Puretec WU-UV Series User manual
For correct operation & installation, it is essential to observe these instructions.
NOV2020
WMTS103:2016
Certicate No. WM 74593
Australian Certication
Services
User Guide
Filtration & Ultraviolet All-in-One Unit
WU-UV Series
DO NOT OVERTIGHTEN.
DO NOT USE
LIQUID SEALANTS.
SURGE PROTECTION
REQUIRED /
NO EXTENSION CORDS.
SURGE PROTECTION
REQUIRED /
NO EXTENSION CORDS.
DATE
REV.
DRAWN BY
SUPPLY SPECIFICATION
DERIVED FROM
PETER KENNEDY
N/A
A
INTRODUCTION
25/02/2020
DIMENSIONS ARE IN MILLIMETRESDO NOT SCALE
0 +- 1.0mm
0.0 +- 0.5mm
0.00 +- 0.1mm
ANGLES:
DIMS.
0 +- 1.0deg.
A
B
C
D
E
F
G
H
12
12
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
A2
2Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
What's Inside
Product Information
Distributor:
Installer:
Phone:
Date Installed:
What's Inside
Puretec Customer Service ................................................................................................. 3
Introduction................................................................................................................................. 3
Preparing Your System ......................................................................................................... 4
Positioning Your System ...................................................................................................... 5
Power Surge Protection........................................................................................................ 5
Installation Requirements................................................................................................... 6
Initial Installation Procedure.............................................................................................. 8
Operation................................................................................................................................... 10
....................................................................................................................... 10
................................................................................................ 10
....................................................................................... 10
........................................................................................................ 11
Replacement Parts Guide................................................................................................. 12
Cartridge Replacement Procedure............................................................................... 13
Lamp Replacement Procedure ..................................................................................... 14
Quartz Sleeve Maintenance/Replacement Procedure....................................... 15
Troubleshooting Guide ...................................................................................................... 17
Warranty .................................................................................................................................... 19
3
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Puretec Customer Service
System. Your system is a proven performer manufactured from quality materials and
components and will give years of ‘spring like’ water, free of impurities, if maintained
and installed properly (refer installation requirements p.6).
Introduction
existing water quality.
The system is designed for mains and rainwater supply but can be used in other
situations. For other types of water supply please contact your local Puretec stockist or
0800 130 140 (New Zealand).
optimum performance. This is a simple procedure when following instructions. For
replacements contact your nearest Puretec stockist.
lamp failure by:
correctly.
Introduction
4Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Preparing the system
Preparing Your System
Puretec systems are designed to run economically for many years, dependent on the
initial installation and periodical maintenance.
Please read all instructions carefully as failures caused by incorrect installation or
operation are not covered by warranty.
(especially the lamp), to ensure all are present and have not been damaged in
transportation. You should have:
Remove all the packing materials prior to use.
the correct disposal procedure for your product and packaging materials. You must
dispose of this product and its packaging according to local laws and regulations.
Cartridges & Quartz Sleeve Installed.
& Spring
4. Ballast & Fasteners.
SPRING
Forcorrect operation & installation, it is essential to observe these instructions.
NOV2020
WMTS103:2016
Certicate No. WM 74593
Australian Certication
Services
User Guide
Filtration& Ultraviolet All-in-One Unit
WU-UV Series
DONOT OVERTIGHTEN.
DONOT USE
LIQUIDSEALANTS.
SURGEPROTECTION
REQUIRED/
NOEXTENSION CORDS.
SURGEPROTECTION
REQUIRED/
NOEXTENSION CORDS.
SHEET
DESCRIPTION
REV.
MATERIAL
WEIGHTTREATMENT
SCALE
3RD ANGLE
PROJECTION
APPROVED BY
DATE
DATE
MODIFICATIONS
REV.
DRAWN BY
DRAWN BY
SUPPLY SPECIFICATION
DERIVED FROM
1 / 1
1 : 1
PETER KENNEDY ROSS BUTCHER
304 GRADE STAINLESS STEEL
NATURAL
N/A
800 g
A
INTRODUCTION
25/02/2020
25/02/2020
PETER KENNEDY
N/A
A
DIMENSIONS ARE IN MILLIMETRESDO NOT SCALE
0 +- 1.0mm
0.0 +- 0.5mm
0.00 +- 0.1mm
ANGLES:
DIMS.
0 +- 1.0deg.
A A
B B
C C
D D
E E
F F
G G
H H
12
12
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
A2
NUMBER
NAME
PHK 5000 - 5
HOUSING
HOUSING UV CHAMBER HYBRID G SERIES
5
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Installation Guide
Positioning Your System
system during servicing and 120 mm below the housings for replacing the cartridges
and maintenance.
changing the cartridges, lamps and sleeve.
ventilation. Choose a location with adequate drainage and where water spillage will not
cause damage that may occur over time from leaking pipe joints or seals.
Power Surge Protection
Puretec recommends the use of a surge protector or warranty may be voided.
eaves of a house and/or out of the weather, otherwise, it would need to be suitably
Order code for surge protectors: PC-SURGE (sold seperately)
Do not use long extension leads as they may cause substantial voltage drop and/or poor
lamp performance.
We recommend the use of an RCD or earth leakage circuit breaker on the power
supply to your unit.
6Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Installation Requirements
•
from weather, frost, water and have adequate ventilation).
•
overexposure to salt or aggressive chemicals can occur.
• Cold water line only.
•
•
520 kPa.
Note: For point of entry installations an approved dual check backow
prevention device must be installed.
•
•
25 mm threads.
Note: Only use thread seal tape. Do not use liquid sealant.
•
•
other appliances that may be connected to the circuit e.g. pump, and ensuring it
•
tape to ensure airtight seal and do not over tighten. To prevent strain on the unit
always support heavy inlet and outlet pipes.
• Where the water being treated contains unusually high levels of dissolved solids
particularly hard water, iron, manganese or biological organisms, a deposit build up
on the quartz sleeve may occur over time. Maximum recommended parameters are
as follows:
Iron: less than 0.3 mg/L
less than 0.05 mg/L
Suspended Solids: less than 10mg/L
Manganese: less than 0.05 mg/L
less than 110mg/L
Installation Requirements
7
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Application warning: minimum water characteristics must be met before
installation of this system to ensure proper operation and continuous
protection.
and the sleeve should be cleaned or replaced as required to keep them in good
condition.
• If bacteria has been present prior to the installation of this system, we recommend
The outlet pipework within 1 metre
should be metal or polyethylene.
Puretec.
is deemed a problem we recommend installing a temperature management
periodically. Ordering code is RI-TMS4.
Note:Thiswaterlteringapplianceshouldonlybeinstalledbyafullyqualied&
licencedplumber.
Installation Note:
circumstances. To avoid possible property damage, this product should be regularly
those applications where any leakage could cause property damage, and/or the water
INSTALLATION SHOULD BE COMPLETED BY QUALIFIED TRADESPEOPLE.
FAULTY OPERATION DUE TO UNQUALIFIED PERSONS WILL RESULT IN VOIDED
WARRANTY COVERAGE.
Installation Requirements
8Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Initial Installation Procedure
1. Before attempting installation check the unit to ensure the quartz sleeve is intact
Installation Procedure
Fig. 1
700mm clearance
700mm clearance
3.
provisions. 2 key holes at the front
and rear of the bracket. Mark the
desired position on the wall where the
4. Drill the holes and install the anchors
SHEET
DESCRIPTION
REV.
MATERIAL
WEIGHTTREATMENT
SCALE
3RD ANGLE
PROJECTION
APPROVED BY
DATE
DATE
MODIFICATIONS
REV.
DRAWN BY
DRAWN BY
SUPPLY SPECIFICATION
DERIVED FROM
1 / 1
1 : 1
PETER KENNEDY
ROSS BUTCHER
304 GRADE STAINLESS STEEL
NATURAL
N/A
800 g
A
INTRODUCTION
25/02/2020
25/02/2020
PETER KENNEDY
N/A
A
DIMENSIONS ARE IN MILLIMETRES
0 +- 1.0mm
0.0 +- 0.5mm
0.00 +- 0.1mm
ANGLES:
DIMS.
0 +- 1.0deg.
A
B
C
D
E
F
G
H
10
10
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
NUMBER
NAME
PHK 5000 - 5
HOUSING
HOUSING UV CHAMBER HYBRID G SERIES
APPROVED BY
DATE
MODIFICATIONS
REV.
DRAWN BY
SUPPLY SPECIFICATION
DERIVED FROM
PETER KENNEDY
ROSS BUTCHER
N/A
A
INTRODUCTION
25/02/2020
N/A
DIMENSIONS ARE IN MILLIMETRES
DO NOT SCALE
0 +- 1.0mm
0.0 +- 0.5mm
0.00 +- 0.1mm
ANGLES:
DIMS.
0 +- 1.0deg.
A
B
C
D
E
F
G
H
12
12
11
11
10
10
9
9
8
8
7
7
6
6
5
5
4
4
A2
allow min. 120mm clearance from the ground
Fig. 2
9
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
5.
depending on the water supplies point of entry.
Note: The outlet is always on the UV side of the system.
6. Install the ballast using the two fasteners
supplied. This may be mounted in either direction
dependent on your point of entry and ease of use.
unit. The inlet is a 25 mm female and the outlet is
a 25 mm male.
Note:Usethreadsealtape,donotuseliquidsealants.NeverconnectPVCpipedirectlyto
theunit.Theoutletpipeworkwithin1metreshouldbemetalorpolyethylene.
9. Check to the top aluminium nut has not been inadvertently
loosened during transport, retighten the nut. Insert the
spring into the chamber by dropping it into the quartz sleeve.
the aluminium nut end. Connect the lamp connector to the
pins on the lamp. Do not let go of the lamp until the lamp is
connected to the socket (seeFig.4).
Nevertouchthequartz(glass)andlampsurfaceasmarks
orngerprintsmayinterferewithUVtransmission.Iflampis
soiled,pleasecleanlampwithanalcoholbasedcleaner.
10. Put safety cap on the aluminium nut end. Connect the ground
wire to the chamber as shown in Fig 5. Plug in power connector.
11. Check each housing bowl and ensure they have not become
loose in transport. Tighten the bowls with the supplied spanner
system thoroughly for leaks.
Note:Forinitialuse,wait3-5minutestoallowwatertopass
throughthewholeunit.Turnonadownstreamtaptolet
waterowthroughtheunitfor2-3minutestoreleaseair
andimpuritiesfromthesystem.
Installation Procedure
12
valve
IN OUT
45
Replacing UV Lamp
78
Replacing UV Lamp
IN
Fig. 5
DIMENSIONS ARE IN MILLIMETRES
DO NOT SCALE
0 +- 1.0mm
0.0 +- 0.5mm
0.00 +- 0.1mm
ANGLES:
DIMS.
0 +- 1.0deg.
A
B
C
D
E
F
G
H
12
12
11
11
10
10
9
9
8
8
7
7
6
6
A2
Fig. 3
Fig. 4
10 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Radre UV Unit
power supply and allow the system to cool.
Warning: Do not look directly into ultraviolet rays emitted from the UV lamp as
they will cause serious burns to unprotected eyes.
short time to purge any warm water.
Radre UV Unit Operation
Press the mode button on the ballast to cycle the display between lamp life
remaining and total running days.
Press and hold the silver button for 15 seconds to reset lamp life timer or until
'reset' appears on the screen.
To silence the 'lamp life end' alarm for 7 days, press and hold on the silver button
until 'delay' appears on the screen.
Radre UV Unit Specications
Lamp Power: 35W~95W
Lamp Rated Life: 365 days
Caution:Groundtheballastcasingtoavoidpossiblehighvoltageshockhazard
Operation
• On a new installation where no other form of sterilisation has been in use, we
pipework for at least an hour and preferably overnight.
The sanitising solution can be added into the water tank or if necessary added as
through the piping. If added as a shock dose the system and pipework should be
rinsed thoroughly by opening a downstream tap.
Operation
11
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Fig. 6 UV Chamber Diagram
UV Chamber Diagram
Water Inlet
Water Outlet
UV Lamp
Lamp Power Connector
& Safety Cap
Aluminium Nut
Grounding Wire
O-Ring
Spring
O-Ring
Quartz Sleeve
Aluminium Nut
Mounting Flange
12 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Replacement Procedure
Replacement Parts Guide
periodically (dependent on water quality and usage).
You can obtain replacement cartridges from your local Puretec dealer. To maintain
Replacement Parts: Stage 1 Cartridge* Stage 2 Cartridge UV Lamp Quartz Sleeve
WU-UV100
WU-UV150
WU-UV200
WU-UV250
Replace cartridges every 6-12 months. UV Lamps must be replaced annually in order to maintain
99.9% kill rate of bacteria.
*Stage 1 Cartridge is nearest to the water inlet.
13
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Cartridge Replacement Procedure
the red pressure relief button on the housings.
provided may be used to make it easier. Remove old cartridges and dispose in the
correct manner.
silicone lubricant (or similar).
making sure cartridges are properly seated over the spigot in base of the bowls.
Make certain that the spigot in the housing heads is located centrally to the
number of the cartridges you use & install date.
7 Open a downstream tap to allow air to be released and gently open water supply
allowing all air to be purged.
use of 6 months or more, it may be necessary to replace the cartridges.
Replacement Procedure
14 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Replacement Procedure
Lamp Replacement Procedure
Parts become hot during operation.
2 Disconnect the lamp connector and ground
wire. Grip the end of the lamp and carefully
disconnect the power socket.
Slowly remove the old lamp from the chamber.
3. Check the quartz sleeve to ensure it is clean
and intact (seesteps4-8ofQuartzSleeve
Maintenance/ReplacementProcedureonpage15).
4. Remove the packaging on the new lamp. Slowly insert into chamber through the
hole of the aluminium nut end. Connect the lamp connector to the pins on the lamp.
Do not let go of the lamp until the lamp is connected to the socket (seeFig.6).
Nevertouchthequartz(glass)andlampsurfaceasmarksorngerprintsmay
interferewithUVtransmission.Iflampissoiled,pleasecleanlampwithanalcohol
basedcleaner.
5. Secure the lamp connector on the aluminium nut end. Connect the ground wire to
Note:Forinitialuse,wait3-5minutestoallowwatertopassthroughthewhole
unit.Turnonadownstreamtaptoletwaterowthroughtheunitfor2-3minutesto
releaseairandimpuritiesfromsystem.
indicating that the lamp life timer has been reset for a further 12 months.
12
valve
IN OUT
45
78
Replacing UV Lamp
IN
3
Cleaning Quartz Sleeve
123
valve
IN OUT
10
mins
456
Replacing UV Lamp
78 9
Replacing UV Lamp
IN OUT
12
45
O Ring
O Ring
Fig. 6
15
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Quartz Sleeve Maintenance/Replacement Procedure
To ensure high sterilising rate with best water quality, check sleeve regularly (about
every 3 months depending on quality of water source) and see whether there is dirt
Parts become hot during operation.
2. To disconnect the Lamp Connector, detach
the earthing wire, grip the Cap and carefully
Nut from the bottom of the Stainless Steel
Chamber, securing the Spring and Quartz Sleeve.
Important: Be aware that the water within in the
chamber will be discharged through the bottom
of the Stainless Steel Chamber once the bottom
Important: The Quartz Sleeve may come through
5. Slide the Quartz Sleeve through and out of the
top of the chamber.
6. Clean the Quartz Sleeve with Puretec Quartz
Sleeve Cleaner. If the glass will not come up clear/
clean you will need to install a new replacement
Quartz Sleeve. If you need to purchase a new
sleeve, for now continue with the next steps and
install the new sleeve once you have received it.
12
valve
IN OUT
45
Replacing UV Lamp
78
Replacing UV Lamp
Cleaning Quartz Sleeve
123
valve
IN OUT
10
mins
456
Replacing UV Lamp
78 9
Replacing UV Lamp
12
45
O Ring
Cleaning Quartz Sleeve
123
valve
IN OUT
10
mins
456
Replacing UV Lamp
12
45
O Ring
78
Replacing UV Lamp
valve
IN OUT
3
O Ring
Cleaning Quartz Sleeve
123
45
O Ring
valve
IN OUT
10
mins
456
78
Replacing UV Lamp
valve
IN OUT
3
O Ring
Fig. 7
Maintenance Procedure
Fig. 8
16 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
cleaned sleeve, leaving approx. 1 inch
from the end and Slide the Quartz
Sleeve into the top of the chamber
and carefully slide down through the
bottom opening of the chamber until
as shown.
drop the spring into the quartz sleeve as shown.
top of the chamber. Connect the lamp connector to the pins on the Lamp Socket. Do
not let go of the lamp until the lamp is securely connected to the socket.
Nevertouchthequartz(glass)andlampsurfaceasmarksorngerprintsmay
interferewithUVtransmission.Iflampissoiled,pleasecleanlampwithanalcohol
basedcleaner.
10. Connect the four pins on the end of the lamp to the
top of the chamber. Connect the earthing wire to the
chamber and plug in the ballast power connector and
turn the power on.
Toresetthecount-downtimer,pressandholdthe
silverbuttonfor15secondsuntil‘reset’isshownon
thescreenandasinglebeepisheard.Thedisplaywill
show365daysandthegreen‘on’LEDwillbelit.
11. Restore the water supply and check the unit for
leaks. Turn on a downstream tap to let the water
any air and impurities from the system.Check the
Note:Forinitialuse,wait3-5minutestoallow
watertopassthroughthewholeunit.Turnona
downstreamtaptoletthewaterowthrough
theunitfor2-3minutestoreleaseanyairand
impuritiesfromsystem.
Maintenance Procedure
VALVE
IN OUT
123
valve
IN OUT
10
mins
456
Replacing UV Lamp
78
Replacing UV Lamp
IN OUT
O Ring
123
valve
IN OUT
10
mins
456
Replacing UV Lamp
78
Replacing UV Lamp
IN OUT
O Ring
Fig. 10
78 9
Replacing UV Lamp
valve
IN OUT
3
O Ring
9
45
O Ring
valve
10
mins
456
78 9
Replacing UV Lamp
valve
IN OUT
45
O Ring
O Ring
Fig. 9
Fig. 11
17
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Troubleshooting Guide
SYMPTOMS POSSIBLE CAUSE POSSIBLE SOLUTION
No power. • Ballast and/or breaker tripped.
• Ballast damaged.
• Reset ballast and/or breaker.
• Replace ballast.
Ballast or breaker
repeatedly trips.
• Connection between lamp and
lamp plug is wet.
•
assembly.
• Clean and dry lamp pins
and lamp plug, check unit
for leaks or condensation.
• Replace ballast.
Leak at inlet or
outlet.
•
leaking.
• Cracked heads.
• Clean threads, reseal with
• Replace heads.
Leak detected
chamber.
• Condensation of moist
air on cold chamber (slow
accumulation).
•
or incorrectly installed.
• Lamp/sleeve assembly not
properly installed (too tight or
not tight enough).
• Control humidity or relocate
unit.
• Inspect and replace if
deteriorated.
•
•
tight.
System is
operating but
water tests
reveal bacterial
contamination.
•
system is acting as a breeding
ground for pathogens.
• Pathogens are residing in the
• Lamp reached the maximum
lamp life.
•
of treatment equipment
page 10.
•
• Replace lamp on or before
lamp counter reached 0.
Lamp timer does
not read anything.
•
•
• Power cord is damaged.
• Power surge caused damage
to electrical assembly.
•
outlet.
• Replace fuse or reset
breaker.
• Replace power cord.
• Replace ballast.
cont.overpage.
18 Installation & Operation Manual Copyright © Puretec Pty Ltd 2020
Troubleshooting Guide
Leak detected at
•
or incorrectly installed.
•
• Filter cartridge not centered.
• Remove the sump, wipe the
properly, then reinstall.
•
suitable sealant.
• Remove sump, check for
assemble ensuring cartridge
is centered.
Red lamp blinks
and buzzer
sounds.
• Lamp has reached or nearing
the maximum lamp life.
• Lamp is disconnected or
faulty.
• Replace lamp on or before
lamp counter reached 0.
• Check lamp connection,
replace if needed.
• Power interruption. • Reset ballast.
ballast.
• Ballast countdown has
reached 0, lamp life expired.
• Replace lamp.
19
WU-UV SERIES | Filtration & Ultraviolet Disinfection All-in-One Unit
Warranty
the product. This product is warranted to be free of defect of material and workmanship
consumables. To make a claim under the warranty, take the product and proof of
purchase to place where you purchased the product, and they will lodge a Warranty
Request with Puretec.
Puretec will pay your reasonable, direct expenses of claiming under this warranty.
You may submit details and proof of your expense claim to place of purchase for
consideration.
The warranty only applies if the product was used and/or installed in accordance with
the user guide and/or installation instructions. This warranty is given in lieu of all other
express or implied warranties and manufacturer shall in no circumstance be held liable
for damages consequential or otherwise or delays caused or faulty manufacturing
except as excluded by law.
product was not incorrectly used, installed or claimed. False and incorrect claims will
be pursued at Puretec’s discretion, including chargeable inspection and labour costs
incurred.
Warranty/Australia
This warranty is provided in addition to other rights and remedies you have under
Consumer Law. You are entitled to replacement or refund for a major failure and to
compensation for other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Warranty/New Zealand
This warranty is given by Puretec Ltd, Reg. No 4464398, PO Box 875 Cambridge 3450
This warranty is provided in addition to other rights and remedies you have under
law: Our goods come with guarantees which cannot be excluded under the Consumer
compensation for other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the
failure does not amount to a major failure.
Warranty
This manual suits for next models
4
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