Reece Lancaster 800 User manual

Lancaster 800 Double Bowl Butler Sink
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Due to the firing process at the Shaws factory, all Shaws handmade sinks have a +/- 2% tolerance in size, or up to a
maximum of 6mm variance in length or width.
It is therefore advisable to NOT cut or drill worktops or units until you have checked your individual sink size.
Please inspect your sink on delivery. The top and sides of your sink should be square +//- 2% tolerance.
ŸIt is recommended that two people are used to lift the sink into place.
ŸNo two sinks are alike, so installation templates are available. You will require the product to trace the template for
worktops and cover panels or surrounds.
ŸDo not adhere the sink to the substrate board. If any warranty issues arise, this prevents easy removal and may result
in a fee to the customer.
ŸDue to the weight of a Shaws sink, it is important that the cabinetry being used is of a suitable strength and sound
construction. A typical installation includes a timber support frame and a quality moisture resistant base board.
ŸThe wooden frame must be fixed to the cabinetry using appropriate screws or bolts.
ŸHoles should be cut into the base board to allow the fitting of the waste to the sink. Additional smaller holes may be
required if you are fitting an overflow kit.
ŸWhen fitting your benchtop in an undermount installation, you have the choice of a half reveal or no reveal (Refer to
diagrams below). In both methods, it is of the utmost importance to silicone between the sink and worktop.
Double Bowl Butler
Sink x1
Tools Required
Silocone Level Marker Tape Mesure
Plumbing connections must be installed to the requirements of AS/NZS 3500 by a qualified plumber.
Modifying the product outside of the information in the installation is not recommended and will not
be covered under warranty.
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ŸIf using a sink with an integral waste (1) then using two pieces of the
same size timber (2) will be required to measure the height.
ŸPlace the timbers (2) as shown so the protruding waste (1) sits
between, then lay the sink flat.
Frame
ŸThis style of wooden frame is required to support the shelf which the
Double Bowl Sink will sit onto. Four support legs will also be
required however these are cut once the height measurements have
been calculated.
Ÿ
across the top, measure the height as shown.
Place your Sink (1) onto a flat surface then using a straight edge laid
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ŸScrew support legs (1) to cabinet as shown. Make sure you allow
enough distance from front of cupboard for hinges (2).
ŸYou can then measure the height by placing the tape measure onto
the timber.
ŸA= Height of Sink = 229mm + 3mm clearance
ŸB= Thickness of shelf = 25mm
ŸC= Thickness of timber frame = 42mm
ŸTo determine the length of the support legs you will need to
calculate the above measurements then deduct them from the total
internal cupboard height (790mm average cabinet interior) yours
may differ.
ŸExample:
229 + 3 + 25 + 42 = 299mm
790 - 299 = 561mm Height of Support Legs.
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C
B
A
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2
2
1
ŸThe sink can now be placed into the cabinet and using a straight
edge check that everything is sitting correctly and the gap is approx
3mm.
ŸFit the frame (1) onto the top of the support legs (2) & screw the
frame onto the cabinet.
Ÿ
the underside.
Fit the shelf (1) onto the frame & secure either from the top or from
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ŸThe sink can now be positioned into your cabinet to your preferred
location. If you are unsure of the position you would like the sink to
sit you can check using a Shaws brochure or website pictures of
fitted sinks for ideas.
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ŸRemove the sink & place safely to one side. Measure to the centre
of the hole marked & transfer to the back of the shelf as shown.
Measure from the back of the unit the thickness of the frame +
25mm.
Ÿ
basket waste holes (1) onto the shelf using a pencil or marker.
With the sink in your preferred location you can mark through the
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2
1
ŸCut out (1) for sink with integral waste.
ŸCut the basket waste holes 140mm (1) & the overflow holes 40mm
(2).
Note: Overflow cutout only if required.
Ÿ
Note: Overflow cutout only if required.
Cut out for single bowl waste (1) & overflow (2).
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1
2
2
1
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ŸOnce the silicone has set, fit wastes & overflows.
ŸRun several beads of silicone sealant (1) onto the shelf (2) & refit the
sink into your preferred location.
Leave the silicone to completely set before proceeding
to fit waste basket & overflow.
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Worktop - No Reveal - 1
Shaws Sink can be mounted with “No Reveal” or “Half Reveal”. If
mounting with “No Reveal” continue, If mounting with “Half
Reveal” proceed to next page.
ŸMake a sub top, measure from the cabinet face to back edge of sink.
ŸMark cutout location for Shaws sink.
ŸUse sink to trace cut line on sub top if needed.
ŸCut sub top according to trace lines.
ŸMake front face cut out to sink fit.
ŸMark the cut out location for Shaws sink.
ŸUse sink to trace line on front face cut out.
ŸInstall into front face cut out, ensure all is level.
ŸTrace drain hole (it is recommended that drain hole is slightly larger
than 89mm (3½ inches)).
ŸInsert Shaws sink, confirm sink is level then fit sink into place using
silicone sealant.
ŸInstall counter top.
ŸApply silicone to where the sink meets the counter top and cabinet.
ŸWipe away excess silicone.
ŸInstall tape and accessories accordingly.
ŸCheck there are no water leaks.
ŸLeave instruction with end user.
Worktop - No Reveal - 2
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Revision 1 Date: 03/12/2021 Page 09
It is recommended if mounting Half Reveal that sink is
1½ Inch protruded.
ŸInsert Shaws sink, confirm sink is level then silicone sink in place
ŸInstall counter top.
ŸApply silicone to where the sink meets the counter top and cabinet.
ŸWipe away excess silicone.
ŸInstall tape and accessories accordingly.
ŸCheck there are no water leaks.
ŸLeave instruction with end user.
Shaws Sink can be mounted with “No Reveal” or “Half Reveal”. If
mounting with “Half Reveal” continue, If mounting with “No
Reveal” refer to previous page.
ŸMake a sub top, measure from the cabinet face to back edge of sink.
ŸMark cutout location for Shaws sink.
ŸUse sink to trace cut line on sub top if needed.
ŸCut sub top according to trace lines.
ŸMake front face cut out to sink fit.
ŸMark the cut out location for Shaws sink.
ŸUse sink to trace line on front face cut out.
ŸInstall into front face cut out, ensure all is level.
ŸTrace drain hole (it is recommended that drain hole is slightly larger
than 89mm (3½ inches)).
Worktop - Half Reveal - 2
Worktop - Half Reveal - 1
Clean daily using a soft sponge or cloth and a non-abrasive cleaning product. A simple solution of soap and water generally does an excellent job.
For more information refer to Shaws Care Guide.
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