Ranger design C4-PA18-8 User manual

INSTALLATION GUIDE
C4-PA18-8 Partskeeper Cabinet

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Shelf Assembly................................................................................................................................
3 - 5
6 - 7
Phase 1 - Assembly
Phase 2 - Installation
8
9
10 - 11
12 - 13
14 - 15
q2.1 Attach Wall Brackets To The End Panels........................................................................................
q2.2 Mark Holes For Plus Nuts...............................................................................................................
q2.3 Attach Plus Nut...............................................................................................................................
q2.4 Attach Partskeeper Cabinet To the Floor........................................................................................
q2.5 Attach Wall Brackets......................................................................................................................
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
40 - 715 Bracket Head 2
40 - 716 Bracket Arm 2
50 - 712 Floor Bracket 2
50 - 760 Partskeeper Rail 2
50 - 7009 End Panel ( Left ) 1
50 - 7010 End Panel ( Right ) 1
62-U5079 Plastic Partskeeper Case 8
60 - 11.875 × 17.5 Shelf Tray, Black Plywood, Usable 12" × 17.5" 1
94 - 5022 Assembly Fastener Kit 1
96 - 5022 Install Fastener Kit 1
BILL OF MATERIALS
60 - 11.875 × 17.5
62 - U5079
50 - 712 50 - 760
50 - 7009 50 - 7010
40 - 716
40 - 715

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94 - 5022 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer 5/16"
#94-116 Serrated Nut 5/16"
12×12×
8×8×
#92-102 Screw #14 × 1"
4×4×
#90-012 Screw 1/4"-10 × 3/4"
# 94-116
Serrated Nut
5/16"-18
ZINC
12×12×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
12×12×
# 92-102
Screw HWH
#14 × 1"
ZINC
# 90-012
Screw HWH
1/4"-10 × 3/4"
ZINC
4×4×
12×12× # 98-116
Flat Washer
5/16"
ZINC
8×8×

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96 - 5022 Fastener Kit Fastener Assembly
Plusnut
# 94-132
4×4×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
Hex Bolt
5/16"-18 × 1-1/4"
GR-5 ZINC
# 90-212
4×4×
8×8×
# 98-116
Flat Washer
5/16", O.D. 7/8"
ZINC
8×8×
# 98-122
Lock Washer
5/16"
ZINC
8×8×
Hex Bolt
5/16"-18 × 1-3/4"
GR-5 ZINC
# 90-011
4×4×
4×4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
#94-132 5/16" Plusnut
4×4×
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )

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1.2.2 Attach both panels to the shelf trays.
PHASE 1 – ASSEMBLY
1.2 SHELF ASSEMBLY
IMPORTANT: Assemble the partskeeper on a protected clean surface to avoid scratching.
TOOLS
qCordless Impact
q3/8" Driver Bit
#92-102 Screw #14 × 1"
HARDWARE USED
8× 94-5022
NOTE: Hand-tighten the bolts for adjustment.
1.2.1 Attach the bracket head to the bracket arm.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tighten the bolts
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
40 - 716
40 - 715
×2

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1.2.3 Attach 2 bottom brackets to the end panels.
1.2.4 Attach 1 partskeeper rail on the bottom of each end panel.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× 94-5022
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
TOOLS
qRatchet
q3/8" Driver Bit
90-012 Screw 1/4"-10 × 3/4"
HARDWARE USED
4× 94-5022

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PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE END PANELS
2.1.1 • Lift the assembled partskeeper cabinet to the vehicle, then put it in place.
• Attach the wall brackets to the panels aligning the brackets to the horizontal rim of the vehicle.
WALL BRACKET
IMPORTANT: For all Box Trucks, make sure that the shelving is securely fastened to the structure of the truck.
Attach the wall brackets to the panels aligning
the brackets to the horizontal rim of the vehicle.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× 94-5022
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HORIZONTAL RIM

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TOOLS
qMarker
MARK
Mark 2 holes of the short and long
brackets on the vehicle horizontal
rim.
2.2.1 After attaching the brackets mark the holes on the brackets and bottom shelf to the vehicle.
PHASE 2 – INSTALLATION
2.2 MARK HOLES FOR PLUS NUTS
NOTE: If you are using Ranger wall
kits, please go to page 14.
TOOLS
qMarker
MARK
Mark the 2 holes of each oor bracket
on the vehicle oor.
NOTE: If you are using Ranger oor,
please go to page 12.

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PLUSNUT
PHASE 2 – INSTALLATION
2.3 ATTACH PLUS NUTS
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.
2.3.1 • Lift the assembled partskeeper cabinet on the side.
• Drill all the marks using 1/2" drill bit w/ drill collar, then attach plus nuts to the holes.
Drill all the marks then, attach plus nuts to the
holes.
HARDWARE USED
8× 96-5013
#94-132 Plus Nut
DRILL COLLAR
( seT aT 1/2")
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlus Nut Tool ( 5/16" )

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FORWARD REVERSE
STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until
the plus nut locks, then remove the gun by turning in reverse.
•using plusnut gun
•using the 6491 plusnut tool
2.3.2 How to attach plus nut.
6491 HARDWARE USED
Flat washer 5/16"
Flat washer 5/16" BS × 7/8" OD
TOOLS
qCordless Impact
q1/2" Socket
q9/16" Wrench
STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus
nut and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Attach the plus nut in the hole by turning
the bolt forward using an impact with a
1/2" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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2.4.1 Put the assembled partskeeper cabinet back in place aligning the holes to the plusnuts, then install the
bottom shelf to the plus nuts.
PHASE 2 – INSTALLATION
2.4 ATTACH PARTSKEEPER CABINET UNIT TO THE FLOOR
without ranger floor
TOOLS
qCordless Impact
q1/2" Socket
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = Gap beTween floor and end panel )
HARDWARE USED
4× 96-5013
#94-132 5/16" Plusnut

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2.4.2 • Lift the parskeeper cabinet inside the van, then put it in place.
• Mark the 2 holes of each floor bracket, then place the partskeeper cabinet on the side.
• Drill the marks on the floor using 1" hole saw, then drill holes into the van floor for plus nut.
• Attach plus nut in the van floor, then lift the partskeeper cabinet back in place, and attach
the floor braket to the plus nut.
with ranger floor
TOOLS
qCordless Impact
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlus Nut Tool ( 5/16" )
q1/2" Socket
q1" Hole Saw
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
HARDWARE USED
4× 96-5013
#94-132 5/16" Plusnut

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2.5.1 Align the wall brackets to the plus nuts, then install the wall brackets to the wall.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
NOTE: Tighten the bolts that attach the bracket to the wall or wall rails 1st before
tightening the bolts from the brackets to the end panels.
PHASE 2 – INSTALLATION
2.5 ATTACH WALL BRACKETS
without ranger wall kits
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× 96-5013
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut

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NOTE: Tighten the bolts that attach the bracket to the wall or wall rails 1st before
tightening the bolts from the brackets to the end panels.
2.5.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets
to the wall mounting track kits using channel nuts.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
with ranger wall kits
TOOLS
qCordless Impact
q1/2" Socket
FASTENERS USED
4× wall kits fastener kit
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-150 Channel Nut

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“You have successfully installed your
C4-PA18-8
Thank you for doing business with us.”
For any feedback or suggestions you may have, please contact: [e-mail]
IMPORTANT: After checking all bolts are thightened slide 8 partskeeper case to the cabinet.