Raytec SPX SPARTAN User manual

SPARTAN
High Power Luminaire Range -
Installation Guide
SPX/SPZ
Zone 1 and 21 Variant CML 17ATEX1148 & IEC Ex CML17.0074 or CML21UKEX1102
Zone 2 and 22 Variant CML 17ATEX4149 & IEC Ex CML17.0074 or CML21UKEX4101
Zone 21 Dust only Variant CML 18ATEX3161 & IEC Ex CML18.0087 or CML21UKEX3107
This installation guide provides instructions for installing the SPARTAN HP Highbay/ Flood-
light series of explosion protected oodlights.
Overview
1Safety Instructions
2Installation
3Maintenance
4 Technical Specication
5Trouble Shooting
The SPARTAN HP series of explosion protected oodlights/highbay are specialist devices,
certied for use in specic operating environments.
The units must be installed in accordance with these instructions, must be correctly certied
for the specic operating environment and must be installed by suitably qualied personnel.
If you have any queries about the installation or the certication of the unit – please contact
Raytec for immediate assistance and advice.
Important information
1050-D-00006 Rev C

2 3www.raytecled.com www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
UK / Europe Tel: [phone]
Americas Tel: [phone]
1. Safety instructions
1. Read this leaet carefully before commencing to install the SPARTAN unit and retain it
for future use. Installation can only be carried out by suitably qualied personnel.
2. Check the certication to ensure that the Zone, mains supply, ambient temperature
present and ‘T’ rating are suitable for the environment the unit is being installed in.
3. DO NOT open when energised.
4. If the SPARTAN unit is to be installed in areas of high vibration, please consult with Raytec.
5. The SPARTAN unit housing is constructed from marine grade aluminium and toughened
glass, gaskets are silicone sponge, black encapsulant and o rings are silicone rubber,
internally some components are non-metallic. The end user must ensure that these
materials are suitable for the environment the SPARTAN unit will be installed in; Zone 1
and Zone 2 Hazardous areas.
6. Check certication nameplate on side of oodlight/highbay to ascertain type of threaded
cable entry on the luminaire. Select suitably certied ATEX/IEC Ex /UKEX cable glands
and stopper plugs, these must be parallel thread, have a minimum of 5 full thread
engagement and be of a medium/ne tolerance to ISO965-1 and ISO965-3. The cable
entry devices selected must maintain the IP rating of the luminaire
7. The incoming mains cable should not exceed a temperature rise of 20°C above the
ambient conditions; select suitable cable.
8. To ensure the safety of the equipment, ensure that the ‘amepath’ on Zone 1 variants
are free from any corrosion. No repairs are possible to ameproof joints – if in doubt
please consult the manufacturer.
9. External fasteners must have a yield strength of at least 600N/mm2
10. On Zone 1 variants the LED assembly contains no user serviceable parts, the luminaire
must not be operated without all the individual LED polycarbonate covers in position, the
IP66 rating must be maintained.
11. When the unit is installed correctly and in accordance with these installation instructions
it will not harm humans or animals.
!
Install in a well
ventilated area
Do not continually
stare at lamp
Isolate mains before
removing cover
1.5m
2. Installation
Mounting SPARTAN Unit
1. To meet the requirements of certication a MINIMUM of 2 xing points must be used,
the xing points must be suitable for the conditions of use.
2. The line diagrams below are for guidance only – units may be mounted in any orientation
Mounting HP SPARTAN Unit – Floodlight Application
151
215
350
536 639
173
200
12
30
12
151
215
350
536 639
173
200
12
30
12
151
215
350
536 639
173
200
12
30
12

4 5www.raytecled.com www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
UK / Europe Tel: [phone]
Americas Tel: [phone]
Typical wiring diagram
LED DRIVER #1
Ex 'd' Enclosure
Ex 'e' Junction Box
LED+
LED-
N
L
DA
DA
LED1+ LED1-
L
E
N
DA
DA
LED2+
LED2-
Ex 'em' Enclosure
Ex d
Assembly
LED DRIVER #2
LED+
LED-
N
L
DA
DA
LED2+ LED2-
LED1+
LED1-
EQUI
EQUI
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
L
E
N
DA
DA
LED2+
LED2-
LED1-
LED1+
3. Open terminal block enclosure
4. Installer should earth the unit separately – an internal and external earth point are
provided as standard
5. Connect wires to mains supply.
6. If the unit is opened for any reason, disconnect mains
7. All SPARTAN oodlights/highbay have terminal blocks suitable for looping 4mm2
cable, only one cable should be connected to each terminal block connection – when
incoming cables are installed a creepage and clearance of 5mm and 4mm respectively.
8. To use DALI/Dimming interface, connect the DALI terminals on the terminal block
9. Ensure no cables are trapped and gasket is seated correctly and replace terminal
block cover. Tighten to 4Nm
10. If carrying out Insulation Resistance tests the normal method of insulation testing
is to connect Live and Neutral together and test between this point and Earth to
prevent the risk of damage to the electronic control gear.
Wire the Mains cable into the terminal block. Provision has been made for this and identied
as the E (Earth), L1 (Switched Live), L2 (permanent live) and N (Neutral) terminals. There are
two pairs of contacts for each of these to facilitate a mains cable that can be looped in and
out of the unit. The L2 terminals on a standard unit are not electrically connected but allows
them to be used on the same circuits as emergency bulkheads.
Mounting SPARTAN Unit – Highbay Application
422 (16.6")
353 (13.9")
536 (21.1")
457 (18")
13
(0.51")
33 (1.3")
172 (6.8")
E: Earth
N: Neutral
L1: Live

6 7www.raytecled.com www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
UK / Europe Tel: [phone]
Americas Tel: [phone]
4. Technical Specication
120W version 300W version
Input Voltage 150-264V AC/DC or 110-254V AC/DC
Input Current (230Vac, full load) 0.52A 1.4A
Consumption 120W 300W
Power Factor (230Vac, full load) >0.97
Mains Frequency 50/60Hz
Inrush Current (Ipeak @50%) 53A, ∆t < 300µs 60A, ∆t < 300µs
Total Harmonic Distortion (230Vac, full load) ≤3%
IP Rating IP66
Weight (std) 22Kg 23Kg
Dimensions See previous pages for line diagrams
ATEX and IECEx and UKEX Rating See page 6
Twidth
Inrush Current Typical Curve
Ipeak
3. Maintenance
1. It is essential that all SPARTAN units are maintained in accordance with the
requirements of the EN60079-17 standard: (Electrical apparatus for explosive gas
atmospheres – other than mines).
2. IMPORTANT. No modications are permitted to the unit, all spare parts must be
purchased from the manufacturer, unauthorized modications or spare parts will
invalidate certication and make the equipment dangerous.
3. Isolate the SPARTAN unit from the mains supply and allow to cool before carrying out
any maintenance work.
4. The unit has 2 independent power supplies; in the event that a power supply needs to
be replaced remove the ameproof cover to get access to the power supply. Remove
the power supply from the mains terminals then remove LED red and black wires. If
replacing a power supply on a Zone 2 luminaire the orange silicone gasket should
be replaced at the same time to maintain the restricted breathing properties of the
enclosure, the gasket is located in the machined groove, all replacement gaskets
must be supplied via Raytec
5. Disposal of packaging, SPARTAN units and old LED assemblies/power supplies
should be carried out in accordance with national regulations.
PROTECTION/CERTIFICATION
PROTECTION/CERTIFICATION – ZONE 1/21 VARIANTS
CML17ATEX1148 or IEC Ex CML17.0074 or CML21UKEX1102
II 2 GD Ex db eb mb IIB T4 Gb
Ta -50oC to +50oC
Ex tb IIIC T104°C Db
Ta -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC
PROTECTION/CERTIFICATION – ZONE 2/22 VARIANTS
CML17ATEX4149 or IEC Ex CML17.0074 or CML21UKEX4101
II 3 GD Ex nR ec IIC Gc
Ta -50oC to +50oC
Ex tb IIIC T104°C Dc
Ta -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC
PROTECTION/CERTIFICATION – ZONE 21 DUST ONLY VARIANTS
CML18ATEX3161 or IEC Ex CML18.0087 or CML21UKEX3107
Ex tb IIIC T104°C Db
Ta -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC

89www.raytecled.com www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
UK / Europe Tel: [phone]
Americas Tel: [phone]
4.1 DALI Wiring Instructions
Cross section in mm2
Maximum cable length L in m
25°C 50°C 75°C
0.14 31 28 26
0.50 112 102 93
0.75 168 153 140
1.00 224 204 187
1.50 300 300 281
2.00 300 300 300
2.50 300 300 300
5. Troubleshooting
1. Ensure the two LED boards are correctly wired to terminal block. Red to Red : Black to
Black – paired cables
2. Ensure Mains input is correctly connected.
3. Ensure Mains Input is turned on at the source.
4. If LED panel fails to light is it possible to identify if problem is with LED panel or power
supply by swapping LED cables to opposite power supply to help identify problem.
Max number of ttings allowed per MCB
MCB Type Rating SPZ/SPX-HP10K
(120W Version)
SPZ/SPX-HP15K
(180W Version)
SPZ/SPX-HP20K
(240W Version)
SPZ/SPX-HP25K
(300W Version)
B10A 4 3 2 1
B16A 10 6 4 3
B20A 12 7 5 4
B25A 15 10 7 6
C 10A 8 5 4 3
C 16A 16 8 6 5
C 20A 20 10 8 6
C 25A 26 16 13 9

10 11www.raytecled.com www.raytecled.comUK / Europe Tel: [phone]
Americas Tel: [phone]
UK / Europe Tel: [phone]
Americas Tel: [phone]
Declaration Of Conformity
With The Atex Directive 2014/34/EU
& UK Directive SI 2016 No. 1107 (as amended)
Raytec Ltd. declares under our sole responsibility that the product(s) listed below
conform with the relevant provisions of directive 2014/34/EU of 20th April 2016 and
UK Directive SI 2016 No. 1107 (as amended)
Compliance with the Essential Health and Safety Requirements has been assessed by
reference to the following harmonised/designated standards -
EN 60079-0 : 2018 EN 60079-1 : 2014 EN60079-7 : 2015 + A1 2018
EN 60079-15 : 2019 EN 60079-18 : 2015 + A1 2017 EN60079-31 : 2014
And also 2014/35/EU - Low Voltage Directive, 2014/30/EU - EMC Directive
Signed
Name Barry Thompson
Position Director
Dated
Serial number
Manufacturer Raytec Ltd
Unit 15, Wansbeck Business Park
Rotary Parkway
Ashington
Northumberland
NE63 8QW
United Kingdom
Description
of Equipment
Spartan range of High Power Floodlights
Certication
Body
CML
New Port Road
Ellesmere Port
CH65 4LZ
Certicate
numbers
CML17ATEX1148 or IEC Ex CML17.0074 or CML21UKEX1102
CML17ATEX4149 or IEC Ex CML17.0074 or CML21UKEX4101
CML18ATEX3161 or IEC Ex CML18.0087 or CML21UKEX3107
ATEX Quality Assurance Notication CSA BV (2813)
UKCA Quality Assurance Notication CSA UK (0518)
Equipment
Marking
II 2 GD Ex db eb mb IIB T4 Gb
Ta -50oC to +50oC
Ex tb IIIC T104°C Db
Ta -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC
II 3 GD Ex nR ec IIC Gc
Ta -50oC to +50oC
Ex tb IIIC T104°C Dc
Ta -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC
Ex tb IIIC T104°C Db
Ta -50°C to +50°C
IP66 150-264V AC/DC or 110-254V AC/DC

UK / Europe
T: [phone]
[email protected]
Americas
T: [phone]
[email protected]
www.raytecled.com