Ranger design S2-WA48-1 User manual

INSTALLATION GUIDE
S2-WA48-1 Workbench
w/ Hardwood Top & One Shelf ( Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Workbench Assembly......................................................................................................................
3 - 5
5 - 8
Phase 1 - Assembly
Phase 2 - Installation
9
10
11 - 12
13 - 14
15 - 16
q2.1 Attach Wall Brackets To The End Panels........................................................................................
q2.2 Mark Holes For Plus Nuts...............................................................................................................
q2.3 Attach Plus Nut...............................................................................................................................
q2.4 Attach Partskeeper Cabinet To the Floor........................................................................................
q2.5 Attach Wall Brackets......................................................................................................................
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/16" Drill Bit
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
40-715 Bracket - Shelving 2
40-716 Bracket - Shelving 2
40-736 End - Panel 2
56-128 Rubber Edge Trim ( QTY in inches ) 2
60-13.875×48 Shelf Tray Plywood 1
70-810 Hardwood Top 1
70-816 Side Panel Bracket 2
70-817 Steel Striker Plate 1
70-818 Straight Backsplash 1
96-4801 Install Fastener Kit 1
94-4801 Assembly Fastener Kit 1
BILL OF MATERIALS
40 - 716 40 - 715
70 - 818
70 - 810
70 - 817
56 - 128
40 - 736
70 - 816
40 - 736
70 - 816
For shelving door
60 - 13.875 × 48

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 4
4×4×
Hex Bolt
5/16"-18 × 1-1/4"
ZINC
# 90-212
4×4×
Hex Bolt
5/16"-18 × 1-3/4"
ZINC
# 90-011
8×8× Plusnut
# 94-132
# 98-112
Flat Washer
1/4"
ZINC
4×4×
8×8× # 98-122
Lock Washer
5/16"
ZINC
4×4×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
12×12× # 98-116
Flat Washer
5/16", O.D. 7/8"
ZINC
4×4×
Hex Bolt
5/16"-18 × 3/4"
ZINC
# 90-204
4×4×
Hex Bolt
1/4"-20 × 3/4"
ZINC
# 90-110
# 94-116
Serrated Nut
5/16"-18
ZINC
4×4×
# 94-112
Serrated Nut
1/4"-20
ZINC
4×4×
4×4×
#90-110 Hex Bolt 1/4" × 3/4"
#98-112 Flat Washer
#94-112 Serrated Nut
4×4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
#94-132 5/16" Plusnut
4×4×
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = gap beTween floor and end panel )
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
4×4×
96 - 4801 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 5
1.2.1 Attach both panels to the shelf tray.
PHASE 1 – ASSEMBLY
1.2 WORKBENCH ASSEMBLY
94-4801 Fastener Kit Fastener Assembly
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
6×6×
23×23×
#92-102 Screw #14 × 1"
6×6×
Hex Bolt
5/16"-18 × 3/4"
ZINC
# 90-204
# 94-116
Serrated Nut
5/16"-18
ZINC
6×6×
# 92-102
Screw HWH
#14 × 1"
ZINC
23×23×
6×6× # 98-116
Flat Washer
5/16" - 18 × 1"
ZINC
13 - 3/4"
#92-102 Screw #14 × 1"
HARDWARE USED
8×
TOOLS
qCordless Impact
q3/8" Driver Bit
40 - 736
60 - 13.875 × 48

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 6
1.2.2 Attach side panels bracket to the end panel.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
6×
TOOLS
qCordless Impact
q1/2" Socket
70 - 816

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 7
1.2.2 Screw the hardwood top on the side panel brackets with the back of the hardwood top
ushed against one end of the panels.
NOTE: Pre-drill the hardwood using 3/16" drill bit rst before screwing the side panel brackets to
the hardwood to prevent spliting the wood.
BACK
FLUSHED
#92-102 Screw #14 × 1"
HARDWARE USED
8×
TOOLS
qCordless Impact
qCordless Drill
q3/8" Driver Bit
q3/16" Drill Bit
70-810

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 8
NOTE: Pre-drill the hardwood using 1/8" drill bit rst before screwing the backsplash to the hardwood
to prevent spliting the wood.
1.2.3 Screw the backsplash on the back end of the workbench.
70-818
#92-102 Screw #14 × 1"
HARDWARE USED
5×
TOOLS
qCordless Impact
qCordless Drill
q3/8" Driver Bit
q3/16" Drill Bit

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 9
PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE END PANELS
2.1.1 • Lift the assembled workbench to the vehicle, then put it in place.
• Attach the bracket arm or bracket head to the panels aligning the brackets head to the
horizontal rim of the vehicle.
NOTE: Handle with care.
HORIZONTAL RIM
BRACKET HEAD
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tighten the bolts
#90-110 Hex Bolt 1/4" × 3/4"
#98-112 Flat Washer
#94-112 Serrated Nut

For technical support, contact us at 1-800-565-5321 S2-WA48-1 Installation Guide |REV. B1 | Page 10
PHASE 2 – INSTALLATION
2.2 MARK HOLES FOR PLUS NUTS
2.2.1 After attaching the brackets, mark the holes from the brackets and bottom shelf to the vehicle.
TOOLS
qMarker
MARK
Mark 2 holes of the brackets head
on the vehicle horizontal rim.
NOTE: If you are using Ranger wall
kit, please go to page 16.
TOOLS
qMarker
MARK
Mark 2 holes of each end panel on the
vehicle oor.
NOTE: If you are using Ranger oor,
please go to page 14.