Ricoh Lily User manual

Aficio Color 5106/5206
(Lily, A172/A199)
Service Manual
Issued May10, 1996, Ricoh CO., LTD.

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First Edition June 1996
PARTS CATALOG
Ricoh Company,LTD.

PARTS CATALOG
INTRODUCTION
This chapter instructs you the numbers and names of parts on this machine.
INDEX to PARTS CATALOG
Lily (Copier) (A172/A199)
DF62 (A610)
CS250 (A322)
Sorter Adapter Type J (A527)
SPU3 (A718)
Holder Type C (A702)

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Location of Unit .................................................................. 3
1.Exterior 1 (A172/A199)..................................................... 12
2.Exterior 2 (A172/A199)..................................................... 14
3.Operation Panel (A172/A199) .......................................... 16
4.Optics Section 1 (A172/A199).......................................... 18
5.Optics Section 2 (A172/A199).......................................... 20
6.Optics Section 3 (A172/A199).......................................... 22
7.Optics Section 4 (A172/A199).......................................... 24
8.Printer Section 1 (A172/A199).......................................... 26
9.Printer Section 2 (A172/A199).......................................... 28
10.1st And 2nd Paper Feed Tray (A172/A199).................... 30
11.3rd Paper Feed Tray (A172/A199) .................................. 32
12.Paper Supply Unit 1 (A172/A199) ................................... 34
13.Paper Supply Unit 2 (A172/A199) ................................... 36
14.Paper Supply Unit 3 (A172/A199) ................................... 38
15.Paper Feed Section 1 (A172/A199)................................. 40
16.Paper Feed Section 2 (A172/A199)................................. 42
17.By-pass Feed Table (A172/A199)................................... 44
18.Paper Registration (A172/A199)...................................... 46
19.Around The Drum (A172/A199)....................................... 48
20.Drum Unit 1 (A172/A199)................................................ 50
21.Drum Unit 2 (A172/A199)................................................ 52
22.Toner Tank Unit 1 (A172/A199)....................................... 54
23.Toner Tank Unit 2 (A172/A199)....................................... 56
24.Development Unit - Black (A172/A199)........................... 58
25.Development Unit - Cyan (A172/A199)........................... 60
26.Development Unit - Magenta (A172/A199)...................... 62
27.Development Unit - Yellow (A172/A199)......................... 64
28.Transfer Belt Unit 1 (A172/A199) .................................... 66
29.Transfer Belt Unit 2 (A172/A199) .................................... 68
30.Transfer Roller Unit (A172/A199).................................... 70
31.Transport Unit (A172/A199)............................................. 72
32.Belt Cleaning Unit (A172/A199)....................................... 74
33.Toner Collection Section (A172/A199)............................ 76
34.Fusing Unit 1 (A172/A199).............................................. 78
35.Fusing Unit 2 (A172/A199).............................................. 80
36.Fusing Unit 3 (A172/A199).............................................. 82
37.Fusing Unit 4 (A172/A199).............................................. 84
PARTS CATALOG
INTRODUCTION
This chapter instructs you the numbers and names of parts on this machine.
INDEX to PARTS CATALOG
June ,1 96

38.Drive Section 1 (A172/A199)........................................... 86
39.Drive Section 2 (A172/A199)........................................... 88
40.Drive Section 3 (A172/A199)........................................... 90
41.Drive Section 4 (A172/A199)........................................... 92
42.Electrical Section 1 (A172/A199)..................................... 94
43.Electrical Section 2 (A172/A199)..................................... 96
44.Electrical Section 3 (A172/A199)..................................... 98
45.Electrical Section 4 (A172/A199).....................................100
46.Frame Section 1 (A172/A199).........................................102
47.Frame Section 2 (A172/A199).........................................104
48.Frame Section 3 (A172/A199).........................................106
49.Frame Section 4 (A172/A199).........................................108
50.Main Control Board (A172/A199) ....................................110
51.IPU Board (A172/A199)...................................................116
52.AC Main Harness (A172/A199).......................................122
53.Decal And Document (A172/A199) .................................124
54.Special Tools (A172/A199)..............................................128
Parts Index ..........................................................................137
June ,1 96

Location of Unit
1. Exterior 1 (A172/A199)
See Page 12
2. Exterior 2 (A172/A199)
See Page 14
3. Operation Panel (A172/A199)
See Page 16
4. Optics Section 1 (A172/A199)
See Page 18
5. Optics Section 2 (A172/A199)
See Page 20
6. Optics Section 3 (A172/A199)
See Page 22
3

Location of Unit
7. Optics Section 4 (A172/A199)
See Page 24
8. Printer Section 1 (A172/A199)
See Page 26
9. Printer Section 2 (A172/A199)
See Page 28
10. 1st And 2nd Paper Feed Tray (A172/A199)
See Page 30
11. 3rd Paper Feed Tray (A172/A199)
See Page 32
12. Paper Supply Unit 1 (A172/A199)
See Page 34
4

Location of Unit
13. Paper Supply Unit 2 (A172/A199)
See Page 36
14. Paper Supply Unit 3 (A172/A199)
See Page 38
15. Paper Feed Section 1 (A172/A199)
See Page 40
16. Paper Feed Section 2 (A172/A199)
See Page 42
17. By-pass Feed Table (A172/A199)
See Page 44
18. Paper Registration (A172/A199)
See Page 46
5

Location of Unit
19. Around The Drum (A172/A199)
See Page 48
20. Drum Unit 1 (A172/A199)
See Page 50
21. Drum Unit 2 (A172/A199)
See Page 52
22. Toner Tank Unit 1 (A172/A199)
See Page 54
23. Toner Tank Unit 2 (A172/A199)
See Page 56
24. Development Unit - Black (A172/A199)
See Page 58
6

Location of Unit
25. Development Unit - Cyan (A172/A199)
See Page 60
26. Development Unit - Magenta (A172/A199)
See Page 62
27. Development Unit - Yellow (A172/A199)
See Page 64
28. Transfer Belt Unit 1 (A172/A199)
See Page 66
29. Transfer Belt Unit 2 (A172/A199)
See Page 68
30. Transfer Roller Unit (A172/A199)
See Page 70
7

Location of Unit
31. Transport Unit (A172/A199)
See Page 72
32. Belt Cleaning Unit (A172/A199)
See Page 74
33. Toner Collection Section (A172/A199)
See Page 76
34. Fusing Unit 1 (A172/A199)
See Page 78
35. Fusing Unit 2 (A172/A199)
See Page 80
36. Fusing Unit 3 (A172/A199)
See Page 82
8

Location of Unit
37. Fusing Unit 4 (A172/A199)
See Page 84
38. Drive Section 1 (A172/A199)
See Page 86
39. Drive Section 2 (A172/A199)
See Page 88
40. Drive Section 3 (A172/A199)
See Page 90
41. Drive Section 4 (A172/A199)
See Page 92
42. Electrical Section 1 (A172/A199)
See Page 94
9

Location of Unit
43. Electrical Section 2 (A172/A199)
See Page 96
44. Electrical Section 3 (A172/A199)
See Page 98
45. Electrical Section 4 (A172/A199)
See Page100
46. Frame Section 1 (A172/A199)
See Page102
47. Frame Section 2 (A172/A199)
See Page104
48. Frame Section 3 (A172/A199)
See Page106
10

Location of Unit
49. Frame Section 4 (A172/A199)
See Page108
11

1. Exterior 1 (A172/A199)
12

1 A172 1270 Right Cover Assy 1
2 A172 1272 Right Cover Cap 1
3 A172 7301 Operation Panel Assy - LT (A172) 1
3 A172 7302 Operation Panel Assy - A4 (A172)(RIC/INF) 1
3 A172 7303 Operation Panel Assy - A4 (A172)(NRG) 1
3 A199 7301 Operation Panel Assy - LT (A199) 1
3 A199 7302 Operation Panel Assy - A4 (A199)(RIC/INF) 1
3 A199 7303 Operation Panel Assy - A4 (A199)(NRG) 1
4 AW03 0034 Optics Fiber Cable - 1400mm 1
5 A172 1260 Rear Upper Cover 1
6 A172 1275 Left Cover Assy 1
7 A109 1276 Left Cover Bracket 2
8 A172 1280 Sorter Cap - Large 1
9 A172 1279 Sorter Cap - Small 2
10 A134 1328 Small Cap 2
11 AF04 3090 Copy Tray Assy 1
12 A109 4775 Stepped Screw - M5 2
13 A172 1964 Scale Cap 5
14 A172 1900 Left Scale - A4 1
14 AC04 2153 Left Scale - LT 1
15 A109 1911 Exposure Glass Assy 1
16 A172 1264 Front Left Upper Cover 1
17 A172 1901 Rear Scale - A4 1
17 A172 7821 Rear Scale - LT 1
18 AA14 0065 Stepped Screw - M3x6 7
19 A172 1300 Rear Cover Assy (115V) 1
19 A172 1303 Rear Cover Assy (230V) 1
20 A166 1349 Cap - DF Unit 1
21 A172 1266 Right Upper Cover 1
22 A172 1277 Dust Filter Cover 1
23 A172 1265 Original Exit Guide 1
24 A172 1262 Left Upper Cover 1
25 A172 1263 Front Right Upper Cover 1
26 AF04 3076 Copy Tray Slide 1
27 AF04 3091 Copy Tray 1
28 AF04 3092 Copy Tray Guide 1
29 C225 2866 Decal - Key Top Cover (REX) 1
29 C225 2867 Decal - Cover - Panel - Nashua 1
29 A153 6409 Decal - Keytop Cover (GES) 1
100 0344 0060F Philips Truss Head Screw - M4x6
101 0314 0060B Philips Pan Head Screw - M4x6
102 0344 0080F Philips Truss Head Screw - M4x8
Index
No. Part No. Qty Per
Assembly
Description Index
No. Part No. Qty Per
Assembly
Description
1. Exterior 1 (A172/A199)
13

2. Exterior 2 (A172/A199)
14

Index
No. Part No. Qty Per
Assembly
Description Index
No. Part No. Qty Per
Assembly
Description
1 A134 1393 Platen Cover Assy 1
2 A406 9505 Platen Cover Sheet - 10 Sheet/1 Set 1
3 AA16 2053 Platen Cover Pad 1
4 A134 1394 Front Platen Cover 1
5 A053 1957 Flex Hinge - Platen Cover 2
6 A134 1395 Rear Platen Cover 1
7 A134 1396 Original Holder 1
8 A100 1324 Positioning Sensor Shutter 1
9 A100 1310 Platen Cover Hinge Assy 1
10 A100 1325 Hinge Spacer 1
11 A153 1380 Platen Cover Bracket 1
12 5215 1667 Platen Cover Stud 2
13 A172 1340 Right Door Assy (A172/A199)(SVN/INF/NRG) 1
13 A172 7100 Door - Right - Ric - Edit (A172-RIC) 1
13 A199 7100 Door - Right - Ric - Basic (A199-RIC) 1
14 A109 1290 Right Upper Door Hinge 1
15 A109 1291 Right Lower Door Hinge 1
16 A109 1374 Right Inner Cover 1
17 A109 1553 Decal - Misfeed Removal B 1
18 A109 1552 Decal - Misfeed Removal A 1
19 A172 1290 Left Door Assy (A172/A199)(RIC) 1
19 A172 7115 Left Door Assy (A172/A199)(NRG) 1
19 A172 7105 Door - Left - Savin - Edit (A172-SVN) 1
19 A199 7105 Door - Left - Savin - Basic (A199-SVN) 1
19 A172 7120 Door - Left - Inf - Edit (A172-INF) 1
19 A199 7120 Door - Left - Inf - Basic (A199-INF) 1
20 AG07 0004 Magnetic Catch 2
21 A109 1307 Left Upper Door Hinge 1
22 AA14 5180 Pin - Hinge 2
23 A109 1306 Left Door Hinge Plate 1
24 A109 4776 Hinge Support Plate 1
25 A109 1308 Left Lower Door Hinge 1
26 A172 1294 Left Door Stopper 1
27 A109 1554 Decal - Misfeed Removal D 1
28 A109 1135 Safety Switch Actuator 1
29 A109 1310 Fusing Lever Stopper 1
30 5215 2843 Left Spring - Platen Cover 1
31 5215 2842 Right Spring - Platen Cover 1
32 5215 2844 Slide Supporter 2
33 5215 2840 Pin - 4x115mm 3
34 5215 2838 Rubber Magnet 1
35 5215 2845 Plate - Magnet 1
36 5215 2846 Platen Base 1
37 5215 2847 Base Holder 1
38 A069 1972 Arm Holder 1
39 5215 2837 Shaft 7x40mm 1
40 5215 2836 Sleeve - 8x34mm 1
41 A100 1311 Balancer Spring 1
42 A172 1591 Decal - Color (SVN/INF/NRG) 1
42 A172 1595 Decal - Color (RIC) 1
43 A172 6703 Decal - Operation 1
44 AA00 1377 Decal - Positioning Display - B2 1
45 A172 6704 Model Name Plate - Ges - 2606E 1
45 A172 6705 Model Name Plate - Nashua - C606E 1
45 A172 6706 Model Name Plate - Rex - CC8606E 1
45 A199 6704 Model Name Plate - Ges - 2606 1
45 A199 6705 Model Name Plate - Nashua - C606 1
45 A199 6706 Model Name Plate - Rex - CC8606 1
100 0414 0142W Tapping Screw - M4x14
101 0344 0060F Philips Truss Head Screw - M4x6
102 0434 0102W Tapping Screw - M4x10
103 0344 0080F Philips Truss Head Screw - M4x8
104 0354 0100W Philips Pan Head Screw - M4x10
105 0720 0030E Retaining Ring - M3
106 0314 0050W Philips Pan Head Screw - M4x5
107 0805 0083 Retaing Ring - M4
2. Exterior 2 (A172/A199)
15

3. Operation Panel (A172/A199)
.2
,+.
,+.
16