Ronstan ANDERSEN Classic 10 User manual

PRODUCT MANUAL
Classic 10 (V.3.0)
RON-WPM-710210C-Classic10-Rev.3

EXPLODED VIEW
2
4
6
3
9
5
1
8
10
7
5
6
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Classic 10 (V.3.0)

PARTS LIST
ITEM NO. QTY. DESCRIPTION PART NO.
1 1 Circlip 712800
2 1 Drum 775210
3 1 Gliding washer 718400
4 1 Drive shaft 712702
5 4 Pawl 713200
6 4 Pawl spring 713300
7 1 Bearing 713103
8 1 Winch base 713102
9 1 Screw DIN912-A4-M4x40
10 1 Nut NU4
1 Winch mounting dimension template RD100505
1 Service kit No.4 (not included) RA710004
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Classic 10 (V.3.0)

MOUNTING INSTRUCTIONS
Installing the winch is easy, if you follow these instructions. The numbers in ( ) refer
to the item numbers in the parts list and exploded view diagram.
Tools required for the installation:
•Smallatscrewdriver.
•Ø6.5mm(1/4”)drill.
•Pencil/marker.
•Cleaningcloth.
•Beddingcompound.
1. Removecirclip(1),usingasmallatscrewdriver.
2. Remove drum (2).
3. Placethewinchinthedesiredlocationontheboatandmarklocationofthe
bolt holes using the included template, or using winch base (8) as a template.
Note: Do not drill through the winch base.
4. Remove the winch base.
5. DrillboltholesØ6.5mm(1/4”).
Makesurethatnodustcomesintocontactwiththewinchwhiledrilling.
6. Clean the area.
7. Apply a light coat of bedding compound, ensuring that each bolt hole will be sealed.
Keep area for drain groove in base clear.
8. Fastenthewinchintoplaceusing4xØ6mm(1/4”)countersunkheadscrews.
Uselargewashersorabackingplate,ontheunderdeckside.
9. Assemble in reverse order.
10.Checkthatthewinchisfunctioningcorrectly:
-Thedrumshouldoperatesmoothly,whenturningthedrumclockwisebyhand.
-Thedrummustnotturnwhentryingtoturnthedrumanticlockwisebyhand.
-Whileturningthewinchhandleclockwisethedrumshouldturn.
-Whileturningthewinchhandleanticlockwisethedrumshouldnotturn.
•4xØ6mm(1/4”)countersunkheadscrewsand
correspondingnuts(lengthtosuitdeckthickness).
•4xlargewashersorbackingplate.
•Mounting dimension template (included).
Pawl spring mounting
Note the orientation of
thebentspring“arm”
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Classic 10 (V.3.0)

SERVICE INSTRUCTIONS
Maintenance interval 1-2 years, depending on operation conditions.
Tools required for service:
• Smallatscrewdriver.
• Largeatscrewdriver.
• 3mmAllenkey.
• Lock-inwinchhandle.
Use Service Kit No.4 - Product No. RA710004
1. Removecirclip(1),usingsmallatscrewdriver.
2. Remove drum (2).
3. Remove the shaft retaining screw (9) and nut (10).
4. Remove the drive shaft (4), using a winch handle.
5. Remove the bearing (7).
6. Cleanthedriveshaftwithwhitespirits/mineralspirits.
7. Clean all plastic parts in hot soapy water, and dry.
8. Checkpawls&springsforwearandreplaceifnecessary.Inordertoreplacetheupper
pawls (5) or springs (6), the gliding washer (3) must be removed. The gliding washer is
pressedontothedriveshaft(4).Usealargeatscrewdrivertoleverito,takingcarenot
to damage it.
9. Assemble in reverse order. During assembly, by the use of a small soft brush lightly
grease internal drum teeth, drive shaft, bearing, pawls and springs. Pawls should only be
lubricated with a very thin film of ANDERSEN WINCH GREASE. It is very important that
pawls can move freely*.
10.Checkthatthewinchisfunctioningcorrectly:
-Thedrumshouldoperatesmoothly,whenturningthedrumclockwisebyhand.
-Thedrummustnotturnwhentryingtoturnthedrumanticlockwisebyhand.
-Whileturningthewinchhandleclockwisethedrumshouldturn.
-Whileturningthewinchhandleanticlockwisethedrumshouldnotturn.
*IMPORTANT: Whenassemblingthewinch,checkthefunctioningofeachpawlbypushing
the pawl against the spring. The pawls should move smoothly and automatically return to
their normal position, where the pawls engage with the teeth. If the pawls do not function
correctly,cleanandlubricatethepawlsandgears.Checkthefunctionofthepawlsagainto
makesurethatitworkscorrectly.Ifthepawlsdonotworkcorrectly
replacethespringsandrecheckthefunctioning.Malfunctioningpawls
may lead to unexpected release of the winch force resulting in fatal
injuries to the user and others.
• Whitespirits/mineralspirits(nosolvents).
• Hotsoapywater.
• Smallbrushforcleaning.
• Smallpaintbrushforapplyingwinchgrease.
• ANDERSENwinchgrease.
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Classic 10 (V.3.0)

GENERAL INFORMATION
Due to the best choice of materials and high precision in manufacturing, we recommend, for
normal use, only to dismantle, clean and lubricate the winch once every second year. Under
extensive use, such as racing, charter or blue water sailing, we recommend to lubricate the
winch once every year.
We strongly recommend always to use ANDERSEN WINCH GREASE, when lubricating your
winch.ANDERSENWINCHGREASEisahighqualitysilicone/PTFEgreaseproduct.
Mostothertypesofgrease,including“marinegrease”arenotsuitableforlubricationof
winches. Non-suitable grease products can cause malfunction, which could result in fatal
injuries for the user and others.
Pawl springs should be replaced every second year. Spare springs and other parts that may
be required are included in the ANDERSEN Service Kit. Please refer to the service instruction
for the Service Kit suitable for the specific winch.
When the winch handle is not in use but the winch is under load, we recommend,
from a safety point of view, to remove the winch handle from the winch.
To ensure the best possible functioning of the winch, we recommend that
the winch is placed in accordance with the line entry (shown below).
Ideal
rope
entry
Centre line of
lower winch
base pawls
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Classic 10 (V.3.0)

SAFETY NOTICES
DO NOT DISCARD
Failure to observe these precautions
could result in serious injury or death.
Read All Safety Notices and Product Manuals
Do not install or operate this winch before reading and fully understanding the
contents of this Product Manual.
Stay Alert When Operating
Andersen winches are very powerful and have the potential to cause significant damage
and/orseriousinjuryifusedimproperlyorwithoutduecautionandvigilance.
Operators Must be Trained
Helppreventsignicantdamageand/orseriousinjurybyensuringanypersonoperatinga
winch has a thorough understanding of its proper operation and is aware of the potential
hazards involved. As a minimum, all winch operators must read and understand this Safety
Notice Sheet and the Product Manual.
Particularattentionisdrawntothefollowingpoints:
• Childrenandothersnotqualiedtooperateawinchmustbekeptatasafedistance
from the winch and any rigging or fittings that are under load.
• Longhairand/orlooseclothingmustbetiedbacktoavoidbeingcaughtinthewinch.
Avoid Accidental Operation
Remove winch handles when not in use to help avoid unsupervised or unintentional
operation.Failuretodosocouldresultinsignicantdamageand/orseriousinjury.
Lifting Operations
Any lifting operations should be conducted by two persons in order to maintain
constant visual contact with the object being lifted.
Theropemustbesecuredproperlybytyingo,orleadingtoasuitabletting
such as a cleat or bollard.
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Classic 10 (V.3.0)

Visit www.andersenwinches.com
Visitwww.ronstan.com/warranty
Manufactured by Ronstan Denmark ApS.
Jægervænget36-7100Vejle-Denmark
o[email protected]-www.andersenwinches.com
WORLDWIDE DISTRIBUTION & SERVICE
WARRANTY
Classic 10 (V.3.0)
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PRODUCT MANUAL