Raytec SPARTAN HP series User manual

SPARTAN
High Power Luminaire Range -
Installation Guide
SPX/SPZ
Zone 1 and 21 Variant CML 17ATEX1148 & IEC Ex CML17.0074 or CML21UKEX1102
Zone 2 and 22 Variant CML 17ATEX4149 & IEC Ex CML17.0074 or CML21UKEX4101
Zone 21 Dust only Variant CML 18ATEX3161 & IEC Ex CML18.0087 or CML21UKEX3107
This installation guide provides instructions for installing the SPARTAN HP Highbay/ Flood-
OLJKWVHULHVRIH[SORVLRQSURWHFWHGÁRRGOLJKWV
Overview
1Safety Instructions
2Installation
3Maintenance
4 7HFKQLFDO6SHFLÀFDWLRQ
5Trouble Shooting
7KH63$57$1+3VHULHVRIH[SORVLRQSURWHFWHGÁRRGOLJKWVKLJKED\DUHVSHFLDOLVWGHYLFHV
FHUWLÀHGIRUXVHLQVSHFLÀFRSHUDWLQJHQYLURQPHQWV
7KHXQLWVPXVWEHLQVWDOOHGLQDFFRUGDQFHZLWKWKHVHLQVWUXFWLRQVPXVWEHFRUUHFWO\FHUWLÀHG
IRUWKHVSHFLÀFRSHUDWLQJHQYLURQPHQWDQGPXVWEHLQVWDOOHGE\VXLWDEO\TXDOLÀHGSHUVRQQHO
,I\RXKDYHDQ\TXHULHVDERXWWKHLQVWDOODWLRQRUWKHFHUWLÀFDWLRQRIWKHXQLW²SOHDVHFRQWDFW
5D\WHFIRULPPHGLDWHDVVLVWDQFHDQGDGYLFH
Important information
1050-D-00006-Rev D
Contact Information for Inquiries: [email protected]

2www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
1. Safety instructions
 5HDGWKLVOHDÁHWFDUHIXOO\EHIRUHFRPPHQFLQJWRLQVWDOOWKH63$57$1XQLWDQGUHWDLQLWIRUIXWXUHXVH
,QVWDOODWLRQFDQRQO\EHFDUULHGRXWE\VXLWDEO\TXDOLÀHGSHUVRQQHO
 &KHFNWKH FHUWLÀFDWLRQWR HQVXUHWKDW WKH=RQH PDLQVVXSSO\DPELHQWWHPSHUDWXUH SUHVHQWDQG ¶7·
UDWLQJDUHVXLWDEOHIRUWKHHQYLURQPHQWWKHXQLWLVEHLQJLQVWDOOHGLQ
 '2127RSHQZKHQHQHUJLVHG
 ,IWKH63$57$1XQLWLVWREHLQVWDOOHGLQDUHDVRIKLJKYLEUDWLRQSOHDVHFRQVXOWZLWK5D\WHF
63$57$1 XQLWV DUH GHVLJQHG WR ZLWKVWDQG PDULQH HQYLURQPHQWV DQG DUH WHVWHG LQ DFFRUGDQFH ZLWK
,(&+RZHYHULIWKH63$57$1XQLWLVWREHLQVWDOOHGLQDYHU\KLJKFRUURVLYHHQYLURQPHQWVXFK
as coastal and offshore the following good practice should be followed:
During installingHQVXUHWKHUHDUHQR VFUDWFKHVFKLSVRUGHIHFWVLQH[WHUQDOSDLQWVXUIDFH WKDWZRXOG
DOORZLQJUHVVRIZDWHUWREDUHDOXPLQLXP,IVRWRXFKXSZLWKVXLWDEOHSDLQW
During installation apply an anti corrosive jointing compound to screw threads such as PSU cover and
H[WHUQDOHDUWKSRLQWV
During installation ensure exterior surface of the product is not in direct contact with a dissimilar metal
VXFKDVJDOYDQLVHGVWHHO,IVRÀWDQ\ORQEDUULHUWRSUHYHQWJDOYDQLFFRUURVLRQ
During maintenanceUHJXODUO\ZDVKGRZQH[WHUQDOVXUIDFHRIÀWWLQJZLWKFOHDQIUHVKZDWHUWRUHPRYH
DQ\GHSRVLWVRIPLQHUDOVDOWVRQWKHH[WHULRUVXUIDFH
 7KH63$57$1XQLWKRXVLQJLVFRQVWUXFWHGIURPPDULQHJUDGHDOXPLQLXPDQGWRXJKHQHGJODVVJDVNHWV
DUH VLOLFRQH VSRQJH EODFN HQFDSVXODQW DQG R ULQJV DUH VLOLFRQH UXEEHU LQWHUQDOO\ VRPH FRPSRQHQWV
DUH QRQPHWDOOLF 7KH HQG XVHU PXVW HQVXUH WKDW WKHVH PDWHULDOV DUH VXLWDEOH IRU WKH HQYLURQPHQW WKH
63$57$1XQLWZLOOEHLQVWDOOHGLQ=RQHDQG=RQH+D]DUGRXVDUHDV
 &KHFNFHUWLÀFDWLRQQDPHSODWHRQVLGHRIÁRRGOLJKWKLJKED\WRDVFHUWDLQW\SHRIWKUHDGHGFDEOHHQWU\RQ
WKHOXPLQDLUH6HOHFWVXLWDEO\FHUWLÀHG$7(;,(&([8.(;FDEOHJODQGVDQGVWRSSHUSOXJVWKHVHPXVW
EHSDUDOOHOWKUHDGKDYHDPLQLPXPRIIXOOWKUHDGHQJDJHPHQWDQG EHRIDPHGLXPÀQHWROHUDQFHWR
,62DQG,627KHFDEOHHQWU\GHYLFHVVHOHFWHGPXVWPDLQWDLQWKH,3UDWLQJRIWKHOXPLQDLUH
 7KHLQFRPLQJPDLQVFDEOHVKRXOGQRWH[FHHGDWHPSHUDWXUHULVHRI&DERYHWKHDPELHQWFRQGLWLRQV
VHOHFWVXLWDEOHFDEOH
 7RHQVXUHWKHVDIHW\RIWKHHTXLSPHQWHQVXUHWKDWWKH¶ÁDPHSDWK·RQ=RQHYDULDQWVDUHIUHHIURPDQ\
FRUURVLRQ1RUHSDLUVDUHSRVVLEOHWRÁDPHSURRIMRLQWV²LILQGRXEWSOHDVHFRQVXOWWKHPDQXIDFWXUHU
 ([WHUQDOIDVWHQHUVPXVWKDYHD\LHOGVWUHQJWKRIDWOHDVW1PP
2Q =RQH  YDULDQWV WKH /(' DVVHPEO\ FRQWDLQV QR XVHU VHUYLFHDEOH SDUWV WKH OXPLQDLUH PXVW QRW
EH RSHUDWHG ZLWKRXW DOO WKH LQGLYLGXDO /(' SRO\FDUERQDWH FRYHUV LQ SRVLWLRQ WKH ,3 UDWLQJ PXVW EH
PDLQWDLQHG
:KHQWKHXQLWLVLQVWDOOHGFRUUHFWO\DQGLQDFFRUGDQFHZLWKWKHVHLQVWDOODWLRQLQVWUXFWLRQVLWZLOOQRWKDUP
KXPDQVRUDQLPDOV
!
Install in a well
ventilated area
Do not continually
stare at lamp
Isolate mains before
removing cover
P
Contact Information for Inquiries: [email protected]

3www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
2. Installation
Mounting SPARTAN Unit
 7RPHHWWKHUHTXLUHPHQWVRIFHUWLÀFDWLRQDMINIMUMRIÀ[LQJSRLQWVPXVWEHXVHG
WKHÀ[LQJSRLQWVPXVWEHVXLWDEOHIRUWKHFRQGLWLRQVRIXVH
7KHOLQHGLDJUDPVEHORZDUHIRUJXLGDQFHRQO\²XQLWVPD\EHPRXQWHGLQDQ\RULHQWDWLRQ
Mounting HP SPARTAN Unit – Floodlight Application



 


 

 



 


 

 



 





Contact Information for Inquiries: [email protected]

4www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
Mounting SPARTAN Unit – Highbay Application
422 (16.6")
353 (13.9")
536 (21.1")
457 (18")
13
(0.51")
33 (1.3")
172 (6.8")
Contact Information for Inquiries: [email protected]

5www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
Typical wiring diagram









 

















 


!"
!"


#
$
%
&
'
(
)


#
$
%
&
'
(
)









2SHQWHUPLQDOEORFNHQFORVXUH
,QVWDOOHUVKRXOGHDUWKWKHXQLWVHSDUDWHO\²DQLQWHUQDODQGH[WHUQDOHDUWKSRLQWDUH
provided as standard
&RQQHFWZLUHVWRPDLQVVXSSO\
,IWKHXQLWLVRSHQHGIRUDQ\UHDVRQGLVFRQQHFWPDLQV
$OO 63$57$1 ÁRRGOLJKWVKLJKED\ KDYH WHUPLQDO EORFNV VXLWDEOH IRU ORRSLQJ PP
FDEOHRQO\RQHFDEOHVKRXOGEHFRQQHFWHGWRHDFKWHUPLQDOEORFNFRQQHFWLRQ²ZKHQ
LQFRPLQJFDEOHVDUHLQVWDOOHGDFUHHSDJHDQGFOHDUDQFHRIPPDQGPPUHVSHFWLYHO\
7RXVH'$/,'LPPLQJLQWHUIDFHFRQQHFWWKH'$/,WHUPLQDOVRQWKHWHUPLQDOEORFN
(QVXUHQRFDEOHVDUHWUDSSHGDQGJDVNHWLVVHDWHGFRUUHFWO\DQGUHSODFHWHUPLQDO
EORFNFRYHU7LJKWHQWR1P
,IFDUU\LQJRXW,QVXODWLRQ5HVLVWDQFHWHVWVWKHQRUPDOPHWKRGRILQVXODWLRQWHVWLQJ
is to connect Live and Neutral together and test between this point and Earth to
SUHYHQWWKHULVNRIGDPDJHWRWKHHOHFWURQLFFRQWUROJHDU
:LUHWKH0DLQVFDEOHLQWRWKHWHUPLQDOEORFN3URYLVLRQKDVEHHQPDGHIRUWKLVDQGLGHQWLÀHG
DVWKH((DUWK/6ZLWFKHG/LYH/SHUPDQHQWOLYHDQG11HXWUDOWHUPLQDOV7KHUHDUH
two pairs of contacts for each of these to facilitate a mains cable that can be looped in and
RXWRIWKHXQLW7KH/WHUPLQDOVRQDVWDQGDUGXQLWDUHQRWHOHFWULFDOO\FRQQHFWHGEXWDOORZV
them to be used on the same circuits as emergency bulkheads.
E: Earth
N: Neutral
L1: Live
Contact Information for Inquiries: [email protected]

6www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
3. Maintenance
 ,W LV HVVHQWLDO WKDW DOO 63$57$1 XQLWV DUH PDLQWDLQHG LQ DFFRUGDQFH ZLWK WKH
UHTXLUHPHQWV RI WKH (1 VWDQGDUG (OHFWULFDO DSSDUDWXV IRU H[SORVLYH JDV
DWPRVSKHUHV²RWKHUWKDQPLQHV
 IMPORTANT  1R PRGLÀFDWLRQV DUH SHUPLWWHG WR WKH XQLW DOO VSDUH SDUWV PXVW EH
SXUFKDVHG IURP WKH PDQXIDFWXUHU XQDXWKRUL]HG PRGLÀFDWLRQV RU VSDUH SDUWV ZLOO
LQYDOLGDWHFHUWLÀFDWLRQDQGPDNHWKHHTXLSPHQWGDQJHURXV
 ,VRODWHWKH63$57$1XQLWIURPWKHPDLQVVXSSO\DQGDOORZWRFRROEHIRUHFDUU\LQJRXW
DQ\PDLQWHQDQFHZRUN
 7KHXQLWKDVLQGHSHQGHQWSRZHUVXSSOLHVLQWKHHYHQWWKDWDSRZHUVXSSO\QHHGVWR
EHUHSODFHGUHPRYHWKHÁDPHSURRIFRYHUWRJHWDFFHVVWRWKHSRZHUVXSSO\5HPRYH
WKHSRZHUVXSSO\IURPWKHPDLQVWHUPLQDOVWKHQUHPRYH/('UHGDQGEODFNZLUHV,I
UHSODFLQJDSRZHU VXSSO\RQD =RQH OXPLQDLUHWKH RUDQJHVLOLFRQHJDVNHW VKRXOG
be replaced at the same time to maintain the restricted breathing properties of the
HQFORVXUH WKH JDVNHW LV ORFDWHG LQ WKH PDFKLQHG JURRYH DOO UHSODFHPHQW JDVNHWV
must be supplied via Raytec
 'LVSRVDO RI SDFNDJLQJ 63$57$1 XQLWV DQG ROG /(' DVVHPEOLHVSRZHU VXSSOLHV
VKRXOGEHFDUULHGRXWLQDFFRUGDQFHZLWKQDWLRQDOUHJXODWLRQV
PROTECTION/CERTIFICATION
3527(&7,21&(57,),&$7,21²=21(9$5,$176
&0/$7(;RU,(&([&0/RU&0/8.(;
II 2 GD Ex db eb mb IIB T4 Gb
Ta -50o&WRo&
([WE,,,&7&'E
7D&WR&
,39$&'&RU9$&'&
3527(&7,21&(57,),&$7,21²=21(9$5,$176
&0/$7(;RU,(&([&0/RU&0/8.(;
,,*'([Q5HF,,&*F
Ta -50o&WRo&
([WF,,,&7&'F
7D&WR&
,39$&'&RU9$&'&
3527(&7,21&(57,),&$7,21²=21('86721/<9$5,$176
&0/$7(;RU,(&([&0/RU&0/8.(;
([WE,,,&7&'E
7D&WR&
,39$&'&RU9$&'&
Contact Information for Inquiries: [email protected]

7www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
7HFKQLFDO6SHFLÀFDWLRQ
120W version 300W version
Input Voltage 9$&'&RU9$&'&
Input Current (230Vac, full load) $ $
Consumption : :
Power Factor (230Vac, full load) !
Mains Frequency 50/60Hz
Inrush Current (Ipeak @50%) $¨WV $¨WV
Total Harmonic Distortion (230Vac, full load) 
IP Rating IP66
Weight (std) .J .J
Dimensions See previous pages for line diagrams
ATEX and IECEx and UKEX Rating See page 6
Twidth
Inrush Current Typical Curve
,SHDN
Contact Information for Inquiries: [email protected]

www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
0D[QXPEHURIÀWWLQJVDOORZHGSHU0&%
0&%7\SH Rating SPZ/SPX-HP10K
(120W Version)
SPZ/SPX-HP15K
(180W Version)
SPZ/SPX-HP20K
(240W Version)
SPZ/SPX-HP25K
(300W Version)
%10A 4 3 2 1
%16A 10 6 4 3
%20A 12 7 5 4
%25A 15 10 7 6
C 10A 543
C 16A 16 6 5
C 20A 20 10 6
C 25A 26 16 13 
Contact Information for Inquiries: [email protected]

www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
4.1 DALI Wiring Instructions
Cross section in mm2
Maximum cable length L in m
25°C 50°C 75°C
 31  26
 112 102 
  153 140
 224 204 
 300 300 
 300 300 300
 300 300 300
5. Troubleshooting
 (QVXUHWKHWZR/('ERDUGVDUHFRUUHFWO\ZLUHGWRWHUPLQDOEORFN5HGWR5HG%ODFNWR
%ODFN²SDLUHGFDEOHV
 (QVXUH0DLQVLQSXWLVFRUUHFWO\FRQQHFWHG
 (QVXUH0DLQV,QSXWLVWXUQHGRQDWWKHVRXUFH
 ,I/('SDQHOIDLOVWROLJKWLVLWSRVVLEOHWRLGHQWLI\LISUREOHPLVZLWK/('SDQHORUSRZHU
VXSSO\E\VZDSSLQJ/('FDEOHVWRRSSRVLWHSRZHUVXSSO\WRKHOSLGHQWLI\SUREOHP
Contact Information for Inquiries: [email protected]

10 www.raytecled.com UK / Europe Tel: [phone]
Americas Tel: [phone]
Declaration Of Conformity
With The Atex Directive 2014/34/EU
& UK Directive SI 2016 No. 1107 (as amended)
5D\WHF/WGGHFODUHVXQGHURXUVROHUHVSRQVLELOLW\WKDWWKHSURGXFWVOLVWHGEHORZ
conform with the relevant provisions of directive 2014/34/EU of 20th April 2016 and
8.'LUHFWLYH6,1RDVDPHQGHG
Manufacturer Raytec Ltd
8QLW:DQVEHFN%XVLQHVV3DUN
5RWDU\3DUNZD\
Ashington
Northumberland
1(4:
8QLWHG.LQJGRP
Description
RI(TXLSPHQW
Spartan range of High Power Floodlights
&HUWLÀFDWLRQ
Body
&0/
New Port Road
Ellesmere Port
&+/=
&HUWLÀFDWH
numbers
&0/$7(;RU,(&([&0/RU&0/8.(;
&0/$7(;RU,(&([&0/RU&0/8.(;
&0/$7(;RU,(&([&0/RU&0/8.(;
$7(;4XDOLW\$VVXUDQFH1RWLÀFDWLRQ&6$%9
8.&$4XDOLW\$VVXUDQFH1RWLÀFDWLRQ&6$8.
(TXLSPHQW
0DUNLQJ
II 2 GD Ex db eb mb IIB T4 Gb
Ta -50o&WRo&
([WE,,,&7&'E
7D&WR&
,39$&'&RU9$&'&
,,*'([Q5HF,,&*F
Ta -50o&WRo&
([WF,,,&7&'F
7D&WR&
,39$&'&RU9$&'&
([WE,,,&7&'E
7D&WR&
,39$&'&RU9$&'&
Contact Information for Inquiries: [email protected]

11www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
&RPSOLDQFHZLWKWKH(VVHQWLDO+HDOWKDQG6DIHW\5HTXLUHPHQWVKDVEHHQDVVHVVHGE\
reference to the following harmonised/designated standards -
(1 (1 (1$
(1 (1$ (1
$QGDOVR(8/RZ9ROWDJH'LUHFWLYH(8(0&'LUHFWLYH
Signed
Name Barry Thompson
Position Director
Dated
Serial number
Contact Information for Inquiries: [email protected]

Raytec Global (excluding Americas)
7HO
VDOHV#UD\WHFOHGFRP
5D\WHF/WG
8QLW:DQVEHFN%XVLQHVV3DUN5RWDU\3DUNZD\
$VKLQJWRQ1RUWKXPEHUODQG1(4:8QLWHG.LQJGRP
Raytec Americas
7HO
VDOHV#UD\WHFOHGFRP
5D\WHF6\VWHPV,QF
7HUU\)R['ULYH2WWDZD2QWDULR
.(&DQDGD
raytecled.com
Contact Information for Inquiries: [email protected]
#05-34, Ubi Techpark (Lobby B), 10 Ubi Crescent, Singapore 408564
Tel. [phone] [phone]
[email protected]
www.fsesafe.com / www.fse-exdigital.com