RIVIT RIV 503 User manual

MANUALE ISTRUZIONI
RIVETTATRICE OLEOPNEUMATICA CON
TRATTENUTA DEL RIVETTO E RECUPERO
DEL CHIODO TRANCIATO CON ARIA
APERTA PER RIVETTI IN TUTTE LE
LEGHE DAL Ø 2,4 AL Ø 4,8 SOLO PER
ALLUMINIO Ø 6,0
IT
IT
INSTRUCTION MANUAL
HYDRO-PNEUMATIC TOOL WITH
HOLDING OF THE RIVET AND NAIL
RECOVERY WITH OPEN AIR FOR BLIND
RIVETS IN ALL MATERIALS FROM Ø 2,4 TO
4,8 UP TO Ø 6,0 FOR ALUMINIUM ONLY
EN
IT
FR
MANUEL D'INSTRUCTIONS
RIVETEUSE OLEOPNEUMATIQUE
L'AIR OUVERT POUR LES RIVETS ALU/
ACIER/INOX DE Ø 2,4 A Ø 4,8. POUR
ALUMINIUM SEULEMENT Ø 6,0
RIV 503
CODICE | CODE | CODE 4035700
ITA ENG
FASTENERS & TOOLS

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RIV 503
INDEX
WARRANTY...........................................................................................................................................16
TECHNICAL DATA .................................................................................................................................17
ACCESSORIES SUPPLIED ...................................................................................................................18
ACCESSORIES ON REQUEST..............................................................................................................19
SAFETY MEASURES.............................................................................................................................20
OPERATING INSTRUCTIONS ...............................................................................................................20
SIZE CHANGING AND MAINTENANCE................................................................................................21
OIL TOPPING UP ..................................................................................................................................22
ELIMINATION OF THE TOOL ................................................................................................................22
LIST OF SPARE PARTS.........................................................................................................................23

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RIV 503
WARRANTY
The warranty has a validity of 12 months, as of the date indicated on the invoice.
The warranty only covers replaced parts; labour is not included.
The following are not covered by warranty: standard accessories and tool damages caused by:
• transport and/or handling
• user’s mistakes
• failed servicing/maintenance, as indicated in this manual
• faults and/or breakages that are not attributable to tool anomalies
• normal consumption of consumables.
The warranty is invalidated both in case of unauthorised tampering/replacements of tool components
and in case of use of accessories, tools or consumables different to those recommended by the manu-
facturer, which could even cause injuries to the tool’s user.
Rivit S.r.l. assumes responsibilities only if the tool is originally defective, but declines all forms of re-
sponsibility if the user fails to follow the given instructions.

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RIV 503
EN
TECHNICAL DATA
EN
Air pressure 6 bar
Air consumption per stroke 4,35 litri
Stroke 20 mm
Force 10.900 N
Weight 1,546 Kg
Vibration < 2,5 m/s2
Noise level 78 dB (A)
In case of assistance
please specify the serial
number on the external
case

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RIV 503
ACCESSORIES SUPPLIED
PHOTO CODE QUANTITY ACCESSORIES SUPPLIED
41990 1 Nosepiece Ø 2,4
41991 1 Nosepiece Ø 3,2
41992 1 Nosepiece Ø 4,0
41691 1 Nosepiece Ø 4.8 (on head)
40417 1 Nosepiece Ø 6,0 for aluminium
25248 1 Nosepiece Ø 4,8 3/16 for Monriv rivet
12501 2 Jaws (3 pcs)
41392 1 Jaws opener
41340 1 Jaws return spring
41338 1 Cone holding jaws
- 1 Oil syringe
- 1 Oil
- 1 Hexagonal allen wrench 3 mm
- 1 10-12 mm wrench
- 2 16-17 mm wrench
Open valve
Close valve
The tools is prepared for Ø 4.8 blind rivet.

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RIV 503
EN
REF. CODE QUANTITY DESCRIPTION
A+B 42043 1 Kit 503 - Extension 100 mm
A 42024 1 Extended sleeve 100 mm
B 41993 1 Adaptor x internal extension x 100 mm
REF. CODE QUANTITY DESCRIPTION
A+B 42268 1 Kit 503 - Extension 200 mm
A 42267 1 Extended sleeve 200 mm
B 42265 1 Adaptor x internal extension x 200 mm
ACCESSORIES ON REQUEST
Kit 503 - Extension 100 and 200 mm.
Ø 23
91
100
A B
Ø 23
195
200
A B
To get the 100 mm and the 200 mm extensions you need to disassemble the parts and assemble the
new correspondent ones (A and B) in the same sequence.

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RIV 503
SAFETY MEASURES
• Use the riveting tool properly and for the purposes for which it has been manufactured.
• Any kind of modication made on the riveting tool and its equipment by the customer itself, will be
done under the fully responsibility of the customer. In this case, Rivit srl declines any responsibility.
• The riveting tool must be always kept in safety conditions and must be revised at regulkar intervals
by expert and authorized workers, following the maintenance producers of Rivit srl.
• The riveting tool will always be used following the EC normative "on health and safety measures
on job" (Directive 2006/42/EC). Any problem or information regarding the correct operating of the
tool, will have to be returned to Rivit srl.
• The safety measures to be observed during the use of the riveting tool, must be explained from
the customer to all users. Always detach the air feeding from the take-off point of the toll before
regulating, repairing and cleaning operations.
• Dont'use the tool if is turned towards other persons.
• Operating pressure have not to exceed 7 bar - 100 LBF/IN2.
• Make sure that the air discharges are not blocked or covered and the feeding hoses are always in
good working conditions.
• The operations of maintenance, repairing and cleaning must be done when the tool is not fed.
• When using the riveting tool, wear protective glasses or visors and gloves.
• Use only original spare parts for repairing and maintenance. Rivit srl declines any responsibility
for any kind of damages caused by not observing the above and following instrucions (directive
CEE 85/734).
• If the noise level is over the safety limit of 85 dB (A), use the proper hearing protections (antinoise
headset etc.).
OPERATING INSTRUCTIONS
Air feed
All the tools works with compressed air, with a pressure of 6 bar.
We suggest to use regulators of pressure and automatic ltering systems on the main net of feeding air.
These will have to stay to 3 meters of distance from the tool (see the drawing), in order to assure an
optimal pressure in the tool and its maximum duration-life with a minimum maintenance.
The exible tubes for the air compressed in entrance must be in a position to supporting a pressure
of 10 bars and will have to be resistant to the oil, covered of a material resistant to the abrasions and
protected in case bad job conditions could damage them.
All the exible tubes for the compressed air must have a diameter of minimum passage of 6,4 mm or
1/4 of inch.
The pressure regulator must be set up to 6,5 bars in consideration of the pressure fall.

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RIV 503
SIZE CHANGING AND MAINTENANCE
Size changing
For changing the size of nosepiece, use the 12 mm spanner (equipped).
Maintenance
Check the grip of the jaws on the rivet's nail.
If it is anomalous, this is due to a problem on the jaws: dirty jaws or wear of the jaws.
In the rst case, proceed with cleaning and oiling the jaws; in the second case, it is necessary to sub-
stitute the jaws with new ones.
In order to do these operations, rst of all, disconnect the air feeding; then remove the head carrying
nosepiece with a 25 mm spanner.
Then with 16 mm and 17 mm spanner keep off the cone holding jaws and proceed with cleaning or
changing the jaws.
Check the air pressure, which don't have to exceed 7 bar.
Check eventual losses of oil or air.
Check the stroke of the riveting tool. If it is anomalous, proceed with topping up new oil.
Knob for suction
adjusting: to adjust
the air suction rotate
the knob
The container must
not be disassambled
because it collects
the mandrel
For instructions
read label

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RIV 503
OIL TOPPING UP
The topping up of the oil is necessary when occurs a power loss of the riveting tool or after a long
period of use.
Proceed as per the following instructions:
• Disconnect the air supply from the tool and keep the tool in a vertical position.
• Remove oil screw using a 3 mm allen wrench, screw the oil syringe (equipped) until it makes no
resistance, use oil viscosity 32°.
• Remove the syringe, then screw the oil screw with its o-ring and tighten.
• Place air without pressing the trigger.
• Unscrew the screw slowly so that the exceeding oil comes out (bleeding).
• Tighten screw.
• The tool is ready.
• N.B. In case of doubt check stroke, whose regulation should never be lower than the technical data.
N.B. During the operation, wear protective gloves and don't waste oil in the environment. In case of
contact of oil with skin, wash carefully the part with water and soap.
ELIMINATION OF THE TOOL
For the elimination of the tool, make reference to your national laws for safety and evironments care.
Disassemble the tool, dividing its components by materials (aluminium, steel, plastic etc.) then proceed
to scrap in compliance to the current law.
Oil topping up

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RIV 503
LIST OF SPARE PARTS

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RIV 503
REF. CODE QUANTITY DESCRIPTION
2 41692 1 O-ring
3 41337 1 • Nosepiece holder
4 41721 1 O-ring
5 41338 1 • Cone holding jaws
6 12501 3 • • Jaws
7A 41392 1 • • Jaws opener
9 41340 1 • • Jaws return spring
10 41722 1 O-ring
11 42455 1 Connector
12 41726 1 O-ring
13 43408 1 Connector
14 41727 1 O-ring
15 41728 1 O-ring
16 42397 1 Intake mandrel
17 43409 1 Spacer
18 41341 1 Gasket
19 43410 1 Head cylinder
20 41342 1 Gasket
21 41347 1 Anti-extrusion ring
22 41348 2 O-ring
23 41349 1 Gasket
24A 43411 1 Piston
25A 43983 1 Spring return piston
26 42250 1 O-ring
27 41350 1 • • Gasket
28A 43984 1 Plug
30A 43985 1 Collector connection
32 42253 1 O-ring
33 41359 1 Nail collector lid
34 41360 1 Nail collector body
35 43378 1 Ring nut
36 41729 1 Silencer
37 41733 1 Collector lock
38 41730 1 Silencer
39 41734 1 Collector cap
40 41443 1 Right handle
41 41444 1 Left handle
42 41449 1 • Trigger
43 43382 1 Button
44 43383 1 Valve
45 43384 6 O-ring
46 43385 6 Collector
47 43386 6 Hose stop
48 43387 3 Air hose
49 43171 1 Suction ring nut
50 43172 1 Nut
51 43415 1 Valve
52 43416 2 O-ring
53 41450 6 Tapping screw
• Recomended spare parts
•• Spare parts of highest consumption

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RIV 503
54A 43152 1 Air valve body
55 41376 1 • • Air valve ring
56 41377 2 • • O-ring for air valve piston
57 41378 1 • Air valve base
58 43115 1 Connector
59 42254 2 O-ring
60 43389 1 Connector
61 42255 1 O-ring
62 42940 1 • Rotating connector + air hose
62A 42258 1 Air hose
63A 41379 1 • Air valve piston
64 43052 1 Cap
65 41731 1 Silencer
66A 43393 1 Cylinder bottom
67 41380 1 O-ring
68A 43400 2 Hexagonal socket head cap screw
69 43402 1 ring nut
70 41810 2 Shock absorber cap
71 41381 1 Gasket
72 41382 2 O-ring
73 43404 1 Piston
74 42257 1 Piston washer
75 43418 1 Hose
76 43444 1 Piston stem
77 43406 1 Piston plate
78 41385 1 O-ring
79 42654 1 Screw
80 42655 2 O-ring
81 43425 1 Cylinder
82 43173 1 Protection bottom
83 42396 1 Gasket
84 43174 1 Screw
85 43175 1 Hook balancer
86 41990 1 Nosepiece Ø 2,4
87 41991 1 Nosepiece Ø 3,0 - 3,2
88 41992 1 Nosepiece Ø 4,0
89 40417 1 Nosepiece Ø 6,0
90 41691 1 Nosepiece Ø 4,8
91 25248 1 Nosepiece Ø 4,8 3/16 for Monriv rivets
• Recomended spare parts
•• Spare parts of highest consumption

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RIV 503
Kit 503 - Kit nail collector
REF. CODE QUANTITY DESCRIPTION
42042 1 • Nail collector kit
32 42253 1 O-ring
33 41359 1 Nail collector lid
34 41360 1 Nail collector body
36 41729 1 Silencer
37 41733 1 Collector lock
38 41730 1 Silencer
39 41734 1 Collector cap
Kit 503 - Kit pneumatic piston
REF. CODE QUANTITY DESCRIPTION
- 43424 1 • Pneumatic piston kit
74 42257 1 Piston washer
76 43444 1 Piston stem
77 43406 1 Piston plate
78 41385 1 O-ring
79 42654 1 Screw
80 42655 2 O-ring
• Recomended spare parts
• Recomended spare parts