Rinnai RDV600N User manual

Ember
Installationguide
Models: RDV600N/RDV600L
  RDV700N/RDV700L

Appliance must be installed with a Rinnai approved flue
system.
This appliance shall be installed in accordance with:
- Manufacturer’s installation instructions
- AS/NZS 5601 Gas Installations
Installation, servicing and repair shall be carried out only
by authorised personnel.
Warning
Improper installation, adjustment, alteration, service or
maintenance can cause property damage, personal injury
or loss of life.
For more information about buying, using,
and servicing of Rinnai appliances call:
0800 RINNAI (0800 746 624).
Rinnai New Zealand Limited
105 Pavilion Drive, Mangere, Auckland
PO Box 53177, Auckland Airport, Auckland 2150
Phone: [phone]
Email: [email protected].nz
Web: www.rinnai.co.nz
www.youtube.com/rinnainz
www.facebook.com/rinnainz
Important:

cnt:
Before you start..........................................................4
Ember specification ...................................................5
Dimensions.................................................................6
Gas and electrical supply............................................8
Enclosure dimensions ................................................9
Clearances from combustibles...................................10
TV installation.............................................................12
Ember masonry installation overview ........................14
Ember mock chimney installation overview ..............16
Installing the zero clearance frame ............................18
Attaching the flexi flues to the spigot plate ...............19
Burn media installation...............................................20
Adding some of the granules and the glass ...............21
Log set installation .....................................................22
Stone set installation ..................................................24
Commissioning ..........................................................26
Installing the frame.....................................................27
Test operation and lighting sequence........................28
Installation checklist and customer handover ...........28
Wiring diagram...........................................................29
Ember flueing.............................................................30
Flueing options...........................................................32
Horizontal terminations (mock chimney)..................33
Vertical terminations (mock chimney).......................34
Vertical termination (masonry chimney) ...................35
Horizontal termination (masonry chimney) ..............36
Flue kits and components ..........................................37

4|EmberInstallationGuide:12890-A01-17
Beforeyoustart
Unpack the appliance and components and check for damage. DO NOT install any damaged items.
Check all components have been supplied and that you have the correct gas type.
Read these instructions to get an overview of the steps required before starting the installation. Failure
to follow these instructions could cause a malfunction of the appliance. This could result in serious injury
and/or property damage.
Ensure the flue termination will meet the required flue clearances as shown in AS/NZS 5601.1 before
installation.
Item Masonry installation Mock chimney installation
Ember 600 Ember 700 Ember 600 Ember 700
Engine
The Ember engine comes with; remote control (batteries inserted), operation and installation guides, granule packs, rockwool,
crushed glass, and flexible gas connection.
4-sided or 3-sided frame
Zero clearance frame
Infill panel (if needed)
Infill panel only needed if the cavity is slightly larger than the framepanel will cover the gap behind the fire and 3-sided frame.
700 Masonry frame
Wider masonry frame for the Ember 700,
designed to cover a larger cavity opening.
A must-have for mock chimney installations as it
gives automatic clearances to combustibles and
is critical for keeping the installation square.
Burn media Option of a log or stone setensure you
have the correct set before starting, they are
different for each model.
Masonry flue components
Flexi flue components for a vertical or
horizontal chimney termination
Mock chimney flue components
Flue components for a vertical or horizontal
termination.

EmberInstallationGuide:12890-A01-17|5
Emberspecification
Ember 600 specification summary
Input = 12-23 MJ/h
Output = 2.5-5.0* kW
Efficiency = 77% (on high)
Heating area = up to 85 m2**
Gas type = NG or ULPG
Ember 700 specification summary
Input = 14-27 MJ/h
Output = 3-6.0* kW
Efficiency = 77% (on high)
Heating area = up to 99 m2**
Gas type = NG or ULPG
A direct vent inbuilt gas fireplace with a glass front
and convection fan, pushing warm air from the
top of the appliance. Operated with an infra-red
remote control.
Different burn media and frame options available.
* Will vary according to gas type and flue configuration.
** Will vary depending on geographical location in NZ.
Suitability
Suitable for masonry installations and installations
into a mock chimney, in open plan areas and living
rooms.
Data plate
Located on the lower RHS of the base panel in
front of the gas control.
Convection fan
120 V AC 50 Hz 2-speed centrifugal blower.
Lighting
Halogen lamps 240 V 25 W x 2.
Gas connection
Brass ½ “ BSPT male fitting, the gas supply
terminates inside the heaterlower right hand
side of the appliance.
Ignition
230-240 V AC 50 Hz high voltage electronic spark
generation unit.
Installation considerations
Room sizesmaller rooms will heat up quickly,
and due to the efficiency of the appliance, the
Ember will turn to a low flame setting once the set
temperature has been reached.
For efficient performance Rinnai recommends
installing the fire as close to the floor as possible.
If the unit is installed higher up the wall the
movement of air from the convection fan,
depending on the room configuration, could
create draughts.
Noise level: 37-45 dB(A)
Flueing: Masonry
Colinear flexi flue, air intake Ø 75 mm, exhaust
Ø 100 mm. Appliance must be installed with a
Rinnai Ember flue system.
Flueing: Mock chimney
Colinear (air intake Ø 75 mm, exhaust Ø 100 mm)
to coaxial direct vent flueing (inner Ø 100 mm,
outer Ø 170 mm). Appliance must be installed with
a Rinnai Ember flue system.
Electrical
This heater has a 1.5 m power cord with a three pin
plug supplied. The power cord passes through a
slot in the back left hand corner of the appliance.
t High = 110 W
t Standby = <1W
Safety devices
Flame failure sensing system, pressure relief,
overheat safety switch, air temperature sensor,
thermal fuse, overcurrent fuse, and spark
detector.
Temperature control
Once the unit is turned on the infra-red
remote* is used to control the flame
height and heat output.
If the remote is not used the Ember will
automatically modulate between the
burner settings to maintain the default
set temperature of 22 °C.
* Temperature sensor is located in the bottom of the remote
Weights
t Ember 600 = 51 kg
t Ember 700 = 55 kg
23
136 mm
34 mm
depth - 11 mm

6|EmberInstallationGuide:12890-A01-17
Dimensions(mm)
Ember 600 with 3-sided frame (masonry installations or mock
chimney installations with a hearth)
580
640
618
380
590
18
287
Ember 600 with 4-sided frame (mock chimney installations)
580
640
644
380
590
26
18
287
695
790
95 95600
540 mm
500 mm
Viewable glass
dimensions, same
for both 600
models
infill panel

EmberInstallationGuide:12890-A01-17|7
Ember 700 with 4-sided frame (mock chimney installations)
618
740 380
590
680
18
312
740
644
380
590
26
680
18
312
658
825
92.5 92.5
700
695
890
95 95
Ember 700 with 3-sided frame (masonry installations or mock
chimney installations with a hearth)
640 mm
500 mm
Viewable glass
dimensions, same
for both 700
models
infill panel masonry
frame

8|EmberInstallationGuide:12890-A01-17
Gassupply
Gas pipe sizing must consider the gas input to this appliance, as well as other gas
appliances in the premises. The gas supply termination is inside the heater, and
enters from the lower right hand side of the appliance.
Purging the gas supply
Foreign materials and debris such as swarf,
filings etc. must be purged from the gas
supply. Failure to do so may cause damage to
the control valve causing it to malfunction.
Gas connection
A small spanner has been provided, located
in the commissioning pouch on top of the
PCB cover, to help with the gas connection as
space is quite tight. Please return the spanner
to the pouch when finished.
The use of a rubber hose for any gas
connection to a fixed appliance is not
authorised by the manufacturer.
Electricalsupply
The Ember is fitted with a 1.5 m power cord and 3-pin plug.
The power cord passes through a slot in the back left hand
corner of the appliance.
The connection is either direct wired* or connected to a
power point within the cavity. This must be connected to
a dedicated earthed power point. The electric isolation
switch must be accessible after the appliance has been
installed.
The fire must not be located immediately below a socket
outlet (potential fire hazard).
If the supply cord is damaged, it must be replaced by a licensed tradesperson. This must be a
genuine replacement part available from Rinnai.
* Consult a qualified electrician if direct wiring is required as it must comply with AS/NZS 5601 and AS/NZS 3000 and other
relevant local regulations
approx. 320 mm

EmberInstallationGuide:12890-A01-17|9
Enclosuredimensions
Masonry Mockchimney
600 700
W-width 700 mm 800 mm
H-height 700 mm 700 mm
D-depth 400 mm min. 400 mm min.
Framing dimensions above are before the zero clearance
frame is fitted.
For mock chimney installations the Ember MUST BE
installed with the Ember Zero Clearance frame, which
gives the required clearances to combustibles.
Actual chimney size needs to be at least 200 x 200 mm
for the two flexi flues to fit down the chimney.
Cornerinstallations
The Ember must be positioned within the enclosure on a flat level surface that
allows free movement of the appliance. The enclosure must be capable of
supporting 1.5 times the weight of the Ember.
702 min.
1404
25
993
752 min.
1504
25
1063
Ember 600 Ember 700
600 700
W-width
Infill panel*
Masonry frame*
600 mm
600-750 mm
N/A
700 mm
700-850 mm
700-785 mm
H-height
Infill panel*
Masonry frame*
600 mm
600-675 mm
N/A
600 mm
600-675 mm
600-638 mm
D-depth 400 mm min. 400 mm min.
* Enclosure dimensions can be larger if using an infill
panel or a masonry frame.

10|EmberInstallationGuide:12890-A01-17
Clearancesfromcombustibles
The clearances listed below, measured from the edge of the glass, are
minimum clearances unless otherwise stated.
While the heater is operating
The appliance must not be installed where
curtains or other combustible materials
could come into contact with the heater.
The 400 mm side clearance includes side
walls. The 1000 mm clearance is in front of
the fire.
Floor protection
Heat from this fire may over time affect
the appearance of some materials used
for flooring, such as, carpet, vinyl, cork
or timber. This may be amplified if the air
contains cooking vapours or cigarette
smoke. To avoid this occurring, it is
recommended that a mat be placed in
front of the appliance.
Mantels and surrounds
Combustible mantels and surrounds
require clearance from the unit to
minimise the risk of fire. Mantels and
surrounds, made of combustible materials
such as wood, are allowed providing they
are outside the minimum clearances
shown.
Hearths
A hearth is not necessary but can be used
for decorative purposes or protection
of sensitive flooring if required. A hearth
must not obscure the front of the fire or
obstruct the fire in any way (including the
frame around the fire).
Wall surface above the fire
The temperature of the wall surface
directly above the fire may get warm
and distort paint finishes, or distort vinyl
wall coverings. For durability of surfaces,
please contact the manufacturer for their
specification.
AMantel needs to be a min. of 400 mm away from the
edge of the glass.
B Max. mantel depth at 400 mm (A) is 250 mm max.
CSurround needs to be a minimum of 400 mm away
from the edge of the glass.
For every 50 mm of added mantel depth there must be
an additional 100 mm of clearance from the edge of the
glass. For example:
MANTEL DEPTH A: CLEARANCE REQUIRED
300 mm 500 mm
350 mm 600 mm
400 mm 700 mm
A
c
B- mantel depth
400 mm
400 mm 400 mm
1000 mm

EmberInstallationGuide:12890-A01-17|11
The below diagrams are to assist people in determining the clearance area around the Ember
without having the unit on site. The 4-sided frame is shown as this is the frame used in mock
chimney installations, which typically have mantels and surrounds made of combustible material.
The 4-sided frame sits approximately 26 mm below the engine, refer dimension diagrams.
Glass width
540400 400
654 400
Clearance Clearance
Minimum above fire
1340
Ember 600 4-sided frame
Glass width
640400 400
654 400
Clearance Clearance
Minimum above fire
1440
Ember 700 4-sided frame
Distance off the floor
could be 0-400 mm.

12|EmberInstallationGuide:12890-A01-17
TVinstallation
The Ember has a fan that distributes warm air from the top of the appliance
out into the room. As warm air is dispersed outwards, as opposed to directly
upwards, installation of a TV may be an option.
The diagram shows
recommended clearances
when installing a TV directly
above the Ember, or into a
recess. All dimensions are in
millimetres.
400 mm dimension
The 400 mm dimension
is the minimum clearance
required to a mantel. The
image adjacent shows the
dimension from the edge
of the frame, in the case
of the Ember the 400 mm
dimension is to be taken from
the edge of the glass.
Always check with the TV
manufacturer
It is up to the owner to check
the TV installation with the TV
manufacturersome have
warranty conditions that state
a TV is not to be installed
above a fireplace.
Rinnai does not accept any
responsibility for damage to
a TV resulting from the use of
this information.
At least the
depth of the TV
400 mm
minimum
400 mm
minimum

EmberInstallationGuide:12890-A01-17|13
Installation
Installation,servicingandrepair
shallbecarriedoutonlyby
authorisedpersonnel.

14|EmberInstallationGuide:12890-A01-17
Embermasonryinstallationoverview
1
2
Modify the enclosure
Ensure the enclosure meets the requirements set out on p. 9.
Gas and electrical connections
Prepare gas and electrical connections, refer p. 8.
3Connect flexi to flue terminal
Stretch out the flexi to the required length and attach to the flue terminal using the
clamps provided. Seal the terminal to the chimney plate and weatherproof any openings
using appropriate silicone sealant.
4Drop flexi down chimney
Drop the flexi flue down the chimney, making sure you have the intake and exhaust flues
in the correct position, and seal the chimney plate to the chimney.
5Attach flexi flues to the flue spigot plate
Undo the two front screws holding the flue spigot in place and attach the flexi to the
spigot using the clamps provided. Screw/rivet in place to stop any movement, refer p. 19.
6If using the infill panel or masonry frame attach the side brackets
Attach the side brackets provided with the infill panel or masonry frame, using the screws
provided, to the Ember engine using the top and bottom fixings.
7Attach flue to the fire
Line up the spigot plate with the flue guide rails on top of the unit, slide the unit in place,
and secure spigot—two front screws.
8Secure Ember to the enclosure
This can be done two ways depending on the installation:
1. Secure to the enclosure via the existing flanges on the engine, or
2. If using the infill panel or masonry frame, attach the side brackets* to the Ember
engine with screws*, using the top and bottom fixings. Slide the Ember in place, and
secure the side brackets to the enclosure, using the three outer screw positions on
each bracket, to the brickwork using suitable fixings (not provided).
* Provided with the infill panel or masonry frame
9Complete the gas connection
Make the gas connection.
10 Install the burn media and commission
Install the glass, granules, rockwool, logs or stones. Refit the combustion chamber glass
and commission, refer p. 20-26.
11 Install the frame and infill panel (if using)
Install the masonry or the 3-sided frame and infill panel* (if using), refer p. 27.
* Separate installation instructions are provided with the infill panel.

EmberInstallationGuide:12890-A01-17|15
Make sure the chimney cap is
weathertight. Flexi flue also needs to be
secured to the flue cowl using the clamps
provided—these need to be riveted/
screwed in place to reduce the risk of
movement.
Check the size of the chimney before
doing anything. It needs to be at least
200 x 200 mm for the colinear flexi flue
to fit down.
When dropping the flexi flue down the
chimney make sure you have the intake
and exhaust flues in the correct position.
The intake is on the left.
Flexi flues clamped and riveted/screwed
in place to the engine spigot plate. Due
to the weight it’s best to support the
underside of the plate to stop the flexi
flues from extending too much.
Base of masonry enclosure MUST
BE level and allow free movement of
the appliance for maintenance and
servicing.
The Ember engine must be secured
to the enclosure via the top and side
flanges. This can be done directly into
the enclosure, into the infill panel or
masonry frame using the side brackets
provided.
Intake Ø 75 mm left hand side. Exhaust Ø 100 mm right hand side.
Maximum flue length is 8 m.

16|EmberInstallationGuide:12890-A01-17
Embermockchimneyinstallationoverview
1
2
Modify the enclosure
Ensure the enclosure meets the requirements set out on p. 9.
Gas and electrical connections
Prepare gas and electrical connections, refer p. 8.
3Install the zero clearance frame
Install the zero clearance frame into the enclosure and fix in place with the screws
provided. This frame is critical and must be installed as it automatically gives the required
clearances to combustibles. Refer p. 18 for installation details.
4Flue system installed
Install the coaxial* to colinear adaptor. Ensure it is self supported with the frame and
screwed in place. Attach the intake and exhaust flexi flues to the adaptor, clamp and screw
into placecheck clearances are maintained. Add colinear sections as required, these
twist and lock into place.
5Cladding
A sheet of cladding can be applied over the whole section until the Ember is ready to be
installed. A hole can be cut using the zero clearance frame as the template.
6Attach flexi flues to the flue spigot plate
Undo the two front screws holding the flue spigot in place and attach the flexi to the
spigot using the clamps provided and screw into place, refer p. 19.
7Attach the flue spigot back onto the engine
Line up the spigot plate with the flue guide rails on top of the unit, slide the unit into place,
and secure the spigottwo front screws.
8Secure Ember to the zero clearance frame
Secure engine to the zero clearance framenine screw positions (three LHS, three top,
and three RHS).
9Complete the gas connection
Make the gas connection.
10 Install the burn media and commission
Install the glass, granules, rockwool, logs or stones. Refit the combustion chamber glass
and commission, refer p. 20-26.
11 Install the frame
Install the frame, refer p. 27.
* Can’t be more than 600 mm maximum due to the heat from the colinear flexi flues.

EmberInstallationGuide:12890-A01-17|17
Flue cowl needs to a 500 mm clearance from
the nearest ridge line of the roof. In this instance
the flue pipe has been painted to match the
roof.
Self-supporting coaxial flue; inner
Ø 100 mm, outer Ø 170 mm. Requires
10 mm clearance to a combustible
surface. Flue pipes twist and lock into
place.
Colinear to coaxial adaptor supported
and secured in place. Flexi flues clamped
and screwed to the connections.
Base of enclosure MUST BE level
and allow free movement of the
appliance for maintenance and
servicing.
Zero clearance frame installed.
600 mm maximum
Maximum vertical flue length
is 10 m. If adding 2 x 45 °bends
(maximum number of bends),
then the flue length reduces by
2 m, refer p. 33.

18|EmberInstallationGuide:12890-A01-17
Installingthezeroclearanceframe
For mock chimney installations the zero clearance frame is a mandatory
requirement to ensure a safe installation for the homeowner. It is a universal
frame for both models, that allows for different opening sizes. Refer to the
line drawings below to see how each frame is put together. N.B: The zero
clearance frame is fitted prior to final cladding.
1
2
Assemble the frame
Screw all four sides of the zero clearance frame together.
Fix the frame to the enclosure
Fix the assembled frame to the enclosure by screwing through the folded edges of the
side and top sections. Please note that the bottom strip of the zero clearance frame sits
level with the bottom of the cavity.
3Remove bottom strip
Once the zero clearance frame is securely fixed, the bottom strip needs to be
removed. This must be done otherwise the Ember frame will not fit properly.
IMPORTANT
22
2
11
11
3
The frame serves three purposes:
1. Maintains the required clearances to combustibles around the fire
2. Keeps the enclosure square and provides rigidity above the fireplace
3. Allows for a thin profile frame and for the engine to slip easily in and out of the enclosure
600
600 600
600
To assemble the Ember 600
frame use the inner fixing holes.
Please note the position of the
side and lower brackets.
Ember 600 setup Ember 700 setup
700 700
700 700
To assemble the Ember 700
frame use the outer fixing holes.
Please note the position of the
side and lower brackets.
1

EmberInstallationGuide:12890-A01-17|19
Attachingtheflexifluestothespigotplate
The flexi flues need to be securely fixed to the engine spigot plate using the
clamps provided. To do this the spigot plate needs to be temporarily removed
from the engine—undo the two front screws holding it in place.
Flue guide rail on either side of the engine.
The spigot plate slides in and out of this.
Flue clamp holding the flue onto the
spigot plate. Important: This also needs
to be screwed/riveted in place to stop any
movement of the flue.
Helpful tip
Once the flue is connected to the spigot
plate it will be free-hanging. To avoid
damage to the flue it’s best to support this
within the cavity while waiting to install the
engine.
Tabs to hold the plate in place
Top view showing flues clamped and the spigot plate in place on top of the engine

20|EmberInstallationGuide:12890-A01-17
Burnmediainstallation
Experience has shown that the majority of performance problems
are caused by burn media being installed incorrectly. Please take
the time to read and follow these instructions as malfunctioning
due to incorrect burn media placement is not covered by
warranty.
The Ember MUST NEVER be used with other burn media or burn
media that is damaged.
Ember 600/700 burn media sets - they are different and can’t be interchanged
The Ember 600 and 700 burn media sets are different. The Ember 600 stone set has six less
stones and the log set is narrower and shorter—ensure you have the correct kit before starting.
Ember 600 stone set - laid out in
the correct order
Positioning guide picture fixed to the unit will help
There should be a wonderful closeup picture secured to the fire to help you decipher what goes
where. Use this in conjunction with these instructions to help with the installation.
Ember 600 log set Ember 700 log set
Back log
Front log
Left log
Middle log
Right log
Front log
Back log
Left log
Right log
Middle log
Ember 700 stone set - laid out in the correct
order