Ritchie 1422 Technical Document

Instruction Manual
& Operating Guide

Signed:-
EC Declaration of Conformity
Equipment: .............................................................................................................
Model No: .............................................................................................................
Serial No: .............................................................................................................
in accordance with BS EN ISO/IEC 17050-1:2004
David Ritchie (Implements) Ltd.,
Carseview Road, Forfar, Scotland DD8 3BT
declare that:
in accordance with the following directive:
2006/42/EC Conforms with the essential requirements of the Machinery Directive
and its amending directives
Robert Ritchie Al agr E
Agricultural Sales Director
at:- David Ritchie Implements Ltd. Forfar, UK
on:- 20th December 2010
8 Bale Windrower Accumulator
1422
has been designed and manufactured to the following specifications:
BS EN ISO 12100 -1: 2003 Safety of Machinery - Basic concepts, general principals for design - Basic
terminology, methodology.
BS EN ISO 12100 -2: 2003 Safety of Machinery - Basic concepts, general principals for design -
technical principals and specifications.
BS EN 982: 1996
Safety of machinery. Safety requirements for fluid power systems and their components - Hydraulics
BS EN ISO 4254-1:2009
Agricultural machinery - Safety - Part 1: General requirements
BS EN ISO 13857:2008
Safety of machinery - Safety distances to prevent hazard zones being reached by upper and lower limbs.
BS EN ISO 14121-1: 2007
Safety of machinery - Risk assessment - Part 1: Principles

Contents
8 Bale Windrower Accumulator - Model 1422
Pages
Foreword ........................................................................................... 4
Warranty ........................................................................................... 5
Intended Use ..................................................................................... 5
Safety Information......................................................................... 6, 7
Features and Specifications ............................................................... 8
Machine Overview ............................................................................. 9
Preparation ................................................................... 10, 11, 12, 13
Setting Up and Adjustment ............................................................. 14
Optional Hydraulic Release Kit (1422-600) ................................ 15, 16
Operation .................................................................................. 17, 18
Further Adjustments ........................................................................ 19
Parts List .................................................................................... 20, 21
Lubrication & Maintenance ............................................................. 22
3

4
Foreword
The Cook 8 Bale Windrower Accumulator has
been designed for the grouping together of
bales and is not intended for any other use.
David Ritchie Implements shall not be liable
for damage resulting from misappropriate
use of the machine. The user shall bear all
responsibility.
Intended use also comprises adherence to the
operating, maintenance and servicing
instructions contained in this manual.
The machine must only be used in perfect
working condition. Any functional disorders,
especially those which affect the health and
safety of personnel must be rectified
immediately.
The Bale Accumulator must only be used by
an experienced, competent operator who has
been trained in the use of the machine and
who has read the operator’s instruction
manual.
Following the setting up, operating and
maintenance instructions contained in the
manual should allow the operator to achieve
the best performance from the machine,
resulting in increased reliability.
Operator’s should read carefully all safety
notes contained within the manual prior to
using the machine in order to help avoid
dangerous situations, expensive repairs and
prolonged downtime. In addition operator’s
should also read any relevant legislation
regarding health and safety and accident
prevention applicable to the country in which
the machine is to be used.
The right to alter specifications, equipment
and maintenance instructions at any time,
without notice is reserved as part of our policy
of continuous development and
improvement.
No liability can be accepted for inaccuracies
or omissions in this manual, although every
possible care has been taken to make it as
complete and accurate as possible.
Owners who encounter a problem not
covered in this manual should contact David
Ritchie Implements Ltd at the address given
on the rear cover of the manual, or consult
their local Ritchie dealership.

5
Warranty
The machine should be checked over at time
of delivery for transport damage. Check also
that the specification is complete and that the
data plate contains the serial number of the
machine. All claims must be delivered to the
manufacturer in written form within 48 hours.
David Ritchie Implements Ltd. guarantee
subject to certain conditions that the goods
supplied will be free of defects both in material
and workmanship.
The following conditions apply:-
• The machine should only be used for the
purpose indicated in this manual.
• Service and warranty work is carried out only
by authorised Ritchie dealers.
• The original specification of the machine has
not been subject to unauthorised
modification.
Correct operation of the machine and regular
maintenance will help to prevent breakdowns.
If however operating trouble is experienced
during the warranty period the following
actions should be adopted:-
Notify the dealer immediately from whom the
machine was purchased, quoting the model
and serial number.
Do not operate the machine. Damage
resulting from failure to report a fault may
not be covered by warranty.
The manufacturer cannot accept liability for
damage to machines or third party through
operational negligence.
Intended Use
The Cook 8 Bale Windrower Accumulator
model 1422, is designed to work behind most
modern balers, where bale sizes are 14” - 16”
high and 18” or 19” wide. Bales should be in
the region of 36” in length and not more than
42”.
The Bale Accumulator is attached to the Bale
Chamber to accept bales via a front chute.
Each bale is guided through the Accumulator
until 2 rows of 4 bales have been formed. The
Windrower Accumulator allows the operator
to hold the pack whilst the next pack is being
formed, with the operator releasing when
convenient. When released behind the
machine packs are ready for handling with
the ‘Ritchie Flat Eight Grab’.
The machine is designed to be used by a single
operator only (tractor driver).
Inappropriate Use
The machine must not be used for purposes
other than those indicated in this manual.

Safety Information
Please read these instructions carefully.
Ignoring these instructions could result
in personal injury or damage to the
machine.
These instructions apply to all personnel
involved with the operation, maintenance and
servicing of the machine.
General
The machine must only be used by an
experienced, competent operator who has
been trained to use the machine.
The operator should consult the tractor
handbook, and Baler Instruction book for
information and instruction on safety issues.
Only operate this machine from the tractor
seat (work station).
Never allow personnel to ride on the machine,
either on the road or in the field.
Do not modify any part of the machine unless
modifications or additions are approved by the
manufacturer. This also applies to welding
work.
Do not use the machine if a malfunction
occurs as this could result in damage to the
machine.
Warn bystanders to keep clear of the machine
whilst operational.
Hay and Straw are flammable - so always keep
the machine in a clean condition away from
open fires and smoking materials.
Keep a fire extinguisher in the tractor cab!
Before and During Operation
Never leave the tractor cab while the
engine is running. Always switch off and
remove the ignition key and apply the
tractor handbrake.
Take particular care when mounting the
implement to the Bale Chamber. Always
position the machine on flat level concrete or
tarmac.
Never work on ground exceeding 8° in
inclination.
6
Transportation and Storage
Before travelling on public roads ensure the
machine is free of loose material and
equipment.
Move the Drawbar from the centre (working
position) to the side attachment point (road
transport position, page 11).
Secure the rear door by fitting the bolt and
wing nut as described on page 12, and fold
the rear section into the road transportation
position.
Road speed should not exceed 20 mph
(30 km/h).
When turning or at bends take the width and
length of the machine into consideration.
Take extra care when reversing the machine.
When stopped, always use the parking brake.
When storing the machine- clean thoroughly.
Position the machine on flat level concrete or
tarmac where it presents no hazard to people
or animals.

7
After servicing is complete check all nuts and
bolts have been tightened satisfactorily.
If the optional hydraulic release kit (1422-
600) is fitted:-
Only use suitably qualified engineers working
to the relevant standards and codes of practice
when repair work to the hydraulic system is
to be undertaken.
Never attempt maintenance or servicing work
on the system when coupled to the tractor
with the engine running. Release any residual
hydraulic pressure to the system by operating
the spool valves in both directions.
Switch off the tractor engine and remove
the ignition key!
After cleaning the machine check the
hydraulic hoses for leaking or operational
damage.
Damaged hoses should be replaced
immediately.
Adhere to replacement intervals noted in the
manual even if signs of wear to component
parts is not evident.
Dispose of used oils carefully with due
consideration to the environment.
When replacing equipment on the machine
always use original spare parts.
Servicing and Maintenance

zProven reliability over many years of service.
zUncomplicated design and robust construction resulting in trouble free operation.
zSuitable for use with most modern balers including Welgar.
zOperator controlled bale release on completion of the pack.
zEasy Adjustment and Maintenance.
Specifications
Transport Length - 4800 mm Working Length - 6300 mm
Transport Height - 1220 mm Working Height - 850 mm
Width - 2750 mm
Weight - 410 kg
Wheel size - 4.80/4.00 - 8 6 ply
Features
If the optional Bale Accumulator Hydraulic Release Kit (1422-600) is fitted
the following requirements apply:-
Tractor Hydraulic Requirements ............................ One Single Acting Spool Valve
Minimum Hydraulic Oil Flow ................................ 30 Ltrs/min
Maximum Oil Pressure ......................................... 172 bar (2500 psi)
8

9
Machine Overview - Model 1422
1
2
3
4
5
Fig 1
7
12
6
8
11
9
13
10
1. Drawbar (in transit packing) 2. Wheel Castor Lugs 3. Chute (in transit position) 4. Transfer Gate 5. Centre Frame
6. Turning Arm (RH) 7. Turning Arm End Deflector 8. Transfer Gate Trip 9. Front Gate
10. Folding Rear Frame
11. Rear Gate 12. Rear Gate Release Lever 13. Rope Guide

Preparation
When despatched from the factory the Bale
Accumulator is partly dismantled to save
space on vehicles, after unpacking assemble
as follows:-
Drawbar and Chute
Remove the chute from the transport
position, Fig 2, by releasing the R-pins at both
ends of the swivel (arrowed) and lifting the
chute out.
Unpack the drawbar and fit the t-bar, Fig 3,
(circled) to the slides on the underside of the
chute. Fig 2
Fig 3
10

11
Attach the drawbar to the lugs on the wheel
castor, arrowed, Fig 4 - 1.
Refit the Chute swivel to the lugs provided
and secure with R-pins, Fig 4 -2.
Fitting of Towing Bracket
Use only the special towing bracket supplied
with the Bale Accumulator.
If the Baler to be used is fitted with a
manufacturer’s bracket - this should be
removed.
Remove also the rear delivery tray from the
baler before fitting the towing bracket.
Follow the instructions shown on Figs 5 and
6 to fit the bracket correctly.
Fig 4
1
2
Fig 5
Road Transport
Hitch
Note: Ensure Cross Tube
clears Baler channel
Slotted Bracket allows width
adjustment to suit Bale Chamber
Bale Chamber sides
Towing Bracket
Hitch Working Position

When fitting of Towing Bracket is complete - Hitch Bale Accumulator Drawbar to Towing
Bracket in either the working or the transport position as shown, Fig 7.
Fig 7
Transport
Position
Working
Position
Position centre line of Hitch Pin 3” - 4”
(75 - 100mm) behind Bale Chamber
Drill four 11mm holes in sides of Bale
Chamber to suit holes in arms of correctly
positioned Towing Bracket.
Attach with M10 button head screws and
lock nuts provided.
Note: When fitting to New Holland Balers
use Towing Bracket spacers provided,
between bracket arms and Bale chamber
at the top holes.
Base of Bale Chamber
Position Towing Bracket 3” - 4” (75 -
100mm) below base of Bale Chamber
Fig 6
12

Rear Section
The 8 Bale Windrower has a folding rear
section for ease of transportation, Fig 8.
When setting up the machine, the rear section
should be lowered to the working position
with skids resting on the ground.
Note: Two persons are required when folding
or unfolding due to the weight of the rear
section.
Never hold the rear bow when folding as this
comes down onto the main frame bow.
Take care to ensure the bolt and wing nut
which locks the rear door latch is fitted in
position, Fig 9. This prevents the rear door
from swinging open.
The wing nut and bolt should only be removed
when preparing for work. Failure to do so will
prevent the rear door from opening when
required during operations.
Bolt and Wing nut
in ‘Lock’ position
ready for folding
Fig 8
Fig 9
13

14
Setting Up and Adjustment
On arrival in the field transfer the drawbar
from the side position to the (centre) working
position, Fig 7.
Set the baler to produce bales of the required
length, preferably 36”, and not more than
42”.
Follow the instructions on the previous page
to fold down the rear section, and remove
the bolt and wing nut which locks the rear
gate latch.
Transfer Gate trip adjustment
Most Balers make bales which are 14” high,
with some producing bales at 16” high.
Set the Transfer Gate trip adjustment
according to the height of the bales to be
gathered.
It is important that the trip rod is fastened in
the upper hole on the trip lever for bales which
are 16” high and in the lower hole for 14”
high bales, Fig 10.
Bale Guide Supports - Spacers
If working with 19” wide bales it is necessary
to remove the RHS spacer blocks - fitted to
the bale guide supports to both left and right
hand sides of the machine (on the rear folding
section), Fig 11.
The spacers can be re-attached until needed
again on the outside of the bale guide
supports as shown.
Rope Guide
Attach the rope guide to the main frame in
any position to suit the operator, Fig 12.
Thread the rope through the eye and extend
to the tractor cab.
Upper Hole
for 16” bales
Lower Hole
for 14” bales
Fig 10
Remove Spacers
when working with
19” wide bales
Fig 11
Re-fit Spacers in
storage position
for future use
Fig 12

Optional Hydraulic Release Kit
(1422 - 600)
The Bale Accumulator hydraulic release kit can
be fitted in factory when ordering the
machine.
If this option is supplied in kit form however,
follow these instructions for installation.
The kit consists of the following parts -
Description Qty
Bracket clamp plate 2
Lever / Ram assembly 1
Hydraulic hose 1
M8 zinc plated nyloc nut 4
M8 zinc plated washer 4
M8 x 90 zinc plated bolt 4
Fig 13
Position the mounting bracket assembly on
the main frame top member, as Fig 13, and
secure with the clamp plates and bolts
provided.
Fit the hydraulic hose to the ram coupling and
check there is sufficient length to reach the
tractor outlet. If not, the bracket may have to
be moved slightly further forward.
Once fitted, clamp the hose using the hose
clamping plates.
Fit the rope through the lever eye and tie
securely.
Note: The rope should be tied with all slack
taken up when the ram is in the closed
position.
Do not cut the rope until you are fully satisfied
with the position of the mounting bracket and
have checked that the hydraulic hose reaches
from the ram to the tractor outlet.
Hose
Clamping
Plates
Lever
Pivot
Fit Bracket
Clamps to
Top Member
15

Warning: Hydraulic fluid under
pressure can penetrate the skin or eyes and
cause serious personal injury or blindness.
Fluid leaks, under pressure, may not be visible.
Use a piece of cardboard or wood to find
leaks.
DO NOT use your bare hand. Wear safety
goggles for eye protection. If any fluid is
injected into the skin, it MUST be surgically
removed within a few hours by a doctor
familiar with this type of injury.
Check all nuts and bolts are tight once fitting
is complete with the exception of the lever
pivot which must remain free to rotate, Fig
13.
Before connecting the hydraulic hose check
to ensure the quick release coupling and
tractor spool block plug are clean.
Take care when coupling / uncoupling
hydraulic hoses to the tractor. Hydraulic oil
under pressure can damage your skin.
Always seek immediate medical advice in such
circumstances.
Fit the hydraulic hose and test the operation.
Note: The hose and ram when first installed
are dry and will require bleeding. Activation
of the spool lever in the tractor cab will charge
the system with oil.
Run the system through a few cycles to ‘bleed
off’ any trapped air.
!
16

Operation
When baling, the Accumulator operates as
follows:-
As bales pass over the chute they are gripped
and held to the ground by the inward
protruding points at the Accumulator end of
the chute. These points should always be
approximately 16” apart.
The first bale is guided to the outside of the
Accumulator on the right hand side and as it
approaches the front gate is rotated by, and
itself rotates, the right hand turning arm.
The second bale is guided into the remaining
space beside the centre frame, where it moves
the transfer gate trip which swings the transfer
gate from left to right.
The third bale is guided to the left hand side
of the machine, being rotated by and rotating,
the left hand turning arm.
The fourth bale is guided into the remaining
space beside the centre frame where it
operates the front gate trip and releases the
4 bales into the rear section where they are
held in line by the rear gate.
These operations repeat for bales 5, 6 and 7
and the final eighth bale trips the front gate
allowing these 4 bales to enter the rear section
to be held along with the first 4 bales.
Baling can continue into the front section for
up to three more bales before the back gate
has to be released by pulling the trip cord.
It is suggested however, when starting a field;
the operator should release the first pack of
eight bales after two additional bales have
reached the front section, allowing greater
flexibility for releasing into windrows on the
second and subsequent rounds of the field.
Fig 14
Fig 14 shows bales 1 & 2 in
position with bale 3 being
guided to left hand side.
Bale 4 will trip front gate
release.
3
Front Gate Release
21
17

The 8th bale trips the front
door release allowing the
second group of bales into
the rear windrowing section.
Fig 15
Fig 16
When convenient the
operator pulls the trip cord
to release the pack through
the back gate.

19
Further Adjustments
Spring Tension
All springs should be adjusted so that there is
just sufficient tension to hold the parts they
control at the ‘at rest’ position.
Adjust springs by releasing the chain from the
end of the hook bolt and relocating in an
alternative link, Fig 17.
Turning Arm End Deflector
The Turning Arm End Deflector, Fig 18, is
slotted to provide angular adjustment to the
turning arm.
Ideally the turning arm should take up a
position slightly ‘off parallel’ with the sides of
the accumulator when the first bale is in place,
thus providing the correct angle to accept the
second bale, see Fig 19.
Note that in Fig 19 - distance Ashould be
slightly narrower than distance B when the
first bale is in position.
The same applies for the left hand arm.
Fig 17
Fig 16
Fig 19
A
B

4
5
6
7
8
10
11
26 28
24
32
25
16
17
13
23
14
46
48
41
40 66
38
37
35
44
45
42
11 27
29 30
21
22
20 19
1
2
3
9
31
33
18
13
15
12
43
20
Parts List
8 Bale Windrower Accumulator - Model 1422
Direction of Travel
Right Hand
Left
Hand
When ordering parts please quote serial number of machine
34
53
36
39
47
50
49
13
52
51