Ranger design S3-WA48-1 User manual

INSTALLATION GUIDE
S3-WA48-1 Workbench
w/ Hardwood Top & One Shelf ( Aluminum )

QUICK START GUIDE
REQUIRED ITEMS
2
PERSONS
q1.1 Setup...............................................................................................................................................
q1.2 Workbench Assembly......................................................................................................................
3 - 5
5 - 8
Phase 1 - Assembly
Phase 2 - Installation
9
10
11 - 12
13 - 14
15 - 16
q2.1 Attach Wall Brackets To The End Panels........................................................................................
q2.2 Mark Holes For Plus Nuts...............................................................................................................
q2.3 Attach Plus Nut...............................................................................................................................
q2.4 Attach Partskeeper Cabinet To the Floor........................................................................................
q2.5 Attach Wall Brackets......................................................................................................................
qCordless Impact
qCordless Drill
qTape Measure
qMarker
q1/2" Socket
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
q3/16" Drill Bit
q3/8" Driver Bit
qKnife
qPlusnut Tool / Plusnut Gun ( 5/16" )

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PHASE 1 – ASSEMBLY
1.1 SETUP
1.1.1 Unpack components; compare with the bill of materials.
1.1.2 Verify all parts are present.
Item No. Description Qty.
40-707 Short Corner Cracket, Left 1
40-708 Short Corner Bracket, Right 1
40-738 End - Panel 2
56-128 Rubber Edge Trim ( QTY in inches ) 2
60-13.875×48 Shelf Tray Plywood 1
70-810 Hardwood Top 1
70-816 Side Panel Bracket 2
70-817 Steel Striker Plate 1
70-818 Straight Backsplash 1
96-4802 Install Fastener Kit 1
94-4801 Assembly Fastener Kit 1
BILL OF MATERIALS
70 - 818
70 - 810
70 - 817
56 - 128
40 - 738
70 - 816
40 - 738
70 - 816
For shelving door
60 - 13.875 × 48
40 - 70840 - 707

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8×
Hex Bolt
5/16"-18 × 1-1/4"
ZINC
# 90-212
8× Plusnut
# 94-132
8× # 98-122
Lock Washer
5/16"
ZINC
4×
Spacer
0.375" ID, × 1.0" OD × 0.25" LONG
NYLON
# 98-157
12× # 98-116
Flat Washer
5/16", O.D. 7/8"
ZINC
4×
Hex Bolt
5/16"-18 × 3/4"
ZINC
# 90-204
# 94-116
Serrated Nut
5/16"-18
ZINC
4× 4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
#94-132 5/16" Plusnut
4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = gap beTween floor and end panel )
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
4×
96 - 4802 Fastener Kit Fastener Assembly
1.1.3 Fastener kits.

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1.2.1 Attach both panels to the shelf tray.
PHASE 1 – ASSEMBLY
1.2 WORKBENCH ASSEMBLY
94-4801 Fastener Kit Fastener Assembly
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
6×
23×
#92-102 Screw #14 × 1"
6×
Hex Bolt
5/16"-18 × 3/4"
ZINC
# 90-204
# 94-116
Serrated Nut
5/16"-18
ZINC
6×
# 92-102
Screw HWH
#14 × 1"
ZINC
23×
6× # 98-116
Flat Washer
5/16" - 18 × 1"
ZINC
19 - 3/4"
#92-102 Screw #14 × 1"
HARDWARE USED
8×
TOOLS
qCordless Impact
q3/8" Driver Bit
40 - 738
60 - 13.875 × 48

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1.2.2 Attach side panels bracket to the end panel.
#90-204 Hex Bolt 5/16" × 3/4"
#98-116 Flat Washer
#94-116 Serrated Nut
HARDWARE USED
6×
TOOLS
qCordless Impact
q1/2" Socket
70 - 816

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1.2.3 Screw the hardwood top on the side panel brackets with the back of the hardwood top
ushed against one end of the panels.
NOTE: Pre-drill the hardwood using 3/16" drill bit rst before screwing the side panel brackets to
the hardwood to prevent spliting the wood.
BACK
FLUSHED
#92-102 Screw #14 × 1"
HARDWARE USED
8×
TOOLS
qCordless Impact
qCordless Drill
q3/8" Driver Bit
q3/16" Drill Bit
70-810

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NOTE: Pre-drill the hardwood using 1/8" drill bit rst before screwing the backsplash to the hardwood
to prevent spliting the wood.
1.2.4 Screw the backsplash on the back end of the workbench.
70-818
#92-102 Screw #14 × 1"
HARDWARE USED
5×
TOOLS
qCordless Impact
qCordless Drill
q3/8" Driver Bit
q3/16" Drill Bit

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PHASE 2 – INSTALLATION
2.1 ATTACH WALL BRACKETS TO THE END PANELS
2.1.1 • Lift the assembled workbench to the vehicle, then put it in place.
• Attach the wall bracket to the panels aligning the brackets to the horizontal rim of the vehicle.
HORIZONTAL RIM
BRACKET
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4× hand-tighten the bolts
#90-114 Hex Bolt 1/4" × 1"
#98-106 Flat Washer
#94-112 Serrated Nut

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PHASE 2 – INSTALLATION
2.2 MARK HOLES FOR PLUS NUTS
2.2.1 After attaching the brackets, mark the holes from the brackets and bottom shelf to the vehicle.
TOOLS
qMarker
MARK
Mark 2 holes of the brackets head
on the vehicle horizontal rim.
NOTE: If you are using Ranger wall
kit, please go to page 16.
TOOLS
qMarker
MARK
Mark 2 holes of each end panel on the
vehicle oor.
NOTE: If you are using Ranger oor,
please go to page 14.

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PHASE 2 – INSTALLATION
2.3 ATTACH PLUS NUTS
WARNING: Before drilling, ensure that you will not hit any critical parts of the vehicle like the Gas tank,
Wiring Harness and Hose.
NOTE: Use 1/2" drill bit with drill collar to stop drill at 1/2" depth.
2.3.1 • Remove the assembled workbench and place on the side.
• Drill all the marks using 1/2" drill bit w/ drill collar, then attach plus nuts to the holes.
PLUSNUT
DRILL COLLAR
( seT aT 1/2")
Drill all the marks then, attach plus nuts to the
holes.
HARDWARE USED
8×
TOOLS
qCordless Drill
q1/2" Drill Bit w/ Drill Collar ( Set at 1/2" )
qPlus Nut Tool ( 5/16" )
#94-132 Plus Nut

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FORWARD REVERSE
STEP: Put the plusnut on the plusnut gun, then attach the plus nut in the hole by turning the gun forward until
the plus nut locks, then remove the gun by turning in reverse.
•using plusnut gun
•using the 6491 plusnut tool
2.3.2 How to attach plus nut.
6491 HARDWARE USED
Flat washer 5/16"
Flat washer 5/16" BS × 7/8" OD
TOOLS
qCordless Impact
q1/2" Socket
q9/16" Wrench
STEP 1:
Assemble the 6491 plusnut tool with the hardware needed, plus
nut and the 9/16" wrench as shown.
FORWARD REVERSE
STEP 2:
Attach the plus nut in the hole by turning
the bolt forward using an impact with a
1/2" socket until the plusnut locks, then
remove the bolt by turning the impact in
reverse.
NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag.
The 6490 plusnut tool can be ordered separately upon demand at no charge.

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2.4.1 Put the assembled workbench back in place aligning the holes to the plusnuts, then install the
bottom shelf to the plus nuts.
PHASE 2 – INSTALLATION
2.4 ATTACH SHELF UNIT TO THE FLOOR
Without ranger floor
W/ Spacer W/O Spacer
most vehicle use 1 spacer When not over ribs
tips When to use spacer:
TOOLS
qCordless Impact
q1/2" Socket
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#98-157 Spacers
( QTY = gap beTween floor and end panel )
HARDWARE USED
4×
#94-132 5/16" Plusnut

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2.4.2 • Lift the workbench inside the van, then put it in place.
• Install the workbench to the floor mounting track by sliding bolts in the mounting tracks,
and screwing the bottom shelf to the floor.
#94-104 Hex Nut
#98-116 Lock Washer
#98-122 Flat Washer
#90-490 Carriage Bolt 5/16" × 1"
HARDWARE USED
2× floor fastener kit
#92-102 Screw 1"
HARDWARE USED
2× floor fastener kit
TOOLS
qCordless Impact q3/8" Driver Bit
q1/2" Socket
With ranger floor

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2.5.1 Align the wall brackets to the plus nuts, then install the wall brackets to the wall.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
PHASE 2 – INSTALLATION
2.5 ATTACH WALL BRACKETS
Without ranger Wall kits
TOOLS
qCordless Impact
q1/2" Socket
HARDWARE USED
4×
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-132 5/16" Plusnut
NOTE: Tighten the bolts that attach the bracket to the wall or wall rails 1st before
tightening the bolts from the brackets to the end panels.

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2.5.2 Align the wall brackets to the wall mounting track kits, then install the wall brackets
to the wall mounting track kits using channel nuts.
IMPORTANT: After installation is completed, ensure all bolts are tightened.
With ranger Wall kits
TOOLS
qCordless Impact
q1/2" Socket
FASTENERS USED
4× Wall kits fastener kit
#90-212 Hex Bolt 5/16" × 1-1/4"
#98-122 Lock Washer
#98-116 Flat Washer
#94-150 Channel Nut
NOTE: Tighten the bolts that attach the bracket to the wall or wall rails 1st before
tightening the bolts from the brackets to the end panels.

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“You have successfully installed your
Workbench
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