Ranger design 3020-TC User manual

INSTALLATION GUIDE
3020-TC CONTOURED PARTITION
Transit Connect Partition ( Polycarbonate Window, Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup..................................................................................................................................................
q1.2 Partition Assembly..............................................................................................................................
Phase 1 - Assembly
q2.1 Tips On How To Attach a Plusnut.......................................................................................................
q2.2 Vehicle Preparation.............................................................................................................................
q2.3 Contoured Partition Installation..........................................................................................................
Phase 2 - Installation
3 - 4
5 - 6
7
8 - 9
10 - 13
qCordless Impact
qCordless Drill
qCutter
qKnife
qMallet
q1/2" Socket
q7/16" Socket
q10mm Socket
qT50 Torque Bit
q9/16" Wrench
q9/64" Drill Bit

For technical support, contact us at 1-800-565-5321 3020-TC Installation Guide |REV. F5 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present
Item No. Description Qty.
30-210 Lower Panel 1
30-366 Driver Side Wing 1
30-367 Passenger Side Wing 1
30-406 Ceiling Bracket 2
30-402 Floor Bracket 1
30-500 Edge Trim ( QTY in Inches ) 34.75
79-932 Warning Label ( Bilingual ) 1
30-2005 Upper Panel w/ Window 1
94-3023 Assembly Fastener Bag 1
96-3014 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
30-402
30-500
30-2005
30-406
30-367
30-366
30-210

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1.1.3 Identify the 94-3023 and 96-3014 fastener bags.
Serrated Nut
1/4"-20
ZINC
# 94-112
4×4×
23×23×
Serrated Nut
5/16"-18
ZINC
# 94-116
# 98-112
Flat Washer
1/4", 3/4" OD
ZINC
4×4×
9×9×
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
Hex Bolt
1/4"-20 × 5/8"
ZINC
# 90-108
4×4×
Hex Bolt
5/16"-18 × 3/4"
ZINC
# 90-204
9×9×
# 90-484
Carriage Bolt
5/16"-18 × 5/8"
ZINC
14×14×
9×9×
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
4×4×
#90-108 Hex Bolt 1/4" × 5/8"
#98-112 Flat Washer
#94-112 Serrated Nut
14×14×
#90-484 Carriage Bolt 5/16" × 5/8"
#94-116 Serrated Nut
94-3023 Fastener Kit Fastener Assembly
96-3014 Fastener Kit Fastener Assembly
4×4×
#90-118 Hex Bolt 1/4" x 1-1/4"
#98-112 Flat Washer
#94-130 Plusnut .250
#98-118 Lock Washer
# 98-112
Flat Washer
1/4", 3/4" OD
ZINC
4×4×
Plusnut .250
# 94-130
4×4×
# 90-118
Hex Bolt
1/4"-20 × 1-1/4"
GR-5 ZINC
4×4×
Lock Washer
Regular 1/4"
ZINC
# 98-118
4×4×
# 90-971
Self-Tapping Screw
M6-1.0 × 20mm
1022 BO
10×10×
#90-971Self Tapping Screw M6
10×10×

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PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
1.2.2 Attach both wings to the upper and lower panels.
1.2.1 Remove all the PVC from all the parts, then attach the upper panel to the lower panel.
TOOLS
qCordless Impact
qKnife
q1/2" Socket
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
5×
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
14×
#90-484 Carriage Bolt 5/16" × 5/8"
#94-116 Serrated Nut

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1.2.4 Attach the oor bracket to the lower panel.
HARDWARE USED
4× hand-tighten the nuts.
1.2.3 Attach the edge trims on these locations.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
TOOLS
qMallet
qCutter

For technical support, contact us at 1-800-565-5321 3020-TC Installation Guide |REV. F5 | Page 7
PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut tool, then attach the plusnut in the hole by turning the tool forward until the
plusnut locks, then remove the tool by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by
turning the bolt forward using an
impact with a 7/16" socket until the
plusnut locks, then remove the bolt
by turning the impact in reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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2.2.1 Floor preparation.
TOOLS
qCordless Impact
qT50 Torque Bit
PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
Remove the 2 D-rings,
for re-use.

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2.2.2 Roof preparation.
TOOLS
qDrill Collar Set at 1/2"
qCordless Drill
q3/8" Drill Bit
Use 3/8" drill to enlarge these 4 factory holes.
TOOLS
qPlusnut Tool
HARDWARE USED
4×
# 94-130
Plusnut .250
Attach plusnuts on the 4 factory holes.

For technical support, contact us at 1-800-565-5321 3020-TC Installation Guide |REV. F5 | Page 10
2.3.1 Lift the partition inside the van, then attach the 2 ceiling brackets on the upper panel.
HARDWARE USED
4×
#90-108 Hex Bolt 1/4" × 5/8"
#98-112 Flat Washer
#94-112 Serrated Nut
TOOLS
qCordless Impact
q7/16" Socket
PHASE 2 – INSTALLATION
2.3 CONTOURED PARTITION INSTALLATION
NOTE: Slide both oor brackets into
the slots on the oor.
NOTE: For 2018 Ford Transit Connect use the 2nd slots of the brackets.

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2.3.2 Attach the 2 ceiling brackets using the hex bolts into the plusnuts.
HARDWARE USED
4×
TOOLS
qSocket Wrench
q7/16" Socket
#90-118 Hex Bolt 1/4" x 1-1/4"
#98-112 Flat Washer
#98-118 Lock Washer

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2.3.4 Attach the oor bracket to the van using 2 D-rings, then tighten the bolts that
attach the froor bracket and lower panel.
HARDWARE USED
2×
Use the D-ring bolt
TOOLS
qCordless Impact
qT50 Torque Bit
2.3.3 Screw both wings to the van.
NOTE: Be careful not to overtighten.
NOTE: Drill the holes using 9/64" drill bit to
remove the paint inside the holes.
TOOLS
qCordless Drill
q10mm Socket
q9/64" Drill Bit
HARDWARE USED
10×
#90-971 Self-Tapping Screw M6

For technical support, contact us at 1-800-565-5321 3020-TC Installation Guide |REV. F5 | Page 13
2.3.5 Apply the warning label on the upper panel.
NOTE: English warning label is already
attached on the upper panel.

For technical support, contact us at 1-800-565-5321 3020-TC Installation Guide |REV. F5 | Page 14
“Congratulations, you have successfully installed your
3020-TC Partition!
Thank you for doing business with us.”
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