Ranger design P4-RS60-3 User manual

INSTALLATION GUIDE
P4-RS60-3 Shelving ( steel )
Promaster City

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Shelf Assembly................................................................................................................................
3 - 4
5 - 6
Phase 1 - Assembly
Phase 2 - Installation
7
8
9
10 - 11
12 - 13
14 - 15
q2.1 Vehicle Preparation.........................................................................................................................
q2.2 Attach Wall Brackets To The End Panels........................................................................................
q2.3 Mark Holes For Plus Nuts...............................................................................................................
q2.4 Attach Plus Nut...............................................................................................................................
q2.5 Attach Shelf Unit To the Floor.........................................................................................................
q2.6 Attach Wall Brackets.......................................................................................................................
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 3
PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
40 - 715 Bracket head 2
40 - 716 Bracket arm 2
40 - 7170 End Panel ( Left ) 1
40 - 7180 End Panel ( Right ) 1
60 - 9.875 × 60 Shelf Tray, Black Plywood, Usable 10" × 60" 1
60 - 11.875 × 60 Shelf Tray, Black Plywood, Usable 12" × 60" 1
60 - 13.875 × 60 Shelf Tray, Black Plywood, Usable 14" × 60" 1
94 - 4027 Assembly Fastener Kit 1
96 - 4027 Install Fastener Kit 1
BILL OF MATERIALS
60 - 9.875 × 60
60 - 11.875 × 60
60 - 13.875 × 60
40 - 7170 40 - 7180
40 - 716 40 - 715

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94 - 4027 Fastener Kit Fastener Assembly
96 - 4027 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
8×8×
24×24×
#92-102 Screw #14 × 1"
8×8×
Hex Bolt
5/16"-18 × 3/4"
GR-5 ZINC
# 90-204
# 94-116
Serrated Nut
5/16"-18
ZINC
8×8×
# 92-102
Screw HWH
#14 × 1"
ZINC
24×24×
8×8× # 98-116
Flat Washer
5/16" - 18 × 1"
ZINC
4×4×
Hex Bolt
5/16"-18 × 1-1/4"
GR-5 ZINC
# 90-212
4×4×
Hex Bolt
5/16"-18 × 1-3/4"
GR-5 ZINC
# 90-011
8×8× Plusnut
# 94-132
8×8× # 98-122
Lock Washer
5/16"
ZINC
4×4×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
8×8× # 98-116
Flat Washer
5/16", O.D. 7/8"
ZINC
4×4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
#94-132 5/16" Plusnut
4×4×
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QtY = Gap between floor and end panel )

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 5
1.2.1 Attach both panels to the shelf trays.
NOTE: You can adjust the bottom shelf location to maximize or minimize your space over the wheel.
PHASE 1 – ASSEMBLY
1.2 SHELF ASSEMBLY
15"
ADJUSTABLE
13"
ADJUSTABLE
9 - 11/16"
ADJUSTABLE
#92-102 Screw #14 × 1"
HARDWARE USED
24×
TOOLS
qCordless Impact
q3/8" Driver Bit
12" × 60"
14" × 60"
10" × 60"
40 - 7180
40 - 7170
IMPORTANT: Always handle panels on a smooth, protected and clean surface to avoid unnecessary scratching.

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NOTE: Hand-tighten the bolts for adjustment.
2×
1.2.2 Attach the bracket head to the bracket arm.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tiGhten the bolts
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
40 - 716
40 - 715

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 7
PHASE 2 – INSTALLATION
2.1 VEHICLE PREPARATION
NOTE: There are two types of covers.
( White Covers - Without OEM partition, and Black Covers - With OEM partition )
2.1.1 Removing overhead plastic.
NOTE: Do these on both sides of the van.
For the white cover, remove the two
screws on the side and bolt on the front.
TOOLS
qCordless Impact or Ratchet
qPhilips Screw Driver
q7/16" Socket
NOTE: Do these on both sides of the van.
For the black cover, remove the screw on
the side and bolt on the front.
TOOLS
qCordless Impact or Ratchet
qPhilips Screw Driver
q7/16" Socket

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PHASE 2 – INSTALLATION
2.2 ATTACH WALL BRACKETS TO THE END PANELS
2.2.1 • Lift the assembled shelf to the vehicle, then put it in place.
• Attach the bracket arm to the panels aligning the brackets head to the horizontal rim of the vehicle.
HORIZONTAL RIM BRACKET HEAD
WALL BRACKETS
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tiGhten the bolts
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
NOTE: Handle with care.

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TOOLS
qMarker
TOOLS
qMarker
MARK
Mark 2 holes of each end panel on the
vehicle oor.
MARK
Mark 2 holes of the brackets head
on the vehicle horizontal rim.
2.3.1 After attaching the brackets mark the holes on the brackets and end panels to the vehicle.
PHASE 2 – INSTALLATION
2.3 MARK HOLES FOR PLUS NUTS
NOTE: If you are using Ranger oor,
please go to paGe 13.
NOTE: If you are using Ranger wall
kit, please go to paGe 15.

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 10
PLUSNUT
PHASE 2 – INSTALLATION
2.4 ATTACH PLUS NUTS
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.
2.4.1 • Lift the assembled shelf on the side.
• Drill all the marks using 1/2" drill bit w/ drill collar, then attach plus nuts to the holes.
Drill all the marks then, attach plus nuts to the
holes.
HARDWARE USED
8×
#94-132 Plus Nut
DRILL COLLAR
( set at 1/2")
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlus Nut Tool ( 5/16" )

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 11
FORWARD REVERSE
STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until
the plus nut locks, then remove the gun by turning in reverse.
•usinG plusnut Gun
•usinG the 6491 plusnut tool
2.4.2 How to attach plus nut.
6491 HARDWARE USED
Flat washer 5/16"
Flat washer 5/16" BS × 7/8" OD
TOOLS
qCordless Impact
q1/2" Socket
q9/16" Wrench
STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus
nut and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Attach the plus nut in the hole by turning
the bolt forward using an impact with a
1/2" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 12
2.5.1 Put the assembled shelf back in place aligning the holes to the plusnuts, then install the
end panels to the plus nuts.
TOOLS
qCordless Impact
q1/2" Socket
#90-011 Hex Bolt 5/16" × 1-3/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QtY = Gap between floor and end panel )
HARDWARE USED
4×
#94-132 5/16" Plusnut
W/ Spacer W/O Spacer
most vehicle use 1 spacer when not over ribs
PHASE 2 – INSTALLATION
2.5 ATTACH SHELF UNIT TO THE FLOOR
without ranGer floor

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 13
2.5.2 • Lift the shelving unit inside the van, then put it in place.
• Install the shelving unit to the floor mounting track by sliding bolts in the mounting tracks,
and putting screw on the other side of the end panels of the shelving unit.
#94-104 Hex Nut
#98-116 Lock Washer
#98-122 Flat Washer
#90-490 Carriage Bolt 5/16" × 1"
HARDWARE USED
2× floor fastener kit
#92-102 Screw 1"
HARDWARE USED
2× floor fastener kit
TOOLS
qCordless Impact q3/8" Driver Bit
q1/2" Socket
with ranGer floor

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 14
2.6.1 Aligned the wall brackets to the plus nuts, then install the wall brackets to the wall.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
NOTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st
before the bolts that used to attached the wall bracket to the end panel.
PHASE 2 – INSTALLATION
2.6 ATTACH WALL BRACKETS
without ranGer wall kits

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2.6.2 Aligned the wall brackets to the wall mounting track kits, then install the wall brackets
to the wall mounting track kits using channel nuts.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
NOTE: Tightened the bolts that used to attached the wall bracket to the wall or wall kits 1st
before the bolts that used to attached the wall bracket to the end panel.
TOOLS
qCordless Impact
q1/2" Socket
FASTENERS USED
4× wall kits fastener kit
#90-208 Hex Bolt 5/16" × 1"
#98-122 Lock Washer
#98-116 Flat Washer
#94-150 Channel Nut
with ranGer wall kits

For technical support, contact us at 1-800-565-5321 P4-RS60-3 Installation Guide |REV. B2 | Page 16
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P4-RS60-3
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