RADWAG WPY/KO series User manual

User Manual
Scales of WPY/KO series
Manual number:
ITKU-47-06-03-10-A
Mass Comparator
MANUFACTURER OF ELECTRONIC
WEIGHING INSTRUMENTS
RADWAG Wagi Elektroniczne, 26–600 Radom Bracka 28 Street - POLAND
Phone [phone], phone/fax. [phone]
Selling department [phone]
www.radwag.com

2
MARCH 2010

3
Table OF CONTENTS
1. INTENDED USE ..........................................................................................................................7
2. PRECAUTIONARY MEASURES ................................................................................................7
3. WARRANTY CONDITIONS ........................................................................................................7
4. ACKING AND MOUNTING..................................................................................................8UNP
5. CONSTRUCTION........................................................................................................................9
5.1. Main dimensions ..................................................................................................................9
5.2. Description of connectors...................................................................................................10
5.2.1. .............................................................................10Connectors’ description in PUE 7
5.2.2. ...........................................................................10Connectors’ description in PUE 7P
5.2.3. ..................................................................................10Description of glands PUE 7P
5.2.4. Connector with RS232 and I/O .................................................................................11
6. GETTING STARTED.................................................................................................................11
7. KEYPAD OVERLAY..................................................................................................................12
8. .............................................................................................................12FUNCTIONS OF KEYS
9. PROGRAM STRUCTURE.........................................................................................................13
9.1. Main menu items ................................................................................................................13
9.1.1. ...............................................................................................................13Parameters
9.1.2. .................................................................................................................14Databases
Scale Info..................................................................................................................149.1.3.
9.2. Inventory of parameters .....................................................................................................15
9.2.1. s - weighing ....................................................................................15Scale parameter
9.2.2. .........................................................................................................15Working modes
9.2.3. .........................................................................................................18Communication
9.2.4. .....................................................................................................................19Devices
9.2.5. ......................................................................................................................20Display
9.2.6. uts ........................................................................................................21Inputs / Outp
9.2.7. ...........................................................................................................22Authorizations
9.2.8. .........................................................................................................................22Other
9.2.9. User Calibration ........................................................................................................23
10. ATING WINDOW ...........................................................................................................23INDIC
11. LOGGING ON..........................................................................................................................25
11.1. dure ........................................................................................................25Logging in proce
11.2. rocedure ......................................................................................................25Logging out p
1 .3. Authorization access levels...............................................................................................261
12. NAVIGATING WITHIN THE MENU.........................................................................................27U
12.1. ..............................................................................................................................27Buttons
12.2. Return to weighing ............................................................................................................28
13. WEIGHING...............................................................................................................................29
13.1. erational use ...........................................................................................29Conditions of op
13.2. ng ..............................................................................................................................30Zeroi
13.3. ng...............................................................................................................................30Tarri
13.4. ....................................................................................................................31Inscribing tare
13.5. l range scales.........................................................................................31Weighing for dua
1 .6. Toggling between weight units..........................................................................................313
14. SCALE PARAMETERS...........................................................................................................32
14.1. .......................................................................................................................33Median filter
14.2. ilter ..................................................................................................................................33F
14.3. ............................................................................................................................33Autozero
14.4. Minimum weight for different functions (LO) .....................................................................34

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15. COMMUNICATION..................................................................................................................34
15.1. .................................................................................................................35RS 232 settings
15.2. T setting ...........................................................................................................35ETHERNE
1 .3. TCP protocol setting .........................................................................................................365
16. DEVICES .................................................................................................................................36
16.1. Computer ..........................................................................................................................36
16.1.1. .........................................................................................................36Computer port
16.1.2. Computer address ..................................................................................................37
16.2. Printe ................................................................................................................................37r
16.2.1. ..............................................................................................................37Printer port
16.2.2. e...................................................................................................38Printer code pag
16.2.3. Patterns for printouts ..............................................................................................38
16.3. Barcode scanner...............................................................................................................39
16.3.1. arcode scanner ........................................................................................40Port for b
16.3.2. ......................................................................................................................40Offset
16.3.3. Code length ............................................................................................................41
16.4. Transponder card reader ..................................................................................................41
16.4.1. or transponder card readers ..................................................................41Com port f
16.4.2. Procedure of attributing the card number to an operator........................................42
16.5. Additional display ..............................................................................................................42
16.5.1. y port.............................................................................................42Additional displa
16.5.2. Communication protocol frame...............................................................................43
17. DISPLAY..................................................................................................................................44
17.1. Text strings........................................................................................................................44
17.1.1. patterns ......................................................................................................45Display
17.1.2. .............................................................................................................46Screen font
17.1.3. ont size .................................................................................................................46F
17.1.4. Bold fonts................................................................................................................46
17.2. ys....................................................................................................................47Function ke
17.3. ing platforms..........................................................................................................47Display
17.4. Bargraph type ...................................................................................................................48
17.4.1. weighing” ........................................................................................49Bargraf “Quick
17.4.2. Bargraph “Signalling checkweighing ranges” .........................................................49
18. INPUTS / OUTPUTS................................................................................................................50
18.1. nputs ......................................................................................................50Configuration of i
18.2. Configuration of outputs....................................................................................................51
19. AUTHORIZATION ...................................................................................................................52
19.1. ymous Operator........................................................................................................52Anon
19.2. ....................................................................................................................52Date and time
19.3. ............................................................................................................................53Printouts
19.4. .........................................................................................................................53Databases
19.5. Delete older data...............................................................................................................54
20. OTHER PARAMETERS ..........................................................................................................54
20.1. ........................................................................................................................55Languages
20.2. time ........................................................................................................55Setting date and
20.3. .....................................................................................................................56Sound signal
20.4. Touch panel calibration.....................................................................................................56
21. CUSTOMER CALIBRATION...................................................................................................56
21.1. dure........................................................................................................57Calibration proce
2 .2. Start mass adjustment ......................................................................................................591
22. SPECIAL FUNCTIONS OF WORKING MODES.....................................................................60
22.1. ................................................................................................................61Recording mode
22.2. Down-weighing .................................................................................................................61

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22.3. eighing..................................................................................................................62Checkw
22.4. de.........................................................................................................................62Tare mo
22.5. Labelling mode..................................................................................................................63
22.5.1. mber of labels to print ...................................................................63Setting of the nu
22.5.2. mber of cumulative labels to print.................................................64Setting of the nu
22.5.3. mber of CC labels to print.............................................................64Setting of the nu
22.5.4. ing of cumulative labels ...............................................................65Automatic trigger
22.5.5. Automatic triggering cumulative labels of cumulative labels...................................66
22.6. s............................................................................................................................68Statistic
22.7. ence mass ...........................................................................68Automatic correction of refer
22.8. ype...................................................................................................70Selecting the series t
22.9. Declaration of the number of measurement series ...........................................................70
23. WORK MODE - WEIGHING....................................................................................................70
2 .1. Starting the working mode ................................................................................................703
24. WORKING MODES – COUNTING PIECES............................................................................71
24.1. working mode ................................................................................................71Starting the
24.2. ence unit by entering known piece mass ...................................................72Setting a refer
24.3. ence unit by weighing a sample .................................................................72Setting a refer
24.4. rence mass by entering single piece mass directly to the database ........73Setting the refe
24.5. Inscribing the unit mass to the database ..........................................................................73
25. WORKING MODES – DEVIATIONS.......................................................................................74
25.1. rating mode..............................................................................................74Starting the ope
25.2. ass estimated by weighing ....................................................................74Reference unit m
2 .3. Rederence unit mass inscribing into the memory .............................................................755
26. WORKING MODES – COMPARATOR...................................................................................75
26.1. working mode ................................................................................................77Starting the
26.2. Procedure..........................................................................................................................77
27. DATABASES...........................................................................................................................79
27.1. Searching databases ........................................................................................................80
27.1.1. ch.................................................................................................80Quick name sear
27.1.2. ..................................................................................................81Quick code search
27.1.3. Weighing date search .............................................................................................81
27.2. w items in databases ........................................................................................81Adding ne
27.3. ..............................................................................................82Deleting items in databases
27.4. ta............................................................................................................82Deleting older da
27.5. ..........................................................................................83Printing items from databases
27.6. a database to a file ................................................................................................83Export
27.7. Database edition ...............................................................................................................84
27.7.1. ators’ database ...............................................................................................85Oper
27.7.2. roducts..............................................................................................85Database of p
27.7.3. ghings / Alibi.................................................................................86Database of Wei
27.7.4. ractors..........................................................................................87Database of cont
27.7.5. kages ............................................................................................88Database of pac
27.7.6. warehouses ........................................................................................89Database of
27.7.7. Database of labels ..................................................................................................89
28. COMMUNICATION PROTOCOL ............................................................................................90
28.1. ral information ..........................................................................................................90Gene
28.2. y of RS commands...............................................................................................90Inventor
28.3. .................................................................................................91Respond message format
28.4. Command’s description ....................................................................................................91
28.4.1. ng....................................................................................................................91Zeroi
28.4.2. ng.....................................................................................................................92Tarri
28.4.3. Get tare value .........................................................................................................92

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28.4.4. ..........................................................................................................92Set tare value
28.4.5. esult in basic unit .........................................................................93Send the stable r
28.4.6. mmediately in basic unit ...............................................................93Send the result i
28.4.7. esult in current unit ......................................................................94Send the stable r
28.4.8. mmediately in current unit.............................................................94Send the result i
28.4.9. Switch on continuous transmission in basic unit.....................................................95
28.4.10. Switch off continuous transmission in basic unit...................................................95
28.4.11. Switch on continuous transmission in current unit................................................96
28.4.12. Switch off continuous transmission in current unit................................................96
28.4.13. Set lower threshold ...............................................................................................96
28.4.14. Set upper threshold...............................................................................................97
28.4.15. Read lower threshold ............................................................................................97
28.4.16. Read upper threshold ...........................................................................................97
28.4.17. Send all implemented commands.........................................................................98
2 .5. Manual printouts / automatic printouts ..............................................................................988
29. CONNECTING EXTERNAL DEVICES....................................................................................99
30. DIAGRAMS OF CONNECTION CABLES...............................................................................99
31. TECHNICAL PARAMETERS................................................................................................101
32. R MESSAGES.............................................................................................................101ERRO
33. DITIONAL EQUIPMENT...................................................................................................102AD
34. APPENDIX A – Variables for printouts...............................................................................102
34.1. y of variables......................................................................................................102Inventor
34.2. Formatting variables .......................................................................................................106
35. PPENDIX B – Functions of programmable buttons .......................................................108A
36. APPENDIX C – Label pattern...............................................................................................111
36.1. rminal level ........................................................................111Designing a label from the te
36.2. ....................................................................................112Designing a label on a computer
36.3. ...................................................................................115Saving label patterns in the scale
36.4. l to a product ........................................................................................116Attributing a labe
36.5. l to a contractor ....................................................................................116Attributing a labe
36.6. Printing labels..................................................................................................................116
37. APPENDIX D - CITIZEN printer setting...............................................................................117
38. APPENDIX E - ZEBRA printer setting ................................................................................117
39. APPENDIX F - Communication with barcode scanners...................................................118

7
1. INTENDED USE
Mass comparators are devices designed for determining the differences
between masses of calibration weight (B) and reference weight (A).
Comparators are most often used in measuring laboratories for calibration
of weights and masses. Radwag offers comparators designed for calibration
of weights and masses class M1 according to OIML R111.
2. PRECAUTIONARY MEASURES
A. Please, read carefully this user manual before and use the device
according to its intended use;
B. Weighed loads should be placed in possibly central part of scale pan;
C. Do not clean the device with agents causing corrosion;
D. Weighing pan should be loaded with goods having gross mass lower
than maximal capacity of the scale;
E. Do not leave loads on the pan for longer period of time ;
F. In case of failure, immediately disconnect scale power supply;
G. Devices that are to be withdrawn from usage should be utilized
according to the law.
3. WARRANTY CONDITIONS
A. RADWAG is obliged to repair or change those elements that appears
to be faulty because of production and construction reason,
B. Defining defects of unclear origin and outlining methods of elimination
can be settled only in participation of a user and the manufacturer
representatives,
C. RADWAG does not take any responsibility connected with destructions
or losses derives from non-authorized or inappropriate (not adequate
to manuals) production or service procedures,
D. Warranty does not cover:
•Mechanical failures caused by inappropriate maintenance of
the device or failures of thermal or chemical origin or caused
by atmospheric discharge, overvoltage in mains or other
random event,

•Inappropriate cleaning.
E. Forfeiture of warranty appears after:
•Access by an unauthorized service,
•Intrusion into mechanical or electronic construction
of unauthorized people,
•Installing another operating system,
•Removing or destroying protection stickers.
F. The detailed warranty conditions one can find in warranty certificate.
G. Contact with the central authorized service:
[phone] ext. 106 or 107.
4. UNPACKING AND MOUNTING
Before using the scale remove the transport protections (if installed):
Then screw in levelling feets on the mandrels that protrude from load cells:
Place the scale on the spot of use on the flat, stable ground far away from
sources of heat. The platform should be levelled out by putting pads under
feet and the use of an external level device.
8

Every foot can be screwed in or out. This way only a smal range of level
regulation is achievable. Basic levelling should be performed by putting
steel pads under legs and observing the level on external level device.
5. CONSTRUCTION
5.1. Main dimensions
Dimensions of PUE 7 in plastic casing
Dimensions of PUE 7P with stainless housing
9

5.2. Description of connectors
5.2.1. Connectors’ description in PUE 7
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – power supply socket
2 – I/O, RS232 (COM2)
5.2.2. Connectors’ description in PUE 7P
1 – Ethernet RJ45
2 – RS232 (COM1)
3 – USB
1 – I/O, RS232 (COM2)
5.2.3. Description of glands PUE 7P
1 – Supply cord gland
2 – Gland for platforms 1, 2
3 – Gland for platforms 3, 4
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5.2.4. Connector with RS232 and I/O
RS232 - DB9/M (male),
top view:
Pin2 - RxD
Pin3 - TxD
Pin5 - GND
I/O, RS232 DSUB15/F (female),
top view:
Pin1 - GNDWE
Pin2 - OUT1
Pin3 - OUT2
Pin4 - COMM
Pin5 - 6÷9VDC
Pin6 - IN4
Pin7 - IN3
Pin8 - TxD2
Pin9 - 5VDC
Pin10 - GNDRS
Pin11 - IN2
Pin12 - IN1
Pin13 - RxD2
Pin14 - OUT4
Pin15 - OUT3
6. GETTING STARTED
•After the terminal is connected to power the ON/LOAD
diode starts to light.
•Press to start the operating system loading procedure.
Windows CE together with RADWAG software loading is signalled
by blinking the red diode ON/LOAD.
•When the loading procedure is completed the main software
window appears.
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7. KEYPAD OVERLAY
8. FUNCTIONS OF KEYS
Key Description
Turning on/off the scale
Zeroing
Tarring
Printing out the result or confirming some entered data
Function key (entering the menu)
Selecting products
Selecting contractors
Inscribing a tare value
12

9. PROGRAM STRUCTURE
The main menu has been divided into three functional groups.
In every group there are parameters of similar use.
9.1. Main menu items
The main menu comprises three functional groups:
Parameters
Databases
Info
9.1.1. Parameters
Icon Description
Scale
Working Modes
Communication
Devices
Display
Inputs / Outputs
Authorization
Other
User Calibration
13

9.1.2. Databases
Icon Description
Products
Operators
Weighings / Alibi
Contractors
Packages
Warehouses
Labels
Delete older data
Export database weighings to a file
9.1.3. Scale Info
Submenu <Info> is for viewing information:
•Scale factory number,
•Program version,
•Scale program version.
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9.2. Inventory of parameters
9.2.1. Scale parameters - weighing
Icon Description Value
Platform 1 -
Median Filter 0.5
Filter Fast
Autozero Yes
LO threshold 0
9.2.2. Working modes
Icon Description Value
Weighing -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
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Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Counting pieces -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Automatic correction of reference mass No
16

Deviations -
Save Mode Manual, each
stable
Down-weighing No
Checkweighing No
Tare mode No
Labelling mode -
Number of labels 1
No. of cumulative labels 1
No. of CC labels 1
C label automatic triggering -
Mode None
Threshold 100
CC label automatic triggering -
Mode None
Threshold 100
Statistics Global
Comparator -
Save Mode Manual, each
stable
Checkweighing No
Tare mode No
Statistics Global
Method ABBA
Number of measurements 10
17

9.2.3. Communication
Icon Description Value
COM1 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
COM2 -
Baud Rate 9600
Data bits 8
Stop bits 1
Parity None
Ethernet -
DHCP No
IP Address 192.168.0.2
Subnet mask 255.255.255.0
Gateway 192.168.0.1
Tcp -
Port 4001
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9.2.4. Devices
Icon Description Value
Computer
Port None
Address 1
Printer -
Port COM1
Code page 1250
Printouts -
Weighing printout pattern See ch. 16.2.3
Product printout pattern See ch. 16.2.3
Cumulative printout pattern See ch. 16.2.3
Cumulative printout pattern
for cumulative data See ch. 16.2.3
Operator printout pattern See ch. 16.2.3
Contractor printout pattern See ch. 16.2.3
Warehouse printout pattern See ch. 16.2.3
Package printout pattern See ch. 16.2.3
CPG report printout pattern
(Control of Packaed Goods) *
Average tare report printout pattern
(Control of Packaed Goods) *
Barcode reader -
Port None
Offset 0
19

Code length 0
Transponder card reader -
Port None
Additional display -
Port None
Pattern See ch. 16.2.3
*) Not related to „Comparator”.
9.2.5. Display
Icon Description Value
Text information -
Displaying pattern See ch. 17.1.1
Font Arial
Font size Small
Bold No
Actions
F1 Button Choose product
F2 Button Choose contractor
F3 Button Set tare
Screen button 1 Local parameters
Screen button 2 Set MIN and MAX
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