Ranger design 1525-PC User manual

INSTALLATION GUIDE
1525-PC Combination Ladder Rack
Promaster City ( Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Ladder Rack Assembly....................................................................................................................
3 - 5
6 - 14
Phase 1 - Assembly
NOTE: Use Sawhorses if possible, or use the box as a at protective surface on the ground or table.
Phase 2 - Installation
q2.1 Mounting Tracks Installation............................................................................................................
q2.2 Ladder Rack Installation..................................................................................................................
q2.3 Note.................................................................................................................................................
15
16 - 20
21
qCordless Impact
qRatchet
qTape Measure
qMallet
qMarker
qLadder
qCutter
q1/2" Socket
qSawhorse ( Optional )
qBox
qKnife
q1/2" Wrench
q10mm Socket
qSilicone

For technical support, contact us at 1-800-565-5321 1525-PC Installation Guide |REV. B2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
10-149 Clamp Handle Support 2
10-545 Ski Plastic Plug 4
10-548 Hook Protector ( 4 - 3/8" L ) 2
10-718 Mounting Track 2
10-460 “V” Foot 4
15-2581 Front Crossbow 2
15-2591 Rear Crossbow 1
15-3003 Ladder Clamp Lock 2
15-3004 Ladder Clamp Rear Hook 2
15-3005 Ladder Clamp Bar ( Driver Side ) 1
15-3006 Ladder Clamp Bar ( Passenger Side ) 1
15-3012 Ski ( Left ) 1
15-3013 Ski ( Right ) 1
15-4290 Front Hook 2
94-1009 Assembly Fastener Kit 1
96-1013 Install Fastener Kit 1
BILL OF MATERIALS
15-300615-3005
15-259115-2581
15-3013
15-3012
15-3004 15-4290
15-3003
10-545
10-149
10-548
10-460
10-718

For technical support, contact us at 1-800-565-5321 1525-PC Installation Guide |REV. B2 | Page 4
94-1009 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
4×
#90-487 Carriage Bolt 5/16" × 3/4"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
24×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
4×
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
2×
#90-491 Carriage Bolt 5/16" × 1"
#98-123 Lock Washer
#94-105 Hex Nut
#98-117 Flat Washer
#98-160 Spacer
# 90-487
4×
Carriage Bolt
5/16"-18 × 3/4"
SS304
# 90-491
26×
Carriage Bolt
5/16"-18 × 1"
SS304
# 98-117
Flat Washer
5/16", O.D 3/4"
SS18-8
34×
# 98-123
Lock Washer
Regular 5/16"
SS304
34×
# 94-105
Hex Nut
5/16"-18
SS316wax
34×
# 98-160 Spacer
SS18-8
2×

For technical support, contact us at 1-800-565-5321 1525-PC Installation Guide |REV. B2 | Page 5
96 - 1013 Fastener Kit Fastener Assembly
8×
#90-209 Hex Bolt 5/16" × 1"
#98-123 Lock Washer
#98-117 Flat Washer
#94-150 Channel Nut
10×
#90-825 Hex Bolt M6 × 20mm
#98-119 Lock Washer
#98-113 Flat Washer
#98-149 Neoprene Spacer
# 98-119
10×
Lock Washer
1/4"
SS304
# 90-209
8×
Hex Bolt
5/16"-18 × 1"
SS304
# 94-150 Channel Nut
5/16"
8×
# 98-149
10×
Spacer
0.290" ID × 1.375" OD × 0.125" L
NEOPRENE
# 90-825
Hex Bolt
M6-1.0 × 20mm
SS304
10×
# 98-123
Lock Washer
5/16"
SS304
8×
10× # 98-113
Flat Washer
1/4", OD 5/8"
SS18-8
# 98-117
Flat Washer
5/16", OD 3/4"
SS18-8
8×