Raytec SPI WARRIOR Series User manual

Important information
The WARRIOR series of industrial luminaires are specialist devices, for use in specific
operating environments.
The units must be installed in accordance with these instructions and must be installed by
suitably qualified personnel.
If you have any queries about the installation or the certification of the unit – please contact
Raytec for immediate assistance and advice.
0920-D-00052 Rev A
SPI WARRIOR
Linear Range - Installation Guide
This installation guide provides instructions for installing WARRIOR series of industrial
linear luminaires.
Text in italics is specific for emergency variants.
Overview
1
2
3
4
Safety Instructions
Installation
Maintenance
Technical Specification

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1. Safety instructions
1. Read this leaflet carefully before commencing to install the WARRIOR unit and retain it
for future use. Installation can only be carried out by suitably qualified personnel.
2. Check the certification to ensure that the, mains supply and ambient temperature
present is suitable for the environment the unit is being installed in.
3. If the WARRIOR unit is to be installed in areas of high vibration, please consult with
Raytec.
4. Externally the WARRIOR unit housing is constructed from marine grade aluminium and
polycarbonate outer optic, stainless steel brackets/fasteners and silicone gaskets, internally
there are many non metallic components. The end user must ensure that these materials
are suitable for the environment the WARRIOR unit will be installed in.
5. Plastic components may be cleaned with water containing a small amount of detergent,
followed by a clean water wash. Chemicals/ oils that come into contact with plastic
parts may cause stress cracking and premature componentfailure.
5. Check certification label on cover of luminaire to ascertain type of threaded cable entry
on the luminaire. Select suitably certified cable glands and stopper plugs, these must
be parallel thread, have a minimum of 5 full thread engagement and be of a
medium/fine tolerance to ISO965-1 and ISO965-3. The cable entry devices selected
must maintain the IP rating of the luminaire
6. The incoming mains cable should not exceed a temperature rise of 27oC above the
ambient conditions; select suitable cable.
7. When the unit is installed correctly and in accordance with these installation instructions
it will not harm humans or animals.
8. The light source contained in this luminaire shall only be replaced by the manufacturer or
his service agent or a similar qualified person.
!
Install in a well
ventilated area
Do notcontinually
stare at lamp
Isolate mains before
removing cover
1.5m
Replace any cracked protective shield
Order SPX-BKT-RL-G2 from Raytec Ltd

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2. Installation
Mounting WARRIOR Unit
1. To meet the requirements of certification a MINIMUM of 2 fixing points must be used,
the fixing points must be suitable for the conditions of use. Raytec recommend using
2xM8 or 4xM6 Marine Grade A4 Stainless Steel fixings (not supplied as standard unless
with accessory kits)
2. The rear of the unit has 3 blind sets of M8/M6 fixing points, a full range of mounting
accessories are available including a range of pole clamps, ceiling mount brackets,
various wall mount brackets, outreach bracket and chain mount eyelets. Please consult
www.raytecled.com for further details.
The spigot mount version of the product is provided with a pole mount system and 2xM8
A4 SS Grub Screws for mounting onto 32-43mm diameter poles. Once mounted tighten
grub screws to 17Nm.
3. When installing the WARRIOR luminaire vertically, where possible, the cable glands
should be kept to the bottom of the luminaire.
1370 FOR WL168 EMER
761 FOR WL84 STD AND EMER
1251 FOR WL168STD
1635 FOR WL168-1500 STD
174
108
400 FOR WL84
700 FOR WL168/WL168-1500
Dimensional Diagrams

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Loop In Loop Out Dimensional Diagrams
641 FOR WL84 STD
1151 FOR WL168STD
174
108
400 FOR WL84
700 FOR WL168
Spigot Mount Versions Dimensional Diagrams
969 F O R WL84 EM
851 F O R WL84
1341 FOR WL168
177
111

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NEL1 L2
EAR TH TO S C REW
PS U
WHITE
WHITE/RED
BLUE
BROWN
GREEN
TO LED's
BATTERY
BLACK
BLACK
RED
RED
FUSE
GREY
PS U
BLUE
BROWN
WHITE RED
REMOVE LINK IF4-CORE CABLE US ED
Typical wiring diagram - Emergency Variants
Typical wiring diagram - StandardVariants

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4. Open the terminal block enclosure. Wire the Mains cable into the terminal block. Provision
has been made for this and identified as the E (Earth), L1 (Live switched), L2 (Live
permanent) and N (Neutral) terminals. There are two pairs of contacts for each of these
to facilitate a mains cable that can be looped in and out of the unit, in non LL versions an
identical terminal block is also available at the other end of the luminaire to allow the unit
to be through wired. The L2 terminals on a standard unit is not electrically connected
but allows them to be used on the same circuits as emergency luminaires.
5. Installer should earth the unit separately – an internal and external earth point are
provided as standard at each end of the luminaire
6. Connect wires to mains supply.
7. If the unit is opened for any reason, disconnect mains – On emergency luminaires
there may be more than one mains supply
8. All WARRIOR luminaires have terminal blocks suitable for looping at least 4mm2
cable, only one cable should be connected to each terminal block connection
9. The battery fuse is located in the compartment that contains the battery, the fuse is
disconnected after final manufacturing testing. When installing the linear the battery
fuse will need to be reconnected and the unit charged for 24 hours and then
discharged (repeated 3 times) to bring the battery up to peak capacity. (Unless an
‘EMX’ intelligent emergency variant – see notes below)
10. If a 4 core cable is used on emergency luminaires – L1, L2, N and E the link cable
at the front of the terminal block between L1 and L2 should be removed
11. During emergency operation the light output and duration will be determined by the
variant purchased
12. Once wiring is complete replace terminal enclosure covers. Ensure gasket is located
neatly in channel and no wires are trapped between cover and body. Tighten screws
to 3Nm.

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WARRIOR Intelligent Emergency Operation Guide
The light fitting will carry out the following function automatically after installation:
• Commissioning Cycle
• Function test
• Self-test
A tri-colour LED indicator displays the light fitting status. The indication colours are shown in
table 1.
a. Commissioning Cycle
• Starts automatically after 24 hours of uninterrupted charging
• 3 charge/discharge cycles to optimise battery’s full capacity.
• Battery is charged for 24 hours before each discharge cycle.
• No need for manual commissioning
b. Function Test
• Carried out every 7 days.
• Checks the function of the battery, lamp and power supply.
• Lasts for few minutes only.
c. Self-test
• Carried out at a random time every 3 month.
• Checks the battery’s capacity and lamp’s condition.
• Performs self-recovery for the battery if not at peak capacity.
• Is carried out at 100% load
• Discharges only 2/3 of the battery’s capacity.
LED indication
LED Indication Condition
Blinking amber Commissioning
Static Amber
Function Test
Self-test
Blinking Red
Battery defective/Fuse blown
PSU error
Battery not at peak capacity
Light engine failure
No light Emergency mode activated
Static Green Battery charged and PSU OK

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Notes
• The luminaire will switch off momentarily (<0.5sec) during the transition between a
test and normal operation.
If a test was interrupted by a mains failure, the test will be halted, and the unit will
enter emergency mode. Once the mains supply is back, the unit will allow 24 hours
to recharge the battery before continuing the tests.
The self-test is carried out at a random time to eliminate the possibility of having more
than one unit undergoing the test at the same time.
4. Technical Specification
WL84-STD WL84-EM WL168-STD WL168-EM
Input Voltage 110-254V AC
Input Current (230Vac, full load) 0.15A 0.3A
Consumption 24W STD 32W EM 49W STD 56W EM
Power Factor (230Vac, fullload) >0.95
Mains Frequency 50/60Hz
Inrush Current (Ipeak @50%) 20A, ∆t < 300µs 28A, ∆t < 300µs
Total Harmonic Distortion (230Vac,full load) < 1 0 %
IP Rating IP66/67
Weight (std) 6Kg 7Kg 9Kg 10Kg
Dimensions See previous pages for linediagrams
Ambient Range -40°C to+60°C
-20°C to+50°C (EM versions)

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Twidth
Inrush Current Typical Curve
Ipeak
MC B Type Rating SPI WL84 STD SPI-WL84 EM SPI-WL168 STD SPI-WL168 EM
B 10A 11 10 5 4
B 16A 17 15 8 7
B 20A 25 22 12 11
B 25A 35 32 16 15
C 10A 24 20 11 10
C 16A 34 28 16 15
C 20A 49 44 23 20
C 25A 58 55 28 25
Max number of fittings allowed per MCB
(Based on 230V)

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