Proxxon PROXXON-MICROMOT User manual

PROXXON-MICROMOT
Motorized Carver SGM
3080767
Conforms to
ANSI/UL 60745-1
Certified to
CAN/CSA-C22.2 No. 60745-1-04
ProxxonTools.com

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Operating Instructions
PROXXON-MICROMOT
Motorized Carver SGM
Dear customer,
Congratulations on your purchase of a PROXXON
MICROMOT Motorized Carver SGM. Here you have
the ideal unit to cut all types of wood, to carry out reno-
vation and general work with furniture and antiques, to
carve wood, sculptures or plaster, to cut linoleum, and
many more applications as well.
Before putting the machine into operation, read the fol-
lowing safety rules and operating instructions.
For your safety: Never connect the plug to the power
source receptacle until the assembly and adjustment
steps are completed, and you have read and under-
stood the safety and operating instructions.
To avoid injury from unexpected starting or electrical
shock, do not plug the power cord into a power source
receptacle during unpacking and assembly. This cord
must remain unplugged whenever you are working on
the SGM.
These instructions include:
1. Safety regulations
2. Operating information
3. Lists of spare parts with exploded diagrams
The scope of supply includes:
1 pc. SGM motorized carver for 115 V
1 pc. Chuck key
1 pc Blade inserts (3 shapes, bimetallic): U, V
and flat blade
The SGM offers you:
1. Maximum operating comfort and convenience
thanks to an ergonomically shaped case.
2. Low weight for optimum handling and to minimize
tiredness when working.
3. A gearbox casing made of die cast zinc for precise
locations of the ball bearings and more stability
under extreme loading.
4. A quiet, powerful and maintenance-free 24-pole
motor.
5. Electrical safety to protection class 2.
Please read these safety instructions and operating
instructions thoroughly before using the unit for the first
time.
So you will be able to:
1. get to know your motorized carver better
2. avoid problems due to incorrect handling
3. increase the life of your motorized carver
4. minimize the risk of injuries, and
5. use your SGM motorized carver more effectively.
Before putting the machine into operation, read the enclo-
sed safety rules and operating instructions. Warning!
Read and understand all instructions. Failure to follow
all instructions listed below, may result in electric
shock, fire and/or serious personal injury.
Save these instructions.
SAFETY REGULATIONS:
1. Avoid untidiness in the working area.
2. Check the unit for damage each time before it is
used (connecting cable, protective devices, etc.),
and have defective parts replaced by a technician.
3. This unit complies with the relevant safety instruc-
tions. Repairs (such as replacing the mains cable)
should only be done by an electrician.
4. Never work without the safety devices provided.
5. Do not operate electric tools in the rain, in a damp
environment, or in the vicinity of inflammable liquids
or gases.
6. Only use the tool, if the handle is dry and free of
grease.
7. Avoid body contact with earthed parts such as
pipes, radiators, electric stoves and refrigerators.
8. Protect the connecting cable against heat and
sharp edges and run it along the ground in such a
way that it does not get damaged.
9. Do not pull the plug out of the socket by pulling on
the cable.
10. Do not lift the unit by the cable.
11. Keep children and unauthorized persons away from
the working area.
12. Keep unused tools away from children.
13. Do not overload the tool.
14. Do not use the tool for work for which it is not inten-
ded.
15. Change blunt tools in good time.
16. Check the tools used each time before starting
work by means of a visual check to ensure they are
undamaged and suitable for the intended purpose.
17. Firmly attach or clamp the work piece.
18. Thoroughly clean the unit after work (unplug it from
the mains first).
19. Pull out the mains plug if the unit is not being used,
before maintenance, before changing the tool or
making repairs.
20. Only insert the mains plug when the unit is switched
off.
21. Always wear protective glasses (danger of the tool
breaking).
22. Wear a dust mask, if necessary.
23. Only wear suitable work clothing (no loose sleeves,
ties, jewelry).
24. Wear a hair net, if you have long hair.
25. Only use accessories and spare parts that have
been recommended by PROXXON
26. Use a dust extraction device if necessary (but only
use suitable dust extraction devices, in such a case
due to the danger of fire from sparks).
27. Do not use the tool if you cannot concentrate pro-
perly or if you have been drinking.

28. Keep your hands away from rotating or fast-moving
tools (saw blade, etc.).
29. Always keep the operating instructions close at
hand.
GENERAL SAFETY RULES
Warning! Read and understand all instructions. Fai-
lure to follow all instructions listed below, may result in
electric shock, fire and/or serious personal injury.
SAFE THESE INSTRUCTIONS
Work Area
Keep your work area clean and well lit. Cluttered ben-
ches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases, or
dust. Power tools create sparks, which may ignite the
dust or fumes.
Keep bystanders, children, and visitors away while
operating a power tool. Distractions can cause you to
lose
control.
Electrical Safety
Double Insulated tools are equipped with a polarized
plug (one blade is wider than the other.) This plug will
fit in a polarized outlet only one way. If the plug does
not fit fully in the outlet, reverse the plug. If it still does
not fit, contact a qualified electrician to install a polari-
zed outlet. Do not change the plug in any way. Double
Insulation eliminates the need for the three wire
grounded power cord and grounded power supply
system.
Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is groun-
ded.
Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
Do not abuse the cord. Never use the cord to carry the
tools or pull the plug from an outlet. Keep cord away
from heat, oil, sharp edges or moving parts. Replace
damaged cords immediately. Damaged cords increase
the risk of electric shock.
When operating a power tool outside, use an outdoor
extension cord marked "W-A" or "W." These cords are
rated for outdoor use and reduce the risk of electric
shock.
Personal Safety
Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use tool
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while tired or under the influence of drugs, alcohol, or
medication. A moment of inattention while operating
power tools may result in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry.
Contain long hair. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes, jewelry, or
long hair can be caught in moving parts.
Avoid accidental starting. Be sure switch is off before
plugging in. Carrying tools with your finger on the
switch or plugging in tools that have the switch on invi-
tes accidents.
Remove adjusting keys or wrenches before turning the
tool on. A wrench or a key that is left attached to a
rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at
all times. Proper footing and balance enables better
control of the tool in unexpected situations.
Use safety equipment. Always wear eye protection.
Dust mask, skid defied safety shoes, hard hat, or hea-
ring protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or other practical way to secure and sup-
port the work piece to a stable platform. Holding the
work by hand or against your body is unstable and
may lead to loss of control.
Do not force tool. Use the correct tool for your applica-
tion.
The correct tool will do the job better and safer at the
rate for which it is designed.
Do not use tool if switch does not turn it on or off.
Any tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source before
making any adjustments, changing accessories, or sto-
ring the tool.
Such preventive safety measures reduce the risk of
starting the tool accidentally.
Store idle tools out of reach of children and other
untrained persons. Tools are dangerous in the hands of
untrained users.
Maintain tools with care. Keep cutting tools sharp and
clean. Properly maintained tools, with sharp cutting
edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, brea-
kage of parts, and any other condition that may affect the
tool’s operation. If damaged, have the tool serviced befo-
re using. Many accidents are caused by poorly main-
tained tools.
Use only accessories that are recommended by the
manufacturer for your model.
Accessories that may be suitable for one tool, may

become hazardous when used on another tool.
Service:
Tool service must be performed only by qualified repair
personnel. Service or maintenance performed by
unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement
parts. Follow instructions in the Maintenance section of
this manual. Use of unauthorized parts or failure to fol-
low Maintenance Instructions may create a risk of elec-
tric shock or injury. Certain cleaning agents such as
gasoline, carbon tetrachloride, ammonia etc. may
damage plastic parts.
SPECIFIC SAFETY RULES
Hold tool by insulated gripping surfaces when perfor-
ming an operation where the cutting tool may contact
hidden wiring or its own cord. Contact with a „live“ wire
will make exposed metal parts of the tool „live“ and
shock the operator.
Some material may produce harmful or toxie dust (i. o.
lead containing paint, some kinds of wood or metal).
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Symbols
Important: Some of the following symbols may be used on your tool. Please study them and learn their meaning.
Proper interpretation of these symbols will allow you to operate the tool better and safer.
Symbol Name Designation/Explanation
V Volts Voltage (potential)
A Amperes Current
Hz Hertz Frequency (cycles per second)
W Watt Power
kg Kilograms Weight
min Minutes Time
s Seconds Time
Ø Diameter Size of drill bits, grinding wheels, etc.
n0No load speed Rotational speed, at no load
…/min Revolutions or reciprocation per minute Revolutions, strokes, surface speed, orbits etc. per minute
1, 2, 3, … Selector settings Speed, torque or position settings. Higher number means
greater speed
Infinitely variable selector Speed is increasing from narrow end
➞Arrow Action in the direction of arrow
Alternating current Type or a characteristic of current
Class II construction Designates Double Insulated Construction tools.
Only use accessories and spare parts recommended
by PROXXON (Observe the max. permitted rotational
speed).
Please note the following in addition:
PROXXON is not liable for any damage occurring as a
result of:
1. Handling that is not done in the normal way
2. Using the unit for purposes that are not listed in the
instructions
3. Failure to comply with the safety instructions
Any claim to warranty shall be null and void in the
event of
1. Errors in the use of the unit
2. Inappropriate operation
3. Manipulation or opening-up of the unit
Only use PROXXON original spare parts. Only these
can guarantee maximum quality and reliability.
We reserve the right to make changes and improve-
ments without notice.
The SGM motorized carver:
Captions:
1. ON-OFF switch
2. Device clamp
3. Connecting cable with mains plug
4. Coupling ring to attach the blade
5. Ventilation slots
6. Chuck key
7. Set of blade inserts
Technical data
Motor:
Voltage 115 V, 60 Hz
Rating 0,4 Amps
Strokes 15,000 strokes/min
Weight approx. 1,5 lb
Noise typically 74 dB(A)
Vibration at the handle ≤2.5 m/s2
10 min/10 min:
Rated operating time: 10 minutes
Rated reseting time: 10 minutes

Note:
Trace or draw the design motif before starting the work
on the work piece and cut it out roughly. You can find
technical books and templates at your bookstore.
Care and maintenance
No special maintenance is required for your motorized
carver apart from occasional cleaning. Clean the unit
thoroughly, removing all shavings with a brush or a soft
cloth. Ensure all ventilation slots are free from obstruc-
tion.
If you follow the notes in these operating instructions,
the unit will give you long, reliable, safe and valuable
service.
WARNING!
Disconnect the plug from the mains before performing
any maintenance or cleaning work.
Always ensure that the ventilation slots are clear.
Check the mains cable at regular intervals for damage.
Have it replaced by a technician, if it is damaged.
Important!
To avoid fire or toxic reaction, never use gasoline,
naphtha, acetone, lacquer thinner, or similar highly
volatile solvents to clean the carver.
Do not allow brake fluids, gasoline, or penetrating oils
to come in contact with the plastic parts. They contain
chemicals that can damage or destroy plastics.
Turn switch OFF and always remove plug from power
source before making any adjustments or repairs.
All electrical or mechanical repairs should be done only
by qualified service technicians.
When servicing use only PROXXON replacement
parts. Use of any other parts may create a hazard or
cause product damage.
Any attempt to repair or replace electrical parts on this
carver may create a hazard unless repair is done by a
qualified service technician. Repair service is available
at your PROXXON service centre (You will find the
address at the back of this manual).
Accessories:
You can find a PROXXON replacement set of blade
inserts under the article number 28 572 in our catalog.
Important!
Only use PROXXON original spare parts and accesso-
ries. Only these can guarantee maximum quality and
reliability. For your own safety, use only accessories
and tools sized and recommended for this carver.
Follow the instructions that accompany accessories.
Use of improper accessories may cause hazards.
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Class II Equipment
For indoor-use only!
The noise level can exceed 85 dB(A) during work.
Wear ear protection!
WARNING!
Please note the following:
Pull out the mains plug before carrying out any work on
the unit!
In any case ensure that the switch is set to the "OFF"
position in order to prevent the unit starting up again
accidentally or unexpectedly.
Operation of the Motorized Carver SGM:
Inserting or replacing the blades (Fig. 2)
WARNING:
Always ensure that the mains plug has been pulled out
when you insert or change the blade!
Please note the following when handling the blades:
The blades have a sharp cutting edge:
DANGER OF INJURY!
1. Loosen the coupling ring (1) with the chuck key (2)
and pull the blade (3) out to the front.
2. Push the new blade into the slot.
3. Tighten up the coupling ring again.
Please ensure that the blade has been securely tighte-
ned up. This is essential for safe and proper work. This
will benefit both the work piece and the tool and will
considerably reduce wear. In addition, the results of the
work will be considerably better.
Note:
Blunt blades should be replaced in good time.
The blades can be re-sharpened with sharpening stone
No. 28 578 (is not part of this set).
Working with the carver:
WARNING!
Do not switch on the unit when it is under load (axial
pressure). Do not work without protective glasses.
1. Firmly secure the work piece.
2. Turn on the unit at the switch 1 (Fig. 1).
3. Hold the unit such that the ventilation slots 5 (Fig. 1)
are not covered.
4. Guide the unit with light hand pressure (Fig. 4) and
avoid strong pressure. You can achieve cleaner
work results if you let the unit cut through the materi-
al by itself without much pressure.
Immediately switch off the machine and allow it to
cool down if it has overheated.
WARNING!
Always work moving away from the body and never
hold your fingers or hand (Fig. 3) in the direction of cut-
ting. You could hurt yourself if you slipped. Work as
shown in Fig. 4!