Ricoh D392 Installation guide

D392 Ring Binder Training
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Slide 1
V-C3 TECHNICAL TRAINING
OPTIONAL RING BINDER (D392)
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D392 Ring Binder Training
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Slide 2
Overview
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D392 Ring Binder Training
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Slide 3
External View
Do not use the empty
space below the output
tray as a storage area.
Left Door
Output Tray
Right Door
D392 service manual, Details, Overview, Important Parts

D392 Ring Binder Training
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Slide 4
Main Units
Pre-Punch
Jogger Unit Punch Unit
Binder Unit
Output Belt Unit
Stacker Unit
D392 service manual, Details, Overview, Important Parts
The binder unit contains the pre-bind jogger unit, ring supply unit, and clamp unit.
See the service manual for the locations of these within the binder unit.

D392 Ring Binder Training
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Slide 5
Inform the Customers
The next few slides contain points to tell the customers after you finish the
installation.

D392 Ring Binder Training
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Slide 6
Jams
Decals attached to the machine that provide
guidance for removing paper jams. Point out the
decal locations.
Detailed instructions on removing ring jams are
provided in the operating instructions under
"Removing Jammed Ring Combs".
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D392 Ring Binder Training
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Slide 7
Pulling out/Pushing in the Binder Unit
Always grip handle Mc8 when pulling out or pushing in the binder
unit.
Never touch any other surface of the binder unit when it is
moving.
To avoid injury the fingers, never push on the top of the binder
unit to slide it back into the finisher.
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D392 Ring Binder Training
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Slide 8
Do not Store Things Below the
Output Tray
Do not use the empty
space below the output
tray as a storage area.
Left Door
Output Tray
Right Door
D392 service manual, Details, Overview, Important Parts
Obstacles in this area (circled in the illustration) will interfere with the raising and
lowering of the tray and cause an error.

D392 Ring Binder Training
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Slide 9
Ring Opener
The customer can use this to add pages to a document that
is already bound.
The additional pages must be printed with punching only
(no ring binding).
The ring binder is limited to 100 pages.
If the customer needs to bind a 120-page document:
First, do a run of 100 pages with ring binding enabled.
Then, do a 20-page run for the remaining pages, with punching only (no ring
binding).
Then, use the ring opener to open the ring and add the remaining pages to the
completed document.
For details about the ring opener, see the Operating Instructions for the ring
binder. Troubleshooting, Inserting Pages into an Existing Ring Bound
Booklet

D392 Ring Binder Training
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Slide 10
Machine Component Overview
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D392 Ring Binder Training
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Slide 11
Main Units
Pre-Punch
Jogger Unit Punch Unit
Binder Unit
Output Belt Unit
Stacker Unit
D392 service manual, Details, Overview, Important Parts
This is a repeat of the slide that we saw at the start of the course, just to refresh
your memory after that arduous installation procedure.
The binder unit contains the pre-bind jogger unit, ring supply unit, and clamp unit.
See the service manual for the locations of these within the binder unit.

D392 Ring Binder Training
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Slide 12
Paper Path
Downstream Delivery
The transport
rollers feed the
paper straight
through the top of
the machine.
The switchback
junction gate stays
in the ‘up’ position.
Exit
Transport
Rollers
Switchback
Junction Gate
Entrance
D392 service manual, Details, Overview, Paper Transport
This is how paper feeds through the finisher if ring binding is not selected for the
job.

D392 Ring Binder Training
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Slide 13
Paper Path
Ring Binding - 1
The transport
rollers feed the
paper, until the
paper is part of the
way out of the exit.
Then, the exit
rollers stop, and the
switchback junction
gate lowers.
Exit Rollers
Exit
Transport
Rollers
Switchback
Junction Gate
D392 service manual, Details, Overview, Paper Transport
The first phase is similar to downstream delivery, until the paper stops after the
leading portion of the paper is fed past the exit.

D392 Ring Binder Training
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Slide 14
Paper Path
Ring Binding - 2
The exit rollers feed
in reverse.
The switchback
junction gate sends
the paper to the pre-
punch jogger.
This aligns the
paper for
punching.
Pre-Punch
Jogger
Punch Unit
Switchback
Junction Gate
D392 service manual, Details, Overview, Paper Transport
Now the paper is fed into the ring binder

D392 Ring Binder Training
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Slide 15
Paper Path
Ring Binding - 3
The punch unit
punches the paper
and sends it to the
pre-bind jogger.
This aligns the
paper for binding.
Pre-Bind
Jogger
Punch Unit
D392 service manual, Details, Overview, Paper Transport
Now the paper is fed into the ring binder

D392 Ring Binder Training
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Slide 16
Paper Path
Ring Binding - 4
The binding unit
swings to the left to
catch the stack.
The stack feeds
forward a short
distance, so that the
leading edge enters
the top of the binder
unit.
In the binding unit, the
clamp unit takes one
ring from the cartridge
and clamps it through
the punched holes in
the stack.
Then the clamp unit
moves back to the
vertical position.
Clamp Unit Ring
Cartridge
D392 service manual, Details, Overview, Paper Transport
Now the paper is fed into the ring binder.
The red arrow indicates the movement of the clamp unit in the binder unit.

D392 Ring Binder Training
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Slide 17
Paper Path
Ring Binding - 5
Output belt 1 moves
up to catch the
bound stack. Then
it moves down to
the same level as
output belt 2.
Output belts 1 and 2
then feed the stack
to the stacking unit.
Output Belt 2
Stacking Unit
Output Belt 1
D392 service manual, Details, Overview, Paper Transport
The red arrow indicates the movement of output belt 1 to catch the paper.

D392 Ring Binder Training
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Slide 18
Paper Feed and Switchback
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D392 Ring Binder Training
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Slide 19
Paper Feed
M101 (Entrance motor): Drives the entrance roller and the 1st
transport roller
M102 (Transport motor): Drives the 2nd, 3rd, 4th, and 5th
transport rollers
M103 (Exit motor): Drives the 6th transport roller and the exit
roller.
Feeds in reverse to feed the paper back into the machine for ring
binding.
M102
M101
M303
M301
M103
M201
D392 service manual, Details, Overview, Paper Feed and
Switchback

D392 Ring Binder Training
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Slide 20
Sensors
S102 (Transport sensor) and S103 (Exit sensor) detect jams
in the feed path
M103
S103 S102
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