RADWAG WPY/KB series User manual

User Manual
Scales of WPY/KB series
Manual number:
ITKU-47-12-05-12-A
Mass Comparator
MANUFACTURER OF ELECTRONIC
WEIGHING INSTRUMENTS
RADWAG Wagi Elektroniczne, 26–600 Radom Bracka 28 Street - POLAND
Phone [phone], phone/fax. [phone]
Selling department [phone]
www.radwag.com

2
MAY 2012

3
Table OF CONTENTS
1. USE ..........................................................................................................................7INTENDED
2. PRECAUTIONARY MEASURES ................................................................................................7
3. WARRANTY CONDITIONS ........................................................................................................7
4. UNPACKING AND MOUNTING..................................................................................................8
4.1. Comparator WPY/KB – preparation for work .......................................................................9
5. CONSTRUCTION......................................................................................................................10
5.1. Main dimensions ................................................................................................................10
5.2. Description of connectors...................................................................................................11
5.2.1. .............................................................................11Connectors’ description in PUE 7
5.2.2. ...........................................................................11Connectors’ description in PUE 7P
5.2.3. ..................................................................................11Description of glands PUE 7P
5.2.4. Connector with RS232 and I/O.................................................................................12
6. GETTING STARTED.................................................................................................................12
7. KEYPAD OVERLAY..................................................................................................................13
8. TIONS OF KEYS .............................................................................................................13FUNC
9. PROGRAM STRUCTURE.........................................................................................................14
9.1. Main menu items................................................................................................................14
9.1.1. ...............................................................................................................14Parameters
9.1.2. .................................................................................................................15Databases
Scale Info..................................................................................................................159.1.3.
9.2. Inventory of parameters .....................................................................................................16
9.2.1. ....................................................................................16Scale parameters - weighing
9.2.2. .........................................................................................................16Working modes
9.2.3. .........................................................................................................19Communication
9.2.4. .....................................................................................................................19Devices
9.2.5. ......................................................................................................................21Display
9.2.6. uts ........................................................................................................22Inputs / Outp
9.2.7. ...........................................................................................................23Authorizations
9.2.8. .........................................................................................................................23Other
9.2.9. User Calibration........................................................................................................24
10. ATING WINDOW ...........................................................................................................24INDIC
11. LOGGING ON..........................................................................................................................26
11.1. dure ........................................................................................................26Logging in proce
11.2. rocedure......................................................................................................26Logging out p
11.3. Authorization access levels...............................................................................................27
12. NAVIGATING WITHIN THE MENU.........................................................................................28
12.1. ..............................................................................................................................28Buttons
12.2. Return to weighing............................................................................................................29
13. WEIGHING...............................................................................................................................30
13.1. erational use ...........................................................................................30Conditions of op
13.2. ..............................................................................................................................31Zeroing
13.3. ...............................................................................................................................31Tarring
13.4. ....32Inscribing tare................................................................................................................
13.5. l range scales.........................................................................................32Weighing for dua
13.6. Toggling between weight units..........................................................................................32
14. SCALE PARAMETERS...........................................................................................................33
14.1. .....34Median filter..................................................................................................................
14.2. ..................................................................................................................................34Filter
14.3. ............................................................................................................................34Autozero
14.4. Minimum weight for different functions (LO) .....................................................................35

4
15. COMMUNICATION..................................................................................................................35
15.1. .................................................................................................................36RS 232 settings
15.2. T setting...........................................................................................................36ETHERNE
1 .3. TCP protocol setting .........................................................................................................375
16. DEVICES .................................................................................................................................37
16.1. Computer ..........................................................................................................................37
16.1.1. .........................................................................................................37Computer port
16.1.2. ss ..................................................................................................38Computer addre
16.1.3. mission ........................................................................................38Continuous trans
16.1.4. t pattern........................................................................................39Weighing printou
16.1.5. Cooperation with „E2R System” .............................................................................39
16.2. Printer................................................................................................................................40
16.2.1. ..............................................................................................................40Printer port
16.2.2. e ...................................................................................................41Printer code pag
16.2.3. Patterns for printouts ..............................................................................................41
16.3. Barcode scanner...............................................................................................................43
16.3.1. arcode scanner........................................................................................43Port for b
16.3.2. ......................................................................................................................43Offset
16.3.3. Code length ............................................................................................................44
16.4. Transponder card reader ..................................................................................................44
16.4.1. or transponder card readers ..................................................................44Com port f
16.4.2. Procedure of attributing the card number to an operator........................................45
16.5. Additional display..............................................................................................................45
16.5.1. y port.............................................................................................45Additional displa
16.5.2. Communication protocol frame...............................................................................46
17. DISPLAY..................................................................................................................................47
17.1. Text strings........................................................................................................................47
17.1.1. patterns......................................................................................................48Display
17.1.2. .............................................................................................................49Screen font
17.1.3. .................................................................................................................49Font size
17.1.4. Bold fonts................................................................................................................49
17.2. ys....................................................................................................................50Function ke
17.3. ing platforms..........................................................................................................50Display
17.4. Bargraph type ...................................................................................................................51
17.4.1. weighing”........................................................................................52Bargraf “Quick
17.4.2. Bargraph “Signalling checkweighing ranges” .........................................................52
18. INPUTS / OUTPUTS................................................................................................................53
18.1. nputs......................................................................................................53Configuration of i
18.2. Configuration of outputs....................................................................................................54
19. AUTHORIZATION ...................................................................................................................55
19.1. ymous Operator........................................................................................................55Anon
19.2. ....................................................................................................................55Date and time
19.3. ............................................................................................................................56Printouts
19.4. .........................................................................................................................56Databases
19.5. Delete older data...............................................................................................................57
20. OTHER PARAMETERS ..........................................................................................................57
20.1. ........................................................................................................................58Languages
20.2. time........................................................................................................58Setting date and
20.3. .....................................................................................................................59Sound signal
20.4. Touch panel calibration.....................................................................................................59
21. CUSTOMER CALIBRATION...................................................................................................59
21.1. dure........................................................................................................60Calibration proce
21.2. Start mass adjustment ......................................................................................................62

5
22. SPECIAL FUNCTIONS OF WORKING MODES.....................................................................63
22.1. ................................................................................................................64Recording mode
22.2. wn-weighing .................................................................................................................64Do
22.3. eighing..................................................................................................................65Checkw
22.4. de.........................................................................................................................65Tare mo
22.5. Labelling mode..................................................................................................................66
22.5.1. mber of labels to print...................................................................66Setting of the nu
22.5.2. mber of cumulative labels to print.................................................67Setting of the nu
22.5.3. mber of CC labels to print.............................................................67Setting of the nu
22.5.4. cumulative labels...............................................................68Automatic triggering of
22.5.5. Automatic triggering cumulative labels of cumulative labels...................................69
22.6. ............................................................................................................................71Statistics
22.7. mass ...........................................................................71Automatic correction of reference
22.8. ce mass..................................................................................................72Minimum referen
22.9. Selecting the series type...................................................................................................73
22.10. Declaration of the number of measurement series.........................................................73
23. WORK MODE - WEIGHING....................................................................................................74
23.1. Starting the working mode ................................................................................................74
24. WORKING MODES – COUNTING PIECES............................................................................74
24.1. working mode ................................................................................................74Starting the
24.2. ce unit by entering known piece mass ...................................................75Setting a referen
24.3. ce unit by weighing a sample.................................................................75Setting a referen
24.4. rence mass by entering single piece mass directly to the database ........76Setting the refe
2 .5. Inscribing the unit mass to the database ..........................................................................764
25. WORKING MODES – DEVIATIONS.......................................................................................77
25.1. rating mode..............................................................................................77Starting the ope
25.2. ass estimated by weighing ....................................................................78Reference unit m
25.3. Rederence unit mass inscribing into the memory.............................................................78
26. WORKING MODES – COMPARATOR...................................................................................78
26.1. working mode ................................................................................................80Starting the
26.2. eight mass ......................................................................................................80Selecting w
26.3. The process of large weights comparison ........................................................................80
27. DATABASES...........................................................................................................................85
27.1. Searching databases ........................................................................................................85
27.1.1. .................................................................................................86Quick name search
27.1.2. ..................................................................................................86Quick code search
27.1.3. Weighing date search.............................................................................................86
27.2. w items in databases........................................................................................87Adding ne
27.3. ..............................................................................................87Deleting items in databases
27.4. ta............................................................................................................87Deleting older da
27.5. ..........................................................................................88Printing items from databases
27.6. a database to a file ................................................................................................88Export
27.7. Database edition...............................................................................................................90
27.7.1. ase...............................................................................................90Operators’ datab
27.7.2. roducts..............................................................................................90Database of p
27.7.3. ghings / Alibi.................................................................................91Database of Wei
27.7.4. ractors..........................................................................................92Database of cont
27.7.5. kages............................................................................................93Database of pac
27.7.6. warehouses........................................................................................94Database of
27.7.7. ls..................................................................................................94Database of labe
27.7.8. Database of universal variables..............................................................................95

6
28. COMMUNICATION PROTOCOL ............................................................................................95
28.1. ral information ..........................................................................................................95Gene
28.2. of RS commands...............................................................................................96Inventory
28.3. .................................................................................................97Respond message format
28.4. Command’s description ....................................................................................................97
28.4.1. ....................................................................................................................97Zeroing
28.4.2. .....................................................................................................................97Tarring
28.4.3. re value .........................................................................................................98Get ta
28.4.4. ..........................................................................................................98Set tare value
28.4.5. in basic unit.........................................................................99Send the stable result
28.4.6. mmediately in basic unit ...............................................................99Send the result i
28.4.7. ......................................100Send immediate results from all platforms in basic units
28.4.8. nit....................................................................100Send the stable result in current u
28.4.9. Send the result immediately in current unit...........................................................101
28.4.10. Switch on continuous transmission in basic unit.................................................102
28.4.11. Switch off continuous transmission in basic unit.................................................102
28.4.12. Switch on continuous transmission in current unit..............................................102
28.4.13. Switch off continuous transmission in current unit..............................................103
28.4.14. Set lower threshold.............................................................................................103
28.4.15. Set upper threshold.............................................................................................103
28.4.16. Read lower threshold..........................................................................................103
28.4.17. Read upper threshold .........................................................................................104
28.4.18. Send all implemented commands.......................................................................104
28.5. Manual printouts / automatic printouts............................................................................104
29. NECTING EXTERNAL DEVICES..................................................................................105CON
30. DIAGRAMS OF CONNECTION CABLES.............................................................................105
31. TECHNICAL PARAMETERS................................................................................................107
32. ERROR MESSAGES.............................................................................................................109
33. DDITIONAL EQUIPMENT...................................................................................................109A
34. APPENDIX A – Variables for printouts...............................................................................110
34.1. of variables......................................................................................................110Inventory
34.2. Formatting variables .......................................................................................................114
35. APPENDIX B – Functions of programmable buttons .......................................................116
36. APPENDIX C – Label pattern...............................................................................................120
36.1. rminal level........................................................................120Designing a label from the te
36.2. ....................................................................................121Designing a label on a computer
36.3. s in the scale...................................................................................124Saving label pattern
36.4. l to a product........................................................................................125Attributing a labe
36.5. l to a contractor....................................................................................125Attributing a labe
3 .6. Printing labels..................................................................................................................1256
37. APPENDIX D - CITIZEN printer setting...............................................................................126
38. APPENDIX E - ZEBRA printer setting ................................................................................126
39. APPENDIX F - Communication with barcode scanners...................................................127

7
1. INTENDED USE
Mass comparators are devices designed for determining the differences
between masses of calibration weight (B) and reference weight (A).
Comparators are most often used in measuring laboratories for calibration
of weights and masses. Radwag offers comparators designed for calibration
of weights and masses class M1 according to OIML R111.
2. PRECAUTIONARY MEASURES
A. Please, read carefully this user manual before and use the device
according to its intended use;
B. Weighed loads should be placed in possibly central part of scale pan;
C. Do not clean the device with agents causing corrosion;
D. Weighing pan should be loaded with goods having gross mass lower
than maximal capacity of the scale;
E. Do not leave loads on the pan for longer period of time ;
F. In case of failure, immediately disconnect scale power supply;
G. Devices that are to be withdrawn from usage should be utilized
according to the law.
3. WARRANTY CONDITIONS
A. RADWAG is obliged to repair or change those elements that appears
to be faulty because of production and construction reason,
B. Defining defects of unclear origin and outlining methods of elimination
can be settled only in participation of a user and the manufacturer
representatives,
C. RADWAG does not take any responsibility connected with destructions
or losses derives from non-authorized or inappropriate (not adequate
to manuals) production or service procedures,
D. Warranty does not cover:
•Mechanical failures caused by inappropriate maintenance of
the device or failures of thermal or chemical origin or caused
by atmospheric discharge, overvoltage in mains or other
random event,

•Inappropriate cleaning.
E. Forfeiture of warranty appears after:
•Access by an unauthorized service,
•Intrusion into mechanical or electronic construction
of unauthorized people,
•Installing another operating system,
•Removing or destroying protection stickers.
F. The detailed warranty conditions one can find in warranty certificate.
G. Contact with the central authorized service:
[phone] ext. 106 or 107.
4. UNPACKING AND MOUNTING
Before using the scale remove the transport protections (if installed):
Place the scale on the spot of use on the flat, stable ground far away from
sources of heat. The platform should be levelled out by putting pads under
feet and the use of an external level device.
Every foot can be screwed in or out. This way only a smal range of level
regulation is achievable. Basic levelling should be performed by putting
steel pads under legs and observing the level on external level device.
8

9
4.1. Comparator WPY/KB – preparation for work
Comparators of WPY/KB series, because of its construction (sensitive strain
gauges), require appropriate conditions to work properly, including stable
temperature. Temperature drifts in rooms with comparators should not
exceed 1°C per hour.
Proceeding in case of preparing the comparator to work:
1. After unpacking and taking off transport protections put the scale
in the destination place and level the komparator platform.
2. The room temperature must be stable – maximum allowable
temperature change is 1°C / h – and protected from accidental draughts
air flows e.g. from air conditioning directed on the comparator pan.
3. Then switch on the device and leave unloaded and on for 4 hours. This
is warming time during which electronical and mechanical parts reach
stable temperature conditions.
4. After 4 hours in stable ambient conditions the comparator can be
prepared for adjustment.
5. First load the comparator pan to the maximum capacity 1000kg and
keep this state at least 2.5 minuty (150 seconds).
6. Secondly unload the pan and wait at least 2 minuts (120 seconds),
to allow the scale to return to the minimum stable value close to „zero”.
7. The operation of initial loading should be repeated 5 times, every time
in reference to time intervals given above.
8. After the 5-time initial loading the comparator can undergo the
adjustement procedure: 2 minutes after unloading the pan and start
the adjustment procedure from factory menu – first start mass is
determined then load the calibration weight following hints that appear
on the display. Confirm the stable result after 2 minutes. This way the
adjustement procedure will be completed.
9. The comparator is ready for work.
Notice:
If working conditions are changed (temperature change greater than 1°C,
humidity change, sudden long lasting air flow causing a change of ambient
conditions) the adjucement procedure described above needs to be repeated.

5. CONSTRUCTION
5.1. Main dimensions
Dimensions of PUE 7 in plastic casing
Dimensions of PUE 7P with stainless housing
Dimensions of platform
10

5.2. Description of connectors
5.2.1. Connectors’ description in PUE 7
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – power supply socket
2 – I/O, RS232 (COM2)
5.2.2. Connectors’ description in PUE 7P
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – I/O, RS232 (COM2)
5.2.3. Description of glands PUE 7P
1 – Supply cord gland
2 – Gland for platforms 1, 2
3 – Gland for platforms 3, 4
11

5.2.4. Connector with RS232 and I/O
RS232 - DB9/M (male),
top view:
Pin2 - RxD
Pin3 - TxD
Pin5 - GND
I/O, RS232 DSUB15/F (female),
top view:
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - 6÷9VDC
Pin6 - IN4
Pin7 - IN3
Pin8 - TxD2
Pin9 - 5VDC
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
6. GETTING STARTED
•After the terminal is connected to power the ON/LOAD
diode starts to light.
•Press to start the operating system loading procedure.
Windows CE together with RADWAG software loading is signalled
by blinking the red diode ON/LOAD.
•When the loading procedure is completed the main software
window appears.
12

7. KEYPAD OVERLAY
8. FUNCTIONS OF KEYS
Key Description
Turning on/off the scale
Zeroing
Tarring
Printing out the result or confirming some entered data
Function key (entering the menu)
Selecting products
Selecting contractors
Inscribing a tare value
13

9. PROGRAM STRUCTURE
The main menu has been divided into three functional groups.
In every group there are parameters of similar use.
9.1. Main menu items
The main menu comprises three functional groups:
Parameters
Databases
Info
9.1.1. Parameters
Icon Description
Scale
Working Modes
Communication
Devices
Display
Inputs / Outputs
Authorization
Other
User Calibration
14

9.1.2. Databases
Icon Description
Products
Operators
Weighings / Alibi
Contractors
Recipes
Recipes reports
Comparisons
Packages
Warehouses
Labels
Universal variables
Delete older data
Export database weighings to a file
9.1.3. Scale Info
Submenu <Info> is for viewing information:
•Scale factory number,
•Program version,
•Scale program version.
15

9.2. Inventory of parameters
9.2.1. Scale parameters - weighing
Icon Description Value
Platform 1 -
Median Filter None
Filter Slow
Autozero No
LO threshold 0.1
9.2.2. Working modes
Icon Description Value
Weighing -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
16

Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Counting pieces -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Automatic correction of reference mass No
Deviations -
17

Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Comparator -
Save Mode Automatic
first stable
Checkweighing No
Tare mode No
Statistics Global
Method ABBA
Number of measurements 6
Ask for numbers of standards No
18

9.2.3. Communication
Icon Description Value
COM1 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
COM2 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
Ethernet -
DHCP No
IP Address 192.168.0.2
Subnet mask 255.255.255.0
Gateway 192.168.0.1
Tcp -
Port 4001
9.2.4. Devices
Icon Description Value
Computer
19

Port None
Address 1
Continuous transmission No
Weighing Printout Pattern -
E2R System -
System is active No
Lock selecting products No
Printer -
Port COM1
Code page 1250
Printouts -
Weighing printout pattern See ch. 16.2.3
Product printout pattern See ch. 16.2.3
Cumulative printout pattern See ch. 16.2.3
Cumulative printout pattern
for cumulative data See ch. 16.2.3
Operator printout pattern See ch. 16.2.3
Contractor printout pattern See ch. 16.2.3
Warehouse printout pattern See ch. 16.2.3
Package printout pattern See ch. 16.2.3
CPG report printout pattern
(Control of Packaed Goods) *
Average tare report printout pattern
(Control of Packaed Goods) *
Barcode reader -
Port None
20