removing any accessories, hardware, or
cables.
Unplug the power cable from both the Industrial Personal Computer and the
power supply.
Always use a properly rated voltage sensing device to confirm power is off.
Replace and secure all covers or elements of the system before applying power
to the unit.
Use only the specified voltage when operating the Industrial Personal
Computer. The AC unit is designed to use 100...240 Vac input. The DC unit is
designed to use 24 Vdc. Always check whether your device is AC or DC
powered before applying power.
Failure to follow these instructions will result in death or serious injury.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes
of control paths and, for certain critical control functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical control
functions are emergency stop and overtravel stop.
Separate or redundant control paths must be provided for critical control
functions.
System control paths may include communication links. Consideration must be
given to the implications of unanticipated transmission delays or failures of the
link.(1)
Each implementation of an Industrial Personal Computer must be individually
and thoroughly tested for proper operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

PS-4600 Series User Manual
11
Operating system
Installed hardware
Installed software
WARNING
UNINTENDED EQUIPMENT OPERATION
Use only Pro-face software with the devices described in this manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

About the Book
12

13
PS-4600 Series User Manual
I
Magelis Industrial Personal Computer 12”
General Ov erview
EIO0000001596 04/2013
General Overview
Subject of this Part
This part provides an overview of the Industrial Personal Computer products.
What Is in This Part?
This part contains the following chapters:
Chapter Chapter Name Page
1 Important Information 15
2 Physical Overview 27
3 Characteristics 35
4 Dimensions/Assembly 43

General Overview
14

15
PS-4600 Series User Manual
1
Magelis Industrial Personal Computer 12”
Important Info rmation
EIO0000001596 04/2013
Important Information
General
This chapter describes specific aspects related to the operation of the Industrial
Personal Computer.
What Is in This Chapter?
This chapter contains the following topics:
Topic Page
Federal Communications Commission Radio Frequency Interference State-
ment - For U.S.A.
16
Qualified Personnel 17
Certifications and Standards 18
European (CE) Compliance 20
Hazardous Location Installations - For USA and Canada 21

Important Information
16
Federal Communications Commission Radio Frequency Interference Statement
- For U.S.A.
FCC Radio Interference Information
This equipment has been tested and found to comply with the Federal
Communications Commission (FCC) limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a commercial, industrial or business
environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause
or be subject to interference with radio communications. To minimize the possibility
of electromagnetic interference in your application, observe the following two rules:
Install and operate the Industrial Personal Computer in such a manner that it
does not radiate sufficient electromagnetic energy to cause interference in
nearby devices.
Install and test the Industrial Personal Computer to ensure that the
electromagnetic energy generated by nearby devices does not interfere with the
Industrial Personal Computer’s operation.
WARNING
ELECTROMAGNETIC / INTERFERENCE
Electromagnetic radiation may disrupt the Industrial Personal Computer’s
operations, leading to unintended equipment operation. If electromagnetic
interference is detected:
Increase the distance between the Industrial Personal Computer and the
interfering equipment.
Reorient the Industrial Personal Computer and the interfering equipment.
Reroute power and communication lines to the Industrial Personal Computer
and the interfering equipment.
Connect the Industrial Personal Computer and the interfering equipment to
different power supplies.
Always use shielded cables when connecting the Industrial Personal Computer
to a peripheral device or another computer.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.

PS-4600 Series User Manual
17
Qualified Personnel
General
Only qualified personnel can install, operate, and maintain the product. A qualified
person is one who has skills and knowledge related to the construction, operation,
and installation of electrical equipment, and has received safety training to
recognize and avoid the hazards involved. Refer to the most current release of
NFPA 70E®, Standard for Electrical Safety in the Workplace, for electrical safety
training requirements or other applicable standards in your location. Examples of
qualified personnel may include:
at the application design level, engineering department personnel who are
familiar with automation safety concepts (for example, a design engineer)
at the equipment implementation level, personnel who are familiar with the
installation, connection and commissioning of automation equipment (for
example, an installation assembly or cabling engineer or a commissioning
technician)
at the operation level, personnel who are experienced in the use and control of
automation and computing equipment (for example, an operator)
for preventive or corrective maintenance, personnel trained and qualified in
regulating or repairing automated and computing devices (for example, an
operating technician or after-sales service technician.)

Important Information
18
Certifications and Standards
Agency Certifications
Pro-face submitted this product for independent testing and qualification by third-
party agencies. These agencies have certified this product as meeting the following
standards:
Underwriters Laboratories Inc., UL 508 and CSA C22.2 N142, Industrial Control
Equipment
Underwriters Laboratories Inc., ANSI/ISA 12.12.01 and CSA C22.2 N213,
Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified)
Locations
GOST-R certification
For information on certifications and standards, such as certified models and
certificates, see the following or product markings.
http://www.pro-face.com/worldwide.html
Compliance Standards
Pro-face tested this product for compliance with the following compulsory standards:
United States:
Federal Communications Commission, FCC Part 15 Class A
Europe: CE
Directive 2006/95/EC (Low Voltage)
Directive 2004/108/EC (EMC)
Programmable Controllers: EN 61131-2 (Ed 3)
EMI: EN 61000-6-4
EMS: EN 61000-6-2
Australia:
Standard EN61000-6-4 (RCM)
Qualification Standards
Pro-face voluntarily tested this product to additional standards. The additional tests
performed, and the standards under which the tests were conducted, are specifically
identified in Environmental Characteristics (see page 42).

PS-4600 Series User Manual
19
Hazardous Substances
This product is compliant with:
WEEE, Directive 2012/19/EU
RoHS, Directive 2011/65/EU
RoHS China, Standard SJ/T 11363-2006
REACH regulation EC 1907/2006
End of Life (Battery)
The product contains electronic boards. It must be disposed of in specific treatment
channels. The product contains cells and/or storage batteries which must be
collected and processed separately, when they have run out and at the end of
product life.
Refer to the section Maintenance (see page 183) to extract cells and batteries from
the product. These batteries do not contain a weight percentage of heavy metals
over the threshold notified by European Directive 2006/66/EC.
KC Marking

Important Information
20
European (CE) Compliance
CE Compliance Note
The products described in this manual comply with the European Directives
concerning Electromagnetic Compatibility and Low Voltage (CE marking) when
used as specified in the relevant documentation, in applications for which they are
specifically intended, and in connection with approved third-party products.