Ranger design C30-DL User manual

INSTALLATION GUIDE
C30-DL STRAIGHT PARTITION
Sprinter Partition ( Swing Door, Steel )

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QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
qCordless Impact
qCordless Drill
qCutter
qMallet
qPlusnut Tool
qTape Measure
qT40 Torque Bit
q3/8" Drill Bit
q7/16" Socket
q1/2" Socket
q9/16" Wrench
q3/16" Driver Bit
q1.1 Setup...................................................................................................................................................
q1.2 Partition assembly...............................................................................................................................
3 - 4
5
Phase 1 - Assembly
q2.1 Tips on how to attach a plusnut..........................................................................................................
q2.2 Vehicle preparation..............................................................................................................................
q2.3 Swing door partition installation..........................................................................................................
6
7 - 9
10 - 13
Phase 2 - Installation

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.2 Verify all parts are present.
Item No. Description Qty.
30-051 Top Bracket 1
30-052 Floor Bracket 1
30-500 Edge Trim ( QTY in Inches ) 45
70-007 Foam Tape ( QTY in Inches ) 15
70-350 Grab Handle 1
79-932 Warning Label ( Bilingual ) 1
30-0720 Passenger Side Panel 1
30-0730 Driver Side Panel w/ Sliding Door 1
94-3001 Assembly Fastener Bag 1
94-6093 Assembly Fastener Bag 1
96-3001 Installation Fastener Bag 1
1.1.1 Unpack components; compare with the bill of materials.
30-500
30-051
70-007
30-052
30-0730
30-0720
70-350

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1.1.3 Identify the Assembly and Installation fastener bags.
Flat Washer
5/16", 7/8" OD
ZINC
# 98-116
8×
Hex Bolt
5/16"-18 × 1/2"
GR-5 ZINC
# 90-200
4×
Serrated Nut
5/16"-18
ZINC
# 94-116
8×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
4×
4×
4×
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
94-3001 Fastener Bag Hardware Assembly
Hex Bolt
1/4"-20 × 1-1/4"
GR-5 ZINC
# 90-118
17×
Flat Washer
1/4", 3/4" OD
ZINC
# 98-112
17×
Plusnut .250
# 94-130
17×
Lock Washer
Regular 1/4"
ZINC
# 98-118
17×
17×
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer
#94-130 Plusnut .250
96-3001 Fastener Bag Hardware Assembly
94-6093 Fastener Bag Hardware Assembly
Serrated Nut
1/4"-20
ZINC
# 94-112
2×
# 90-893 Cap Screw
1/4" × 3/4"
2× 2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut

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PHASE 1 – ASSEMBLY
1.2 PARTITION ASSEMBLY
1.2.1 •Remove all the PVC from all the parts, then attach the edge trims on these locations.
•Attach the grab handle to the passenger side panel.
EDGE TRIMS
EDGE TRIMS
1.2.2 Attach 5" foam tapes on the top, center and bottom of the door panel.
TOOLS
qCutter
TOOLS
qCordless Impact q3/16" Driver Bit
qMallet qCutter
HARDWARE USED
2×
#90-893 Cap Screw 1/4" × 3/4"
#94-112 Serrated Nut

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PHASE 2 – INSTALLATION
2.1 TIPS ON HOW TO ATTACH A PLUSNUT
FORWARD REVERSE
TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the
plusnut locks, then remove the gun by turning in reverse.
2.1.1 Attach the plusnut using the plusnut gun.
2.1.2 Attach the plusnut using the 6490 plusnut tool.
6490 HARDWARE USED
Flat washer 1/4"
Flat washer 1/4" BS × 3/4" OD
TOOLS
qCordless Impact
q7/16" Socket
q9/16" Wrench
TIPS STEP 1:
Assemble the 6490 plusnut tool with the hardware needed,
plusnut and the 9/16" wrench as shown.
FORWARD REVERSE
TIPS STEP 2:
Attach the plusnut in the hole by turning
the bolt forward using an impact with a
7/16" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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2.2.1 Preparation.
PHASE 2 – INSTALLATION
2.2 VEHICLE PREPARATION
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4×
#90-200 Hex Bolt 5/16" × 1/2"
#98-116 Flat Washer
#94-116 Serrated Nut
Lift the driver side panel w/ swing door and passenger side panel
inside the van, put the panels in place, then attach the top bracket
on the driver and passenger side panels.

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2.2.2 Attaching plusnuts.
NOTE: Check if the holes of the partition align with the holes of the van.
TOOLS
qPlusnut Tool
# 94-130
Plusnut .250
HARDWARE USED
17×
Attach plusnuts in the holes.
TOOLS
qCordless Drill
q3/8" Drill Bit or Step Drill
Enlarge all the holes in the van that are aligned with the holes
of the partiton using 3/8" drill bit or step drill.
NOTE: Make new holes in the van if the holes are not aligned with the
holes of the partition.

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2.2.3 Floor preparation.
Remove the two D-rings in the pillars, for
re-use.
TOOLS
qCordless Impact
qT40 Torque Bit
PHASE 2 – INSTALLATION
2.3 SWING DOOR PARTITION INSTALLATION
2.3.1 Floor bracket installation.
Attach the oor bracket to the oor
re-using the 2 D-ring bolts.
HARDWARE USED
2×
Use the D-ring bolt
TOOLS
qCordless Impact
qT40 Torque Bit

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2.3.2 Put the assembled partition back in place, then bolt the driver and passenger side panels to the van.
HARDWARE USED
12×
TOOLS
qCordless Impact
q7/16" Socket
#90-118 Hex Bolt 1/4" × 1-1/4"
#98-118 Lock Washer
#98-112 Flat Washer