Rhin-O-Tuff Econ-O-Roll HD-e4100 User manual

Issue “0” Part # 941005 www.RHIN-O-TUFF.com
HD-e4100
Econ-O-Roll Coil Inserter
Operator’s Training
Manual
Issue “0” 12/06
PDI Part # 941005
Performance Design Inc.
2350 East Braniff St.
Boise Idaho 83716

Issue “0” Part # 941005 www.RHIN-O-TUFF.com
This manual contains very important safety information
and must be read!
HD-e4100 Operator’s Training Manual
Issue “0” 12/06
The HD-e4100 Econ-O-Roll Coil Inserter will greatly increase productivity. An in-depth
look at the set up procedures necessary to achieve maximum results follows.
The HD-e4100 Econ-O-Roll Coil Inserter can attach to the HD-6500, HD-7000, HD-
7700, OD-4000, and OD-4012 Rhin-O-Tuff punches and can also stand alone. This
manual discusses all of the necessary steps to use and care for your machine.

Issue “0” Part # 941005 www.RHIN-O-TUFF.com
Table of Contents
Chapter: Page
Number:
1) Important safety notice! 4
2) Overview of your HD-e4100 Econ-O-Roll Coiler. 5
3) Placing the HD-e4100 in the proper location & Binding Styles. 6
4) Detailed Use of the HD-e4100 Econ-O-Roll. 6
5) Cleaning the HD-e4100 Econ-O-Roll. 8
6) Product Registration. 8
7) Optional Binding Station Accessories. 8

Issue “0” Part # 941005 www.RHIN-O-TUFF.com
1) Important Safety Notice!
Make sure you read this section very carefully! Learn to recognize this
Safety Alert Symbol. The HD-e4100 Econ-O-Roll Coil Inserter has been
designed to provide a very high level of protection to an operator. Follow the
guidelines below while installing, operating and maintaining your machine.
Read this manual and keep and file this manual for future use.
¾Always replace fuses with the correct amperage and type (PDI P/N
001763 115VAC or 001664 230VAC);
9115VAC use; 1ea. FUSE,1 AMP 1/4 X 1 1/4 MDL-1-R
9230VAC use; 2ea. FUSE,1 AMP M5 X 20 GMA-1-R
Refer to the serial number label on the rear of the machine to
determine the voltage of your machine.
Serial Number Label Example.
¾If the machine runs erratically or if the wheel stops turning while the
machine is on, unplug the HD-e4100 and call your dealer
immediately for service.
¾Never attempt to service your machine unless you are a qualified
technician. There are no user serviceable parts inside the HD-e4100
Econ-O-Roll Coil Inserter.
¾Never operate the HD-e4100 Econ-O-Roll Coil Inserter if the
provided power cord does not fit your outlet. Power cord shall be
certified for the country where the machine will be installed.
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Issue “0” Part # 941005 www.RHIN-O-TUFF.com
2) Overview of the HD-e4100 Econ-O-Roll;
See Fig. A. The HD-e4100 has many useful features to increase your coil binding
productivity:
1- Adjustable Lower Roller: The Adjustable Lower Roller supports the lower side of
the coil while binding. It has 3 positions. Top position is for 5MM to 13MM coil,
middle position is for 14MM to 22MM, and the bottom position is for 23MM to 50MM
coil.
2- Doc-U-Form Book Former: allows you to form your book to allow for quick starting
and binding of large books.
3- Upper Roller: The soft Upper Roller grabs the coil and spins it into the book quickly
and effectively.
4- Left Handed Coiling Position: By moving the Adjustable Lower Roller into this
position and coiling from the back of the HD-e4100 provides for Left handed coiling.
Left Handed Coiling is a NEW Feature!
5- Rear Doc-U-Form book Former: Used with Left Handed Coiling.
6- Power Switch: This switch turns the HD-e4100 on and off. Pushing on the I symbol
side of the switch turns the machine ON, the Oturns the machine OFF.
7- Power Cord: In case of any emergency use the power cord as the main power
Cutoff!!!
8- Fuse Holder: Always replace fuses with the correct amperage and type (PDI P/N
001763 115VAC or 001664 230VAC);
9115VAC use; 1ea. FUSE,1 AMP 1/4 X 1 1/4 MDL-1-R
9230VAC use; 2ea. FUSE,1 AMP M5 X 20 GMA-1-R
Fig. A

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3) Placing the HD-e4100 in the proper location & Binding Styles;
Locate a clear work area with an outlet within 5 feet that provides a 15-amp service (16-amp
European) which is protected at the customer’s circuit box. The work area must be a solid,
firm cabinet or a heavy duty table with a flat level surface. Power cord shall be certified for
the country where the machine will be installed.
Placing your HD-e4100 Econ-O-Roll Coiler in the proper location will also depend on your
binding technique. If your binding technique is to punch and stack the entire job before
coiling, then positioning the HD-e4100 away from your punch for more work area may be
the best setup as well as leaving the HD-e4100 on its stand-alone feet as supplied. However
if your technique is to punch and coil a single book at one time and repeat until the job is
complete then mounting the HD-e4100 Coiler directly onto your punch may be the best
setup for you. Please see your dealer for mounting kits.
4) Detailed Use of the HD-e4100 Econ-O-Roll;
3.1) Doc-U-Form Book Former. See Fig. B. Turn the machine on. The Doc-U-Form
Book Former (1) shapes the binding end (2) of your book (3) so that insertion and
starting of the coil (4) is simple to do. Gently jog your book onto the Book Former until
formed. Then start the coil into the first 5 holes or more by spinning it by hand.
Fig. B

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4.2) Coiling. See Fig. C. Once the coil has been started, using both hands, rotate the
book (1) so that it is level to the table surface. While holding the book close to the
binding edge so that the pages and holes stay aligned, set the coil on top of the Lower
Roller (2) and lightly “bump” the coil against the Upper Roller (3) so that the HD-e4100
will spin the coil into the book. It may be preferred to pull the left end of the book away
from the Upper Roller (4) allowing the right end of the Upper Roller (3) to do all the
spinning of the coil, but you may fined other techniques work well also. In the next
section a new technique/feature is described. This new technique/feature is Left handed
coiling.
Fig. C
4.3) Left handed Coiling. See Fig. D. Before Left Handed Coiling, turn your HD-e4100
around so that the Rear Forming Bar faces you (1). Use the Rear Forming Bar to form
your book and start your coil from the Left (2). Once the coil has been started, using both
hands, rotate the book (3) so that it is level to the table surface. While holding the book
close to the binding edge so that the pages and holes stay aligned, set the coil on top of
the Upper Roller (4). You will immediately notice the biggest advantage to Left Handed
Coiling; Left Handed Coiling you can observe and dynamically control the insertion of the
coil as it dives into the holes of the book (5) and immediately correct for miss alignment.
Only the larger coil will use the Lower Roller in the upper position (6) as a rear guide.
Fig. D

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4.4) Crimping. See Fig. E. Once you have coiled your book crimping is made easy with the
crimping pliers provided. Orient your book with the coiled side toward you (1) as shown,
then on the right end of the book (1), orient the pliers with the dot (2) facing up. Open the
pliers and grasp them around the first coil that exits the book (3). While keeping the pliers
level with the book, snip the coil through. The pliers will finish the coil with an “L” shaped end
(4) facing the book. This helps keep the coil from backing out of the book. Now you can flip
the book over, keeping the coils toward you and repeat this same crimping technique to
complete the book. Or you can keep the book stationary and flip the pliers over, move to the
opposite end of the book and crimp the last coil that exits the book to complete the book.
Contact your dealer for Crimping Pliers.
5) Cleaning the HD-e4100 Econ-O-Tuff Coiler;
Caring for your HD-E4100 Econ-O-Roll is important for the proper function of the machine.
The finished tan and gray body should be cleaned with a very light water dampened cloth.
The upper and lower rollers should be cleaned with a rubber cleaner and rejuvenator
dampened cloth while the machine has been turned off and cooled.
6) Product Registration;
Product registration is important to establish trouble free warranty repair of any of your Rhin-
O-Tuff equipment. Please fill out and mail in the card provided with your machine or register
on-line at www.RHIN-O-TUFF.com .

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7) Optional Binding Station Accessories;
Attachable to NEW EZ-Coil 4101 Book Former: The HD-4102 Docking Station Links the HD-
e4100 Coil Inserter with the HD-4101 Book Former. Providing Controlled EZ-Coil Insertion
with larger coil sizes up to 50MM. The HD-4104 Coil Chute Keeps the coil tangle free.

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Part #941005 12/06